Industrial byproduct ammonium chloride separation device
By using an eccentric rotating seat and anti-collision rubber sleeve to drive the mixing tank to rotate and shake, combined with a limit bracket and electric push rod, the problems of low efficiency and easy damage of traditional ammonium chloride separation devices are solved, achieving efficient mixing and stable operation.
Patent Information
- Application Number
- CN202423176256.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Traditional ammonium chloride separation technology is inefficient, produces low-purity products, consumes a lot of energy, and is prone to scaling and clogging. Furthermore, existing stirring devices are easily damaged when handling large concentration differences, affecting the separation effect.
A device comprising a stirring assembly, a oscillating assembly, and a driving assembly is employed. The eccentric rotating seat and anti-collision rubber sleeve drive the mixing tank to rotate and oscillate. Combined with a limiting bracket and an electric push rod, irregular stirring is achieved, which avoids equipment damage and improves mixing efficiency.
It improves the mixing effect, reduces the adverse effects of subsequent separation, increases work efficiency and equipment stability, and reduces equipment maintenance costs.
Smart Images

Figure CN223586610U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial by-product ammonium chloride separation technology, and in particular to an industrial by-product ammonium chloride separation device. Background Technology
[0002] In a wide variety of industrial production processes, such as some complex chemical synthesis reactions, ammonium chloride is produced as a byproduct during the reaction process; and in the process of treating waste gas during metal smelting, ammonium chloride inevitably appears in large quantities as a byproduct.
[0003] Traditional ammonium chloride separation technology has many problems, including low separation efficiency, resulting in low purity of ammonium chloride products containing many impurities, which affects its further industrial application value; high energy consumption, as heat is not effectively recovered and utilized in both heating evaporation and cooling crystallization processes, resulting in energy waste; and the equipment is prone to scaling and clogging, which reduces the service life and operational stability of the equipment, and increases maintenance costs and downtime.
[0004] However, existing industrial by-product ammonium chloride separation devices require stirring of the raw materials before pretreatment to ensure uniform mixing of their components. However, existing mixing devices rely solely on stirring blades to mix the raw materials. Therefore, when the local concentration difference of the material is too large, the stirring blades are prone to breakage and damage, which will adversely affect the subsequent separation process.
[0005] Therefore, this utility model proposes an industrial by-product ammonium chloride separation device. Utility Model Content
[0006] The purpose of this invention is to address the shortcomings of existing technologies and propose an industrial by-product ammonium chloride separation device.
[0007] To achieve the above objectives, this utility model adopts the following technical solution: an industrial by-product ammonium chloride separation device, comprising:
[0008] The stirring assembly consists of a stirring tank and a cover plate threaded to the top. A limiting bracket is provided inside the stirring tank below the cover plate. A stirring shaft is rotatably connected between the limiting bracket and the stirring tank. A stirring blade is provided on the stirring shaft.
[0009] The mounting base plate is provided with a spherical base that is movably connected to the bottom of the mixing tank. The mounting base plate is provided with a support rod, and a drive assembly and a swing assembly are sequentially provided on the support rod.
[0010] The oscillating assembly consists of a first ring frame and a second ring frame. An electric push rod is provided on the first ring frame, and a compression limiting plate is provided at one end of the electric push rod near the stirring assembly. An auxiliary gear and a drive shaft are rotatably connected on the second ring frame. An eccentric rotating seat is provided at the bottom of the drive shaft, and a linkage belt is provided on both sides of the auxiliary gear and the drive shaft.
[0011] The drive assembly includes an annular fixed frame disposed below the second annular frame and connected to the support column, and a drive gear rod meshing between the two linkage belts on the annular fixed frame.
[0012] In a preferred embodiment, a second drive motor is provided on the annular fixing frame below the drive gear rod, and the output end of the second drive motor is connected to the drive gear rod.
[0013] The beneficial effects of adopting the above-mentioned further solution are: under the action of the second drive motor, the drive gear rod is given power to rotate, and the drive gear rod drives the linkage belt to rotate, so that the linkage belt drives the drive shaft to rotate, and under the action of the eccentric rotating seat, it contacts the anti-collision rubber sleeve in sequence, thereby driving the mixing tank to rotate and shake on the spherical base, thereby improving the mixing effect of the device during stirring.
[0014] In a preferred embodiment, a first drive motor is provided on the cover plate, and a snap-fit groove is provided on the top of the stirring shaft, which snaps into the bottom of the first drive motor.
[0015] The beneficial effect of adopting the above-mentioned further solution is that, under the action of the first drive motor, the first drive motor is engaged with the locking slot through the slot at the bottom of the first drive motor, so that the stirring shaft can be driven to rotate in the mixing tank after the first drive motor is turned on. When the stirring shaft is rotating, it can drive the stirring blade to rotate to stir and mix the raw materials inside the mixing tank.
[0016] In a preferred embodiment, the cover plate is provided with handles on both sides of the first drive motor, and the cover plate is threadedly connected to the opening at the top of the mixing tank.
[0017] The beneficial effect of adopting the above-mentioned further solution is that, under the action of the handle, it is used to connect the cover plate to the mixing tank by thread. The handle makes it easier to remove the cover plate from the mixing tank by thread or to install it by thread.
[0018] In a preferred embodiment, the mounting base plate has four mounting holes arranged in a ring, with equal included angles between adjacent mounting holes, and each mounting hole is provided with a mounting bolt.
[0019] The beneficial effect of adopting the above-mentioned further solution is that, under the action of the mounting hole, the mounting bolt is used to install and fix the mounting base plate to the ground, thereby preventing the device from tilting or shifting during the mixing process, thus improving the stability of the device during use.
[0020] In a preferred embodiment, the mixing tank is provided with an anti-collision rubber sleeve at one end of the eccentric rotating seat, and the anti-collision rubber sleeve is in contact with the eccentric rotating seat.
[0021] The beneficial effects of adopting the above-mentioned further solution are: under the action of the anti-collision rubber sleeve, the surface of the mixing tank is prevented from being damaged after the eccentric rotating seat has been in contact with the mixing tank for a long time. By using the anti-collision rubber sleeve to make contact between the mixing tank and the eccentric rotating seat, the surface of the mixing tank can be effectively prevented from being damaged after the eccentric rotating seat comes into contact with the mixing tank.
[0022] In a preferred embodiment, a connecting rod is provided between the first ring frame and the second ring frame. There are a total of six connecting rods, which are arranged in a ring and the included angle between any two adjacent connecting rods is equal.
[0023] The beneficial effect of adopting the above-mentioned further solution is that, under the action of the connecting rod, the first ring frame and the second ring frame are connected and fixed, so that the second ring frame is located below the first ring frame, reserving a space for the rotation of the drive shaft, and avoiding the first ring frame and the second ring frame being too close together during use, which would cause the drive shaft to jam.
[0024] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0025] 1. In this utility model, under the action of the second drive motor, the drive gear rod is driven to rotate, and the drive gear rod drives the linkage belt to rotate, so that the linkage belt drives the drive shaft to rotate. Under the action of the eccentric rotating seat, it contacts the anti-collision rubber sleeve in sequence, thereby driving the mixing tank to rotate and shake on the spherical base. At this time, when the mixing tank is stirring its interior through the stirring blades, the irregular shaking of the mixing tank can also increase the mixing effect of the internal raw materials and reduce the adverse effects caused by the subsequent separation of raw materials.
[0026] 2. In this utility model, the stirring shaft is further limited by the limiting bracket, so that the top of the stirring shaft does not need to be limited by the cover plate. The advantage of this structure is that the cover plate and the stirring tank can be separated. When the stirring tank is taking out material, the cover plate can be removed and the internal raw materials can be extracted by multiple material pumps, which further improves the working efficiency of the device. In addition, during the material taking process, the electric push rod is activated to drive the squeezing limiting plate to fit the outside of the stirring tank, so that the stirring tank is in a vertical state and the stirring tank is prevented from shaking during the material taking process. Attached Figure Description
[0027] Figure 1 This is a front view of an industrial by-product ammonium chloride separation device according to the present invention;
[0028] Figure 2 This is an exploded view of an industrial by-product ammonium chloride separation device according to the present invention;
[0029] Figure 3 This is an exploded view of the oscillating component in an industrial by-product ammonium chloride separation device according to this utility model;
[0030] Figure 4 This is an exploded view of the stirring assembly in an industrial by-product ammonium chloride separation device according to this utility model.
[0031] Figure Labels
[0032] 1. Mounting base plate; 11. Mounting holes; 111. Mounting bolts; 12. Spherical base; 13. Supporting uprights;
[0033] 2. Swing assembly; 21. First ring frame; 22. Electric push rod; 23. Extrusion limiting plate; 24. Second ring frame; 241. Connecting rod; 25. Auxiliary gear; 26. Linkage belt; 27. Drive shaft; 271. Eccentric rotary seat;
[0034] 3. Mixing assembly; 31. Mixing tank; 32. Anti-collision rubber sleeve; 33. Cover plate; 331. First drive motor; 332. Handle; 34. Limiting bracket; 35. Mixing shaft; 351. Snap-fit groove; 36. Mixing blade;
[0035] 4. Drive assembly; 41. Ring-shaped fixing frame; 42. Drive gear rod; 43. Second drive motor. Detailed Implementation
[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0037] like Figure 1-4 As shown, this utility model provides a technical solution: an industrial by-product ammonium chloride separation device, comprising:
[0038] The stirring assembly 3 consists of a stirring tank 31 and a cover plate 33 threadedly connected to the top. A limiting bracket 34 is provided inside the stirring tank 31 below the cover plate 33. A stirring shaft 35 is rotatably connected between the limiting bracket 34 and the stirring tank 31. A stirring blade 36 is provided on the stirring shaft 35.
[0039] Mounting base plate 1, a spherical base 12 is provided on mounting base plate 1 and is movably connected to the bottom of mixing tank 31, a support rod 13 is provided on mounting base plate 1, and a drive assembly 4 and a swing assembly 2 are sequentially provided on support rod 13;
[0040] The oscillating assembly 2 is composed of a first ring frame 21 and a second ring frame 24. An electric push rod 22 is provided on the first ring frame 21. A squeezing limiting plate 23 is provided at one end of the electric push rod 22 near the stirring assembly 3. An auxiliary gear 25 and a drive shaft 27 are rotatably connected on the second ring frame 24. An eccentric rotating seat 271 is provided at the bottom of the drive shaft 27. A linkage belt 26 is provided on both sides of the auxiliary gear 25 and the drive shaft 27.
[0041] Drive assembly 4 includes an annular fixed frame 41 connected to the support rod 13 below the second annular frame 24. A drive gear rod 42 is meshed on the annular fixed frame 41 between two linkage belts 26. A second drive motor 43 is located on the annular fixed frame 41 below the drive gear rod 42, and the output end of the second drive motor 43 is connected to the drive gear rod 42. Connecting rods 241 are provided between the first annular frame 21 and the second annular frame 24. There are six connecting rods 241 in total, and the six connecting rods 241 are arranged in a ring. Adjacent connecting rods 241 are connected to each other. The included angles are equal. Under the action of the second drive motor 43, the drive gear rod 42 is driven to rotate. The drive gear rod 42 further drives the linkage belt 26 to rotate, so that the linkage belt 26 drives the drive shaft 27 to rotate. Under the action of the eccentric rotating seat 271, it contacts the anti-collision rubber sleeve 32 in sequence, thereby causing the mixing tank 31 to rotate and shake on the spherical base 12. At this time, when the mixing tank 31 is stirred by the stirring blade 36, the mixing effect of the internal raw materials can be increased by irregularly shaking the mixing tank 31, reducing the adverse effects caused by the subsequent separation of raw materials.
[0042] Furthermore, such as Figure 2 - Figure 4 As shown: A first drive motor 331 is provided on the cover plate 33, and a snap-fit groove 351 is opened on the top of the stirring shaft 35. The snap-fit groove 351 is snapped into the bottom of the first drive motor 331. Handles 332 are provided on both sides of the cover plate 33 located on the first drive motor 331. The cover plate 33 is threadedly connected to the top opening of the mixing tank 31. Furthermore, under the action of the limiting bracket 34, the stirring shaft 35 is limited, so that the top of the stirring shaft 35 does not need to be limited by the cover plate 33. The advantage of this structure is that the cover plate 33 and the mixing tank 31 can be a separate structure. When the mixing tank 31 is dispensing material, the cover plate 33 can be removed and the internal raw materials can be extracted by multiple material pumps, which further improves the working efficiency of the device. In addition, during the material dispensing process, the electric push rod 22 is activated to drive the squeezing limiting plate 23 to fit against the outside of the mixing tank 31, so that the mixing tank 31 is in a vertical state and the mixing tank 31 is prevented from shaking during the material dispensing process.
[0043] The above solutions also have the problem of equipment tilting during shaking, such as... Figure 3As shown: In this scheme, the mounting base plate 1 has four mounting holes 11, which are arranged in a ring. The included angle between any two adjacent mounting holes 11 is equal. Each of the four mounting holes 11 is provided with a mounting bolt 111. The mounting bolt 111 is used to install and fix the mounting base plate 1 to the ground under the action of the mounting holes 111, thus preventing the device from tilting or shifting during the mixing process, thereby improving the stability of the device during use.
[0044] The above solutions also have the problem of damage to the mixing tank 31 after prolonged contact with the eccentric rotating seat 271, such as... Figure 2 As shown: In this solution, the mixing tank 31 is provided with an anti-collision rubber sleeve 32 at one end of the eccentric rotating seat 271. The anti-collision rubber sleeve 32 is in contact with the eccentric rotating seat 271. Under the action of the anti-collision rubber sleeve 32, the surface of the mixing tank 31 is prevented from being damaged after the eccentric rotating seat 271 has been in contact with the mixing tank 31 for a long time. By using the anti-collision rubber sleeve 32 to prevent the mixing tank 31 from contacting the eccentric rotating seat 271 at one end, the surface of the mixing tank 31 can be effectively prevented from being damaged after the eccentric rotating seat 271 comes into contact with the mixing tank 31.
[0045] Working principle:
[0046] like Figure 1-4 As shown, the device is placed in the designated position, and then the mounting base plate 1 is connected and fixed to the ground by the mounting bolt 111. After fixing, the raw material is injected into the mixing tank 31. After injection, the cover plate 33 is placed above the mixing tank 31 by the handle 332, so that the output end of the first drive motor 331 is aligned and engaged with the snap-fit groove 351. After alignment and engagement, the cover plate 33 is threaded onto the mixing tank 31. At this time, the electric push rod 22 is activated to drive the extrusion limiting plate 23 to expand outward, releasing the limiting state of the mixing tank 31, and further opening... The second drive motor 43 is started to drive the drive gear rod 42 to rotate. At this time, under the action of the drive gear rod 42, the drive shaft 27 and the auxiliary gear 25 are driven to rotate through the linkage belt 26. Under the action of the auxiliary gear 25, the linkage belt 26 is limited. Furthermore, when the linkage belt 26 rotates, it drives the eccentric rotating seat 271 to collide with the anti-collision rubber sleeve 32 in sequence, causing the mixing tank 31 to rotate and shake. In conjunction with the first drive motor 331, the stirring shaft 35 is driven to rotate, so that the stirring blade 36 stirs and mixes the inside.
[0047] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. An industrial byproduct ammonium chloride separation device, characterized in that, include: The stirring assembly (3) consists of a stirring tank (31) and a cover plate (33) threaded to the top. A limiting bracket (34) is provided inside the stirring tank (31) below the cover plate (33). A stirring shaft (35) is rotatably connected between the limiting bracket (34) and the stirring tank (31). A stirring blade (36) is provided on the stirring shaft (35). The mounting base plate (1) is provided with a spherical base (12) that is movably connected to the bottom of the mixing tank (31). The mounting base plate (1) is provided with a support rod (13). The support rod (13) is provided with a drive assembly (4) and a swing assembly (2) in sequence. The oscillating assembly (2) consists of a first ring frame (21) and a second ring frame (24). An electric push rod (22) is provided on the first ring frame (21). An extrusion limiting plate (23) is provided at one end of the electric push rod (22) near the stirring assembly (3). An auxiliary gear (25) and a drive shaft (27) are rotatably connected on the second ring frame (24). An eccentric rotating seat (271) is provided at the bottom of the drive shaft (27). A linkage belt (26) is provided on both sides of the auxiliary gear (25) and the drive shaft (27). The drive assembly (4) includes an annular fixing frame (41) located below the second annular frame (24) and connected to the support column (13), and a drive gear rod (42) is meshed between the two linkage belts (26) on the annular fixing frame (41).
2. The industrial by-product ammonium chloride separation device according to claim 1, characterized in that: A second drive motor (43) is provided on the annular fixed frame (41) below the drive gear rod (42), and the output end of the second drive motor (43) is connected to the drive gear rod (42).
3. The industrial by-product ammonium chloride separation device according to claim 1, characterized in that: The cover plate (33) is provided with a first drive motor (331), and the top of the stirring shaft (35) is provided with a snap-fit groove (351), which is snapped into the bottom of the first drive motor (331).
4. The industrial by-product ammonium chloride separation device according to claim 1, characterized in that: The cover plate (33) is provided with handles (332) on both sides of the first drive motor (331), and the cover plate (33) is threadedly connected to the top opening of the mixing tank (31).
5. The industrial by-product ammonium chloride separation device according to claim 1, characterized in that: The mounting base plate (1) has mounting holes (11), and there are four mounting holes (11) in total. The four mounting holes (11) are arranged in a ring, and the included angle between two adjacent mounting holes (11) is equal. Each of the four mounting holes (11) is provided with a mounting bolt (111).
6. The industrial by-product ammonium chloride separation device according to claim 1, characterized in that: The mixing tank (31) is provided with a collision protection sleeve (32) at one end of the eccentric rotating seat (271), and the collision protection sleeve (32) is in contact with the eccentric rotating seat (271).
7. The industrial by-product ammonium chloride separation device according to claim 1, characterized in that: A connecting rod (241) is provided between the first ring frame (21) and the second ring frame (24). There are six connecting rods (241) in total, and the six connecting rods (241) are arranged in a ring. The included angle between two adjacent connecting rods (241) is equal.