Copper-clad steel wire electroplating solution proportioning device

By designing a copper-clad steel wire electroplating solution proportioning device, automatic weighing and additive proportioning are achieved using a weight sensor and a motor-driven receiving hopper. This solves the problem of low efficiency in manual weighing, improves the automation and efficiency of electroplating solution proportioning, and reduces labor costs.

CN223587067UActive Publication Date: 2025-11-25NANTONG HONGYANG METAL PRODS
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Patent Information

Application Number
CN202423025679.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-25
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In existing technologies, the proportioning efficiency of additives in copper-clad steel wire electroplating solutions is low, relying on manual weighing, which leads to low efficiency and high labor costs.

Method used

A copper-clad steel wire electroplating solution mixing device was designed. It adopts a mobile trolley, a support platform, a storage tank, a weight sensor, and a motor-driven receiving hopper to realize automatic weighing and automatic additive mixing. The discharge pipe is controlled by a solenoid valve, and the device is automated by combining a screw drive and a synchronous belt drive.

Benefits of technology

It enables automatic proportioning of copper-clad steel wire electroplating solution, improving efficiency, saving labor costs, and enhancing the stability and efficiency of electroplating quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

A copper-clad steel wire electroplating liquid proportioning device comprises a moving trolley, a supporting platform is arranged on the moving trolley, a material storage tank is installed on the supporting platform through a support, a lower base plate capable of moving front and back is arranged below the material storage tank, a weight sensor is installed on the lower base plate, and a material receiving hopper is arranged above the weight sensor. A discharging pipe is connected to the side face of the bottom of the storage tank, a connecting shaft is arranged on the side face of the bottom of the receiving hopper and connected to a lower base plate through a shaft support, a motor support plate is installed on the side face of the lower base plate, a motor and a driving shaft are installed on the motor support plate, and an output shaft of the motor is connected with the driving shaft through a first synchronous wheel and a first synchronous belt. The driving shaft is connected with a connecting shaft on one side of the bottom of the receiving hopper. According to the utility model, the material receiving hopper is used for receiving materials, the weight sensor is used for weighing, and the additive in the material receiving hopper is poured into the plating bath under the driving of the motor, so that automatic proportioning and automatic adding are realized, the efficiency is improved, and the labor cost is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wire rod processing, and particularly relates to a copper-clad steel wire electroplating solution proportioning device. BACKGROUND

[0002] The electroplating solution is a solution used for electroplating and contains main salt, conductive salt and other additives. In order to improve the electroplating quality of the surface of the copper-clad steel wire, the proportion of the additives needs to be adjusted. At present, the additives are added by manual weighing, which is low in efficiency. CONTENT OF THE UTILITY MODEL

[0003] The utility model solves the technical problem of the prior art and provides a copper-clad steel wire electroplating solution proportioning device.

[0004] To solve the above technical problems, the utility model adopts the following technical scheme:

[0005] A copper-clad steel wire electroplating solution proportioning device, which comprises a moving trolley, a support platform is arranged on the moving trolley, a storage tank is mounted on the support platform through a support, a lower base plate that can move forward and backward is arranged below the storage tank, a weight sensor is mounted on the lower base plate, a receiving hopper is arranged above the weight sensor, a discharge pipe is connected to the side of the bottom of the storage tank, the discharge pipe faces the receiving hopper, a connecting shaft is arranged on the side of the bottom of the receiving hopper, the connecting shaft is connected to the lower base plate through a shaft support, a motor support plate is mounted on the side of the lower base plate, a motor and a driving shaft are mounted on the motor support plate, the output shaft of the motor is connected to the driving shaft through a synchronous pulley one and a synchronous belt one, and the end of the driving shaft is connected to the connecting shaft on one side of the bottom of the receiving hopper.

[0006] Further, guide rails are arranged on the two sides of the support, the guide rails are mounted on the support platform, a lead screw is arranged in the middle of the guide rails, a sliding block is arranged on the surface of the guide rails, the lead screw is mounted on the support platform through a lead screw seat at both ends, a lead screw driving motor is mounted on the support, the lead screw driving motor is connected to one end of the lead screw through a synchronous pulley two, a synchronous belt two and the lead screw, the lower base plate is mounted on the sliding block, and a lead screw sleeve is arranged at the bottom of the lower base plate and connected to the lead screw.

[0007] Further, a "I" shaped connector is formed at the end of the driving shaft, and a "I" shaped groove is formed at the end of the connecting shaft on one side of the bottom of the receiving hopper.

[0008] Further, the "I" shaped connector and the "I" shaped groove are matched in clearance.

[0009] Further, an electromagnetic valve is mounted on the discharge pipe.

[0010] Compared with the prior art, the copper-clad steel wire electroplating solution proportioning device has the advantages that the material is received by the receiving hopper, the weight sensor weighs, then the additives in the receiving hopper are poured into the plating tank through the driving of the motor, automatic proportioning and automatic adding are realized, the efficiency is improved, and the labor cost is saved. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 is a structural schematic view of the utility model;

[0012] Figure 2 is a structural schematic view of the receiving hopper installation of the utility model;

[0013] Figure 3 is a structural schematic view of the connection of the drive shaft end "I" shaped connector and the connecting shaft end "I" shaped groove of the utility model;

[0014] Figure 4 is a schematic view of the receiving hopper turning over of the utility model;

[0015] Among them, 1, the moving trolley, 2, the support platform, 3, the support, 4, the storage tank, 5, the lower base plate, 6, the guide rail, 7, the screw rod, 8, the screw rod drive motor, 9, the screw rod sleeve, 10, the weight sensor, 11, the receiving hopper, 12, the discharge pipe, 13, the electromagnetic valve, 14, the connecting shaft, 15, the motor, 16, the drive shaft, 17, the "I" shaped connector, 18, the "I" shaped groove. DETAILED DESCRIPTION

[0016] The technical scheme in the utility model embodiment will be described clearly and completely below.

[0017] As Figures 1-4 shown, a copper-clad steel wire electroplating solution proportioning device, including moving trolley 1, moving trolley 1 is provided with support platform 2, the support platform 2 is installed with storage tank 4 through support 3, the storage tank 4 stores additives, the lower base plate 5 that can move back and forth is arranged below the storage tank 4, wherein, the guide rail 6 is arranged on both sides of support 3, the guide rail 6 is installed on the support platform 2, the guide rail 6 is provided with screw rod 7 in the middle, the guide rail 6 surface is provided with sliding block, the screw rod 7 both ends are installed on the support platform 2 through screw rod seat, the screw rod drive motor 8 is installed on support 3, the screw rod drive motor 8 is connected with the one end of screw rod 7 through synchronous pulley two, synchronous belt two, the lower base plate 5 is installed on the sliding block, the lower base plate 5 bottom is provided with screw rod sleeve 9, the screw rod sleeve 9 is connected with screw rod 7, the screw rod sleeve 9 is processed with the thread in and the thread on the surface of screw rod 7 is engaged, drive through the screw rod drive motor 8, so that the lower base plate 5 moves back and forth along the guide rail 6.

[0018] A weight sensor 10 is installed on the lower backing plate 5. In this embodiment, the weight sensor 10 adopts an XM-C42 spoke-type sensor. A receiving hopper 11 is arranged above the weight sensor 10. A discharge pipe 12 is connected to the bottom side of the storage tank 4, and the discharge pipe 12 faces the receiving hopper 11. A solenoid valve 13 is installed on the discharge pipe 12. The opening of the discharge pipe 12 is controlled by the solenoid valve 13 to add additives into the receiving hopper 11, and then weighing is carried out by the weight sensor 10. When the set weight is reached, the solenoid valve 13 closes the discharge pipe 12. One side of the bottom of the receiving hopper 11 is provided with a connecting shaft 14, and the connecting shaft 14 is connected to the lower backing plate 5 through a shaft bracket. A bearing is installed in the shaft bracket, and the connecting shaft 14 is connected to the bearing. A motor support plate is installed on the side of the lower backing plate 5, and a motor 15 and a driving shaft 16 are installed on the motor support plate. The output shaft of the motor 15 is connected to the driving shaft 16 through a first synchronous pulley and a first synchronous belt, and the end of the driving shaft 16 is connected to the connecting shaft 14 on one side of the bottom of the receiving hopper 11.

[0019] In this embodiment, a "one"-shaped connecting head 17 is machined at the end of the driving shaft 16, and a "one"-shaped groove 18 is machined at the end of the connecting shaft on one side of the bottom of the receiving hopper 11. The "one"-shaped connecting head 17 is snapped into the "one"-shaped groove 18, and the "one"-shaped connecting head 17 and the "one"-shaped groove 18 adopt a clearance fit.

[0020] As Figure 4 shown, after the receiving hopper 11 is weighed, under the drive of the screw drive motor 8, one end of the lower backing plate 5 extends out of the guide rail 6, and then the motor 15 drives the receiving hopper 11 to turn over, pouring the additives into the plating tank, and then the motor 15 rotates in the reverse direction to reset the receiving hopper 11. Since the "one"-shaped connecting head 17 and the "one"-shaped groove 18 adopt a clearance fit, the receiving hopper 11 presses on the weight sensor 10 again to wait for the next batching and weighing.

[0021] The utility model is not limited to the described embodiments. Those skilled in the art can still make some modifications or changes without departing from the spirit and the disclosed scope of the utility model. Therefore, the scope of the right protection of the utility model is subject to the scope defined by the claims.

Claims

1. A copper-clad steel wire electroplating solution proportioning device, characterized in that: The device includes a mobile trolley with a support platform. A storage tank is mounted on the support platform via a bracket. Below the storage tank is a movable lower plate with a weight sensor mounted on it. A receiving hopper is located above the weight sensor. A discharge pipe is connected to the bottom side of the storage tank, facing the receiving hopper. A connecting shaft is located on the bottom side of the receiving hopper and is connected to the lower plate via a shaft bracket. A motor bracket is mounted on the side of the lower plate, and a motor and a drive shaft are mounted on the motor bracket. The output shaft of the motor is connected to the drive shaft via a synchronous pulley and a synchronous belt. The end of the drive shaft is connected to the connecting shaft on one side of the bottom of the receiving hopper.

2. The copper-clad steel wire electroplating solution proportioning device according to claim 1, characterized in that: The bracket has guide rails on both sides, which are mounted on the support platform. A lead screw is located in the middle of the guide rail, and a slider is located on the surface of the guide rail. Both ends of the lead screw are mounted on the support platform through lead screw seats. A lead screw drive motor is mounted on the bracket. The lead screw drive motor is connected to one end of the lead screw through a second synchronous pulley and a second synchronous belt. The lower pad is mounted on the slider, and a lead screw sleeve is located at the bottom of the lower pad, which is connected to the lead screw.

3. The copper-clad steel wire electroplating solution proportioning device according to claim 1, characterized in that: The end of the drive shaft is machined with a "I"-shaped connector, and the end of the connecting shaft on one side of the bottom of the receiving hopper is machined with a "I"-shaped groove, into which the "I"-shaped connector is inserted.

4. The copper-clad steel wire electroplating solution proportioning device according to claim 3, characterized in that: The "I" connector and the "I" groove are fitted with a clearance.

5. The copper-clad steel wire electroplating solution proportioning device according to claim 1, characterized in that: A solenoid valve is installed on the discharge pipe.