Berry fermentation raw material pretreatment, crushing and acid adjusting device
By designing a berry fermentation raw material pretreatment device with crushing rollers and a distribution plate, the problems of uneven crushing and inaccurate acidity control in traditional berry processing have been solved, achieving efficient berry pretreatment and fermentation preparation.
Patent Information
- Application Number
- CN202422880496.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Traditional berry processing methods are labor-intensive, have unstable crushing effects, make it difficult to ensure uniformity and suitable fermentation particle size, and have difficulty in accurately controlling acidity, which affects microbial activity and fermentation results.
A berry fermentation raw material pretreatment device was designed, which includes a crushing device and an acid-base adjustment system. The crushing is carried out by a motor-driven crushing roller and blades, and the acid-base is precisely adjusted by a distribution plate and a control valve.
It enables the rapid crushing of berry raw materials into a suitable particle size for fermentation, increases the exposed area of fruit pulp, and can precisely adjust acidity to ensure the growth and activity of fermentation strains.
Smart Images
Figure CN223587315U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to berry fermentation raw material processing device technical field especially relates to berry fermentation raw material pretreatment broken acid adjusting device. BACKGROUND
[0002] The technical background of the berry fermentation raw material pretreatment broken acid adjusting device mainly relates to the processing and fermentation process optimization of berry fruits. In modern food industry, berry fruits such as grape, blueberry, strawberry, etc. are widely used in the production of fruit wine, fruit vinegar, fruit juice and other products as important fermentation raw materials. In order to improve the fermentation efficiency and ensure the product quality, the pretreatment of berry is the key step in the fermentation process. The traditional berry processing method faces many challenges, so the development of high-efficiency equipment that can simultaneously crush and adjust the acid-base becomes an important direction of current technology development.
[0003] In the traditional berry processing technology, the crushing of berry mainly relies on manual or relatively simple mechanical equipment. However, manual crushing not only has high labor intensity, but also has unstable crushing effect, which is difficult to ensure the uniformity of berry raw materials and the particle size suitable for fermentation. And the existing mechanical crushing equipment is mainly used for large-scale processing, which is easy to cause waste of berry juice, or due to uneven crushing, part of the berry cannot effectively release juice and sugar, and in the fermentation process of berry, the control of acidity is very important, different types of fermentation products such as grape wine, fruit wine, fruit vinegar, etc. have different requirements for acidity, and too high or too low acidity may affect the activity of microorganisms and the fermentation effect, and even lead to fermentation failure or produce bad flavor. SUMMARY
[0004] In order to make up for the above shortcomings, the utility model provides a berry fermentation raw material pretreatment broken acid adjusting device, which aims to improve the problem of unstable crushing effect in the prior art, which is difficult to ensure the uniformity of berry raw materials and the particle size suitable for fermentation, and in the fermentation process of berry, too high or too low acidity may affect the activity of microorganisms and the fermentation effect.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] The fruit fermentation raw material pretreatment crushing and acid adjusting device comprises a box body and a storage pipe, a feeding assembly is arranged on the front side of the box body and used for feeding the fruits, a first motor is fixedly connected to the lower side of the feeding assembly, a rotating block is fixedly connected to the output end of the first motor, uniformly distributed crushing blades are fixedly connected to the outer portion of the rotating block, a second motor is fixedly connected to the upper side of the box body, a driving wheel is fixedly connected to the output end of the second motor, a driven wheel is connected to the driving wheel through a belt, a connecting shaft is fixedly connected to the inner portion of the driven wheel, a first gear is fixedly connected to the outer portion of the left side of the connecting shaft, a second gear is meshingly connected to the rear side of the first gear, a connecting shaft is fixedly connected to the inner portion of the second gear, and a crushing roller is fixedly connected to the outer portion of the connecting shaft.
[0007] Preferably, the feeding assembly comprises a perspective window, the perspective window is fixedly connected to the front side of the box body, a feeding pipe is fixedly connected to the upper side of the box body, a cover plate is rotatably connected to the upper side of the feeding pipe, a collecting box is fixedly connected to the inner portion of the box body, and a discharge pipe is fixedly connected to the right side of the collecting box.
[0008] Preferably, the upper side of the storage pipe is fixedly connected with a liquid feeding assembly, the liquid feeding assembly is used for feeding the acid and alkali, a fixed plate is fixedly connected to the inner portion of the liquid feeding assembly, a third motor is fixedly connected to the lower side of the fixed plate, a rotating shaft is fixedly connected to the output end of the third motor, uniformly distributed distribution plates are fixedly connected to the outer portion of the rotating shaft, and a feeding port is arranged in the inner portion of the fixed plate.
[0009] Preferably, the liquid feeding assembly comprises a feeding opening, the feeding opening is fixedly connected to the upper side of the storage pipe, a feeding pipe is fixedly connected to the lower side of the storage pipe, the feeding pipe is fixedly connected to the inner right side of the box body, and a control valve is arranged on the outer portion of the feeding pipe.
[0010] Preferably, the distribution plates are slidably connected to the inner portion of the storage pipe, and the distribution plates are slidably connected to the upper side of the fixed plate.
[0011] Preferably, the first gear and the second gear are rotatably connected to the left side of the box body.
[0012] Preferably, the two connecting shafts are rotatably connected to the inner right side of the box body.
[0013] Preferably, a supporting plate is fixedly connected to the right side of the box body, and the storage pipe is fixedly connected to the upper side of the supporting plate.
[0014] Thanks to the above technical scheme, the fruit fermentation raw material pretreatment crushing and acid adjusting device has the following advantages:
[0015] This invention utilizes a second motor to drive a drive wheel, belt, driven wheel, connecting shaft, first gear, second gear, and crushing roller to initially crush the berries, which then fall into a collection box. The first motor then drives a rotating block and crushing blades for secondary crushing, rapidly breaking the berries into a suitable particle size for fermentation, increasing the exposed surface area of the pulp, and facilitating subsequent fermentation. Acid and alkali are injected into the inlet and storage pipe, falling onto the adjacent side of two distribution plates. A third motor drives the rotating shaft and distribution plates, drawing the acid and alkali into the feed inlet and conveying it to the lower part of the storage pipe. By opening a control valve, the acid and alkali are transported from the feed pipe to the collection box. This provides precise acid-base regulation, adjusting the acidity of the berries to ensure the growth and activity of the fermentation microorganisms. Attached Figure Description
[0016] Figure 1 This is a front view of the berry fermentation raw material pretreatment crushing and acidification device proposed in this utility model.
[0017] Figure 2 This is a rear view of the berry fermentation raw material pretreatment crushing and acidification device proposed in this utility model.
[0018] Figure 3 This is a partial structural schematic diagram of the berry fermentation raw material pretreatment crushing and acidification device proposed in this utility model.
[0019] Figure 4 This is a schematic diagram of the internal structure of the collection box of the berry fermentation raw material pretreatment crushing and acidification device proposed in this utility model.
[0020] Figure 5 This is a schematic diagram of the crushing component structure of the berry fermentation raw material pretreatment crushing and acidification device proposed in this utility model.
[0021] Figure 6 This is a cross-sectional view of the storage pipe of the berry fermentation raw material pretreatment crushing and acidification device proposed in this utility model.
[0022] Legend:
[0023] 1. Housing; 2. Viewing window; 3. Feed pipe; 4. Cover plate; 5. Collection box; 6. Discharge pipe; 7. First motor; 8. Rotating block; 9. Crushing blade; 10. Second motor; 11. Drive wheel; 12. Belt; 13. Driven wheel; 14. Connecting shaft; 15. First gear; 16. Second gear; 17. Crushing roller; 18. Support plate; 19. Storage pipe; 20. Inlet; 21. Conveying pipe; 22. Control valve; 23. Fixing plate; 24. Third motor; 25. Rotating shaft; 26. Distributing plate; 27. Conveying port. Detailed Implementation
[0024] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Apparently, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments, and the protection scope of the utility model is not limited by the embodiments.
[0025] As shown in the figure, Figure 1 , Figure 5 An embodiment provided by the utility model: berry fermentation raw material pretreatment crushing acid adjusting device, including box 1 and storage tube 19, the front side of box 1 is provided with conveying assembly, conveying assembly is used to convey berry, the lower side of conveying assembly is fixedly connected with first motor 7, the output of first motor 7 is fixedly connected with rotating block 8, the outside of rotating block 8 is fixedly connected with evenly distributed crushing blade 9, the upper side of box 1 is fixedly connected with second motor 10, the output of second motor 10 is fixedly connected with driving wheel 11, driving wheel 11 is connected with driven wheel 13 through belt 12, the inside of driven wheel 13 is fixedly connected with connecting shaft 14, the outside left side of connecting shaft 14 is fixedly connected with first gear 15, the rear side of first gear 15 is engagedly connected with second gear 16, the inside of second gear 16 is fixedly connected with connecting shaft 14, and the outside of connecting shaft 14 is fixedly connected with crushing roller 17;Conveying assembly includes perspective window 2, and perspective window 2 is fixedly connected to the front side of box 1, the upper side of inlet pipe 3 is rotatably connected with cover plate 4, the inside of box 1 is fixedly connected with collecting box 5, and the right side of collecting box 5 is fixedly connected with discharge pipe 6.
[0026] Manually open cover plate 4, pour berry into inlet pipe 3 and fall to the side close to two crushing rollers 17, drive driving wheel 11, belt 12, driven wheel 13, connecting shaft 14, first gear 15, second gear 16 and crushing roller 17 to rotate by starting second motor 10, preliminarily crush berry, fall to the inside of collecting box 5, drive rotating block 8 and crushing blade 9 to rotate by starting first motor 7, secondarily crush berry, and then discharge from the inside of discharge pipe 6, which can quickly crush berry raw material into suitable fermentation granularity.
[0027] As shown in the figure, Figure 1 , Figure 6As shown, the upper side of the storage tube 19 is fixedly connected with the infusion assembly, which is used for conveying acid and alkali. The inside of the infusion assembly is fixedly connected with a fixed plate 23. The lower side of the fixed plate 23 is fixedly connected with a third motor 24. The output end of the third motor 24 is fixedly connected with a rotating shaft 25. The outside of the rotating shaft 25 is fixedly connected with evenly distributed distribution plates 26. The inside of the fixed plate 23 is provided with a feeding port 27. The infusion assembly comprises a feeding port 20 which is fixedly connected to the upper side of the storage tube 19. The lower side of the storage tube 19 is fixedly connected with a feeding tube 21 which is fixedly connected to the inside right side of the box body 1. The outside of the feeding tube 21 is provided with a control valve 22.
[0028] By injecting acid and alkali into the feeding port 20 and the inside of the storage tube 19, falling to the side close to the two distribution plates 26, starting the third motor 24 to drive the rotating shaft 25 and the distribution plates 26 to rotate, and then driving the acid and alkali into the inside of the feeding port 27 and conveying to the inside of the storage tube 19, manually opening the control valve 22, the acid and alkali are conveyed from the inside of the feeding tube 21 to the inside of the collection box 5, which plays a role in making the device have precise acid and alkali adjusting function.
[0029] As shown in Figure 1 , Figure 2 , Figure 6 The distribution plates 26 are slidingly connected to the inside of the storage tube 19 and the upper side of the fixed plate 23. The first gear 15 and the second gear 16 are both rotatably connected to the left side of the box body 1. The two connecting shafts 14 are rotatably connected to the inside right side of the box body 1. The right side of the box body 1 is fixedly connected with a support plate 18. The upper side of the support plate 18 is fixedly connected with the storage tube 19.
[0030] By slidingly connecting the distribution plates 26 to the inside of the storage tube 19 and the upper side of the fixed plate 23, it plays a role in facilitating precise conveying of acid and alkali. By rotatably connecting the first gear 15 and the second gear 16 to the left side of the box body 1, it plays a role in supporting and limiting the first gear 15 and the second gear 16. By rotatably connecting the two connecting shafts 14 to the inside right side of the box body 1, it plays a role in supporting and limiting the connecting shaft 14. By fixedly connecting the right side of the box body 1 with the support plate 18, and fixedly connecting the upper side of the support plate 18 with the storage tube 19, it plays a role in fixedly supporting the storage tube 19.
[0031] The utility model discloses a working principle is as follows: when using the device, manually open the cover 4, pour the berry into the inside of feed pipe 3, fall to two broken rollers 17 one side, through starting second motor 10, second motor 10 starts and drives driving wheel 11 to rotate, and driving wheel 11 rotates and drives the rotation of driven wheel 13 connected with belt 12, and driven wheel 13 rotates and drives the rotation of connecting shaft 14, and connecting shaft 14 rotates and drives the rotation of first gear 15, and first gear 15 rotates and drives the rotation of second gear 16, and second gear 16 rotates and drives the rotation of connecting shaft 14, and further drive two broken rollers 17 to rotate, and the preliminary crushing of berry is carried out, and falls to the inside of collecting box 5, through starting first motor 7, first motor 7 starts and drives rotary block 8 to rotate, and rotary block 8 rotates and drives the rotation of broken blade 9, and the secondary crushing of berry is carried out, and then is discharged from the inside of discharge pipe 6, realizes the berry raw material can be quickly crushed into the granularity suitable for fermentation, increases the exposure area of pulp, and is convenient for subsequent fermentation, through the injection of acid and alkali into the inside of injection port 20, from injection port 20 into the inside of storage tube 19, falls to two distribution plate 26 one side, through starting third motor 24, third motor 24 starts and drives rotary shaft 25 to rotate, and rotary shaft 25 rotates and drives the rotation of distribution plate 26, and further drives the acid and alkali into the inside of feed port 27, and is conveyed to the downside of storage tube 19, manually opens control valve 22, and the acid and alkali from the inside of storage tube 19 into the inside of conveying pipe 21, and is conveyed to the inside of collecting box 5, realizes the device has the precise acid and alkali adjusting function, can adjust the acidity of berry, and ensures the growth and activity of fermentation bacteria.
Claims
1. A pretreatment, crushing, and acidification device for berry fermentation raw materials, comprising a housing (1) and a storage pipe (19), characterized in that: The front side of the box (1) is provided with a conveying assembly for conveying berries. A first motor (7) is fixedly connected to the lower side of the conveying assembly. A rotating block (8) is fixedly connected to the output end of the first motor (7). Evenly distributed crushing blades (9) are fixedly connected to the outside of the rotating block (8). A second motor (10) is fixedly connected to the upper side of the box (1). A drive wheel (11) is fixedly connected to the output end of the second motor (10). A driven wheel (13) is connected to the drive wheel (11) via a belt (12). A connecting shaft (14) is fixedly connected inside the driven wheel (13). A first gear (15) is fixedly connected to the left side of the connecting shaft (14). A second gear (16) is meshed with the rear side of the first gear (15). A connecting shaft (14) is fixedly connected inside the second gear (16). A crushing roller (17) is fixedly connected to the outside of the connecting shaft (14). The storage pipe ( An infusion assembly is fixedly connected to the upper side of the storage tube (19). The infusion assembly is used to transport acids and alkalis. A fixed plate (23) is fixedly connected inside the infusion assembly. A third motor (24) is fixedly connected to the lower side of the fixed plate (23). A rotating shaft (25) is fixedly connected to the output end of the third motor (24). A uniformly distributed distribution plate (26) is fixedly connected to the outside of the rotating shaft (25). A feeding port (27) is opened inside the fixed plate (23). The infusion assembly includes a feeding port (20). The feeding port (20) is fixedly connected to the upper side of the storage tube (19). A feeding pipe (21) is fixedly connected to the lower side of the storage tube (19). The feeding pipe (21) is fixedly connected to the right side inside the box (1). A control valve (22) is provided outside the feeding pipe (21). The distribution plate (26) is slidably connected to the inside of the storage tube (19). The distribution plate (26) is slidably connected to the upper side of the fixed plate (23).
2. The berry fermentation raw material pretreatment crushing and acidification device according to claim 1, characterized in that: The material conveying assembly includes a viewing window (2), which is fixedly connected to the front side of the box (1). A feed pipe (3) is fixedly connected to the upper side of the box (1), and a cover plate (4) is rotatably connected to the upper side of the feed pipe (3). A collection box (5) is fixedly connected inside the box (1), and a discharge pipe (6) is fixedly connected to the right side of the collection box (5).
3. The berry fermentation raw material pretreatment crushing and acidification device according to claim 1, characterized in that: The first gear (15) and the second gear (16) are both rotatably connected to the left side of the housing (1).
4. The berry fermentation raw material pretreatment crushing and acidification device according to claim 1, characterized in that: The two connecting shafts (14) are rotatably connected to the inside right side of the housing (1).
5. The berry fermentation raw material pretreatment crushing and acidification device according to claim 1, 2, 3 or 4, characterized in that: A support plate (18) is fixedly connected to the right side of the box (1), and a storage pipe (19) is fixedly connected to the upper side of the support plate (18).