Overflow adjusting device of magnetic separator

By installing a bracket assembly and a rotating shaft mechanism on the magnetic separator's water tank, the overflow flow rate can be adjusted without stopping the machine, solving the problem of needing to stop the machine for adjustment in the existing technology and improving the efficiency of mineral processing.

CN223587345UActive Publication Date: 2025-11-25SHAANXI SHAANXI COAL PUBAI MINING CO LTD COAL CHEM OPERATION CO
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Patent Information

Application Number
CN202422742200.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-11-25
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Adjusting the overflow flow rate of existing magnetic separators requires stopping the pump and the machine, which affects mineral processing efficiency.

Method used

Design a magnetic separator overflow adjustment device, including a support assembly, a rotating shaft mechanism and an operating unit, to adjust the overflow flow rate by operating above the water tank and avoid machine shutdown.

Benefits of technology

It enables adjustment of overflow flow without shutting down the machine, shortening the adjustment time and improving mineral processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an overflow adjusting device of a magnetic separator, which belongs to the technical field of magnetic separator accessories and particularly comprises a support component, a rotatable rotating shaft mechanism is vertically mounted at the front end of the support component, an adjusting disc is mounted at the bottom of the support component, and an operating unit is mounted at the top of the support component. The overflow adjusting device is simple in overall structure and low in cost, the support assembly serves as an installation base, the support assembly is installed on the edge of a magnetic separator water tank, the rotating shaft mechanism is controlled to rotate in cooperation with the operation unit, and therefore the adjusting disc is driven to move to achieve the water yield of an overflow water gap in the bottom of the magnetic separator tank; and the operation process does not need to stop the pump and halt, so that the overflow adjusting time of the magnetic separator can be effectively shortened on the premise of not influencing the mineral processing efficiency, and the method is very practical.
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Description

Technical Field

[0001] This utility model belongs to the technical field of magnetic separator accessories, specifically relating to a magnetic separator overflow adjustment device. Background Technology

[0002] Currently, mineral washing is an important processing step after mining. The main function of magnetic separators in washing plants is to recover and reuse the magnetic powder in the washing system. In daily production, the overflow rate of the magnetic separator cannot be kept stable according to the actual production situation. It is necessary to adjust the overflow rate frequently according to the actual production situation to ensure that the inlet and outlet water of the magnetic separator are balanced. Currently, the overflow port of the water tank of the commonly used magnetic separator is located at the bottom of the tank. Daily overflow adjustment requires stopping the pump and the machine. The whole process is time-consuming and labor-intensive. The downtime maintenance of the equipment also has a significant impact on the mineral processing efficiency.

[0003] Based on this, we propose a device that is easy to operate and can adjust the overflow flow of the magnetic separator without stopping the machine. Utility Model Content

[0004] The purpose of this invention is to provide an overflow regulating device for a magnetic separator, in order to solve the aforementioned problems existing in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A magnetic separator overflow adjustment device includes a support assembly, a rotatable shaft mechanism is vertically mounted at the front end of the support assembly, an adjustment plate is mounted at the bottom of the support assembly, and an operating unit is mounted at the top of the support assembly.

[0007] Furthermore, the bracket assembly includes a mounting right-angle plate, the tail end of which is provided with a mounting hole, and the inner side of the mounting hole is provided with mounting bolts for fixing the mounting right-angle plate together with the groove edge of the magnetic separator water tank. A triangular reinforcing plate is welded to the inner side of the angle of the mounting right-angle plate.

[0008] Furthermore, the front end of the mounting right-angle plate is provided with a slot, and the middle of the slot is provided with upper and lower limiting slots extending through the slot. A telescopic plate is slidably inserted into the inner side of the slot. The middle of the tail end of the telescopic plate is provided with an anti-disengagement pin that cooperates with the limiting slot. A sleeve is vertically fixed at the front end of the telescopic plate, and the sleeve passes through both ends. A locking bolt is screwed onto the tail end of the telescopic plate.

[0009] Furthermore, the rotating shaft mechanism includes a sleeve that is inserted into and passes through the sleeve. The sleeve is rotatably mounted to the sleeve, and a positioning ring is installed at each end of the sleeve to prevent the sleeve from sliding up and down inside the sleeve.

[0010] Further, the sleeve bottom is inserted with an insertion rod, the bottom end of the insertion rod is integrally formed with a plug matched with the adjusting disc, a positioning slot is formed in the wall of the sleeve, a notch is formed in the top end of the insertion rod, and a positioning pin is inserted in the notch; a positioning nut is screwed on the top end of the insertion rod outside the notch; the upper half of the sleeve body is blocked by a blocking plug, and a spring is arranged between the blocking plug and the top end of the insertion rod.

[0011] Further, the operation unit comprises an operation handle sleeved on the top end of the sleeve, and a key groove is formed between the operation handle and the sleeve, and a spline pin is inserted in the key groove to position the operation handle, so that the operation handle is prevented from rotating outside the sleeve.

[0012] Further, the adjusting disc comprises a blocking disc body, a matching sleeve head is welded on one side of the top of the blocking disc body and is perpendicular to the bottom plug of the insertion rod, the matching sleeve head is sleeved outside the plug, and the matching sleeve head and the plug are assembled together through a fixing bolt transversely penetrating the matching sleeve head and the plug.

[0013] Further, the bottom outer edge of the blocking disc body is designed as an inclined surface with an angle of 45 degrees.

[0014] Further, the outer edge of the sleeve and the outside of the top of the sleeve are provided with an angle deflection reference line.

[0015] Beneficial effects:

[0016] The whole structure is simple and low in cost, the bracket assembly is installed on the groove of the water tank of the magnetic separator, the rotation of the rotating shaft mechanism is controlled by cooperating with the operation unit, the adjusting disc is driven to move, the water outlet size of the overflow water outlet of the tank bottom of the magnetic separator is realized, the whole overflow adjustment operation is above the water tank, the pump and the machine do not need to be stopped during the operation process, the magnetic separator overflow adjustment time can be effectively shortened without affecting the mineral processing efficiency, and the magnetic separator overflow adjustment device is extremely practical. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structural schematic view of the magnetic separator overflow adjustment device.

[0018] Figure 2 It is a structural schematic view of the magnetic separator overflow adjustment device after decomposition.

[0019] Figure 3 It is a half-section structural schematic view of the magnetic separator overflow adjustment device.

[0020] Figure 4 It is a local structural schematic view of the rotating shaft mechanism in the magnetic separator overflow adjustment device.

[0021] In the figure: 1, support assembly; 101, mounting right-angle plate; 102, mounting hole; 103, mounting bolt; 104, slot; 105, limiting slot hole; 106, expansion plate; 107, anti-dropping pin; 108, locking bolt; 109, sleeve; 2, rotating shaft mechanism; 201, sleeve; 202, insertion rod; 203, plug; 204, notch; 205, positioning pin; 206, positioning nut; 207, spring; 208, positioning slot hole; 209, plugging plug; 3, operation unit; 301, operation handle; 302, spline pin; 4, adjusting disc; 401, plugging disc main body; 402, adaptive sleeve head; 403, fixing bolt. DETAILED DESCRIPTION

[0022] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the present application will be briefly introduced in combination with the drawings and the description of the embodiments or the prior art. Obviously, the following description of the structure of the drawings is only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor. It should be noted that the description of these embodiments is used to help understand the present application, but does not constitute a limitation on the present application.

[0023] Embodiment:

[0024] At present, the overflow port of the magnetic separator tank is arranged at the tank bottom. Whenever the overflow flow needs to be adjusted, the pump and the machine need to be stopped, and then the overflow adjustment can be performed. In this way, not only time and effort are wasted, but also the mineral washing and processing is temporarily suspended during the pump and machine stop, which greatly affects the efficiency of mineral washing and processing. Therefore, we design a device which is convenient to operate and can adjust the overflow flow of the magnetic separator without stopping the pump and the machine. The specific scheme is as follows:

[0025] As Figure 1As shown, the embodiment provides a magnetic separator overflow adjusting device, including support assembly 1, the front end of support assembly 1 is vertically installed with rotatable rotating shaft mechanism 2, the bottom of support assembly 1 is installed with adjusting disc 4, and the top of support assembly 1 is installed with operation unit 3, wherein, support assembly 1 is installed on the groove of the magnetic separator tank, and plays a supporting role for the whole overflow adjusting mechanism, and the cooperation of operation unit 3 and rotating shaft mechanism 2 can make the user rotate rotating shaft mechanism 2 through operation unit 3, so that rotating shaft mechanism 2 drives adjusting disc 4 at the bottom to rotate, thereby adjusting the water flow of the overflow port at the bottom of the magnetic separator tank according to the rotation angle of adjusting disc 4, thereby playing an overflow adjusting effect, the whole device has simple structure and low cost, the whole overflow adjusting operation is above the tank, and the operation process does not need to stop the pump and machine, which can effectively shorten the overflow adjusting time of the magnetic separator under the premise of not affecting the mineral washing and processing efficiency, and is very practical.

[0026] As Figures 2-3 shown, in order to further improve the practicability of the device during use, the support assembly 1 thereof includes a mounting right-angle plate 101, the tail end of the mounting right-angle plate 101 is provided with a mounting hole 102, the inner side of the mounting hole 102 is provided with a mounting bolt 103 for fixing and mounting the mounting right-angle plate 101 and the groove of the magnetic separator tank together, the inner side of the corner of the mounting right-angle plate 101 is welded with a triangular reinforcing plate to improve the compression and deformation resistance of the whole mounting right-angle plate 101, and meanwhile, the middle part of the front end of the mounting right-angle plate 101 is provided with a slot 104, the inner side of the slot 104 is slidably inserted with a telescopic plate 106, and the front end of the telescopic plate 106 is vertically fixed with a sleeve 109 penetrating through both ends of the sleeve 109, wherein, the middle part of the slot 104 is provided with upper and lower limit slot holes 105 penetrating through the slot 104 along the extension direction of the slot 104, and the middle part of the tail end of the telescopic plate 106 is provided with a anti-dropping pin 107 matched with the limit slot hole 105; the tail end plate body of the telescopic plate 106 is screwed with a locking bolt 108, and the cooperation of the telescopic plate 106, the slot 104 and the locking bolt 108 can make the horizontal position of the rotating shaft mechanism 2 of the device in the magnetic separator tank adjustable, which facilitates the installation personnel to adjust the position of the overflow adjusting mechanism in the magnetic separator tank according to the actual situation, and it should be noted that the screw hole needs to be drilled in the groove of the magnetic separator tank and corresponds to the overflow outlet at the bottom of the tank in the transverse position during the installation of the support assembly 1.

[0027] As Figures 2-4As shown, in order to improve the adaptability of the entire device when the magnetic separator tank is installed at different depths, the rotating shaft mechanism 2 adopts a telescopic structure design as a whole, specifically: the rotating shaft mechanism 2 includes a sleeve 201 inserted and penetrating the sleeve 109, and the sleeve 201 is rotatably installed between the sleeve 109, and at the same time, the sleeve 201 is externally located at both ends of the sleeve 109. A positioning ring is installed at each position to prevent the sleeve 201 from sliding up and down inside the sleeve 109, so that the sleeve 201 can only make horizontal circular motion inside the sleeve 109 and cannot move up and down inside the sleeve 109. At the same time, the bottom of the sleeve 201 is inserted with a plug rod 202, and the bottom end of the plug rod 202 is integrally formed with a plug 203 connected with the adjusting disc 4, wherein the pipe wall of the sleeve 201 is provided with a positioning slot hole 208, the top end of the plug rod 202 is provided with a slot 204, and the slot 204 is inserted with a positioning pin 205; and the top end of the plug rod 202 is located outside the slot 204 and is screwed with a positioning nut 206; the upper half of the sleeve 201 is sealed by a sealing plug 209, and the sealing plug 209 and the top end of the plug rod 202 are provided with a spring 207, and the sealing plug 209 and the upper half of the sleeve 201 are threadedly assembled.

[0028] In the above design, the cooperation between the plug rod 202 and the sleeve 201 through the positioning pin 205 and the positioning slot hole 208 makes the plug rod 202 only move up and down in the sleeve 201 and cannot rotate horizontally, so that the operator can rotate the sleeve 201 to drive the plug rod 202 to rotate, and the plug rod 202 and the sleeve 201 can still maintain the telescopic property during this process. With the cooperation of the spring 207 and the sealing plug 209, the plug rod 202 can be continuously pushed downward, the friction between the bottom of the plug rod 202 and the bottom of the magnetic separator tank is enhanced, and the self-adapting telescopic rotating shaft mechanism 2 makes the device can adapt to different depths of the tank. It needs to be further explained that the inside of the upper half of the sleeve 201 is provided with a thread to facilitate the installation personnel to adjust the position of the sealing plug 209 inside the sleeve 201 from the top end of the sleeve 201, so as to adjust the pushing force of the spring 207 on the plug rod 202.

[0029] In order to facilitate the operator to adjust the overflow flow above the magnetic separator tank, the operating unit 3 includes an operating handle 301 sleeved on the top end of the sleeve 201, and a key groove is formed between the operating handle 301 and the sleeve 201. The key pin 302 is inserted into the key groove to position the operating handle 301, avoiding the rotation of the operating handle 301 outside the sleeve 201.

[0030] In order to be able to cooperate with the rotating shaft mechanism 2 to realize the plugging and adjusting of the overflow drainage of the magnetic separator water tank bottom, realize the flow adjustment, the adjusting disc 4 comprises a plugging disc body 401, a vertical and matched sleeve head 402 is welded on one side of the top of the plugging disc body 401 and cooperates with the plug 203 at the bottom of the inserting rod 202, the sleeve head 402 is sleeved outside the plug 203, the sleeve head 402 and the plug 203 are assembled together through the fixing bolt 403 which transversely penetrates the sleeve head 402 and the plug 203, at the same time, the outer edge of the bottom of the plugging disc body 401 is designed as a 45-degree inclined surface, so that a structure similar to a knife edge is formed on the outer edge of the plugging disc body 401, which can clean the particles on the moving path during the rotation of the plugging disc body 401, and ensure that the bottom of the plugging disc body 401 can effectively contact the tank bottom of the magnetic separator water tank.

[0031] In order to facilitate the operator to more intuitively know the rotation angle of the bottom adjusting disc 4, an angle deflection reference line can be arranged on the outer edge of the sleeve 109 and the outside of the top of the sleeve pipe 201, and it should be further pointed out that: since the square plug 203 and the matched sleeve head 402 are used between the inserting rod 202 and the adjusting disc 4, and are fixedly installed through the fixing bolt 403, and the inserting rod 202 and the sleeve pipe 201 can only move, therefore, the rotation angle of the sleeve pipe 201 can feedback the rotation angle of the adjusting disc 4, and the operator can completely know the deflection angle of the rotating disc by observing the rotation angle of the sleeve pipe 201.

[0032] Finally, it should be pointed out that: the above only describes the preferred embodiments of the present application, and is not used to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An overflow regulating device for a magnetic separator, characterized in that, The bracket assembly (1) includes a rotatable shaft mechanism (2) vertically mounted at the front end of the bracket assembly (1), an adjustment plate (4) mounted at the bottom of the bracket assembly (1), and an operating unit (3) mounted at the top of the bracket assembly (1).

2. The overflow regulating device for a magnetic separator according to claim 1, characterized in that, The bracket assembly (1) includes a mounting right angle plate (101), the tail end of which is provided with a mounting hole (102), and the inner side of the mounting hole (102) is provided with a mounting bolt (103) for fixing the mounting right angle plate (101) together with the groove edge of the magnetic separator water tank. A triangular reinforcing plate is welded to the inner side of the angle of the mounting right angle plate (101).

3. The overflow regulating device for a magnetic separator according to claim 2, characterized in that, The mounting right-angle plate (101) has a slot (104) at the middle of its front end. The middle of the slot (104) has upper and lower through-holes (105) extending along the extension direction of the slot (104). A telescopic plate (106) is slidably inserted into the inner side of the slot (104). The middle of the tail end of the telescopic plate (106) has an anti-detachment pin (107) that cooperates with the through-hole (105). A sleeve (109) is vertically fixed at the front end of the telescopic plate (106). The sleeve (109) has through-holes at both ends. A locking bolt (108) is screwed onto the tail end of the telescopic plate (106).

4. The overflow regulating device for a magnetic separator according to claim 1, characterized in that, The rotating shaft mechanism (2) includes a sleeve (201) that is inserted into and passes through the sleeve (109). The sleeve (201) is rotatably mounted to the sleeve (109). At the same time, a positioning ring is installed at each end of the sleeve (109) to prevent the sleeve (201) from sliding up and down inside the sleeve (109).

5. The overflow regulating device for a magnetic separator according to claim 4, characterized in that, The bottom of the sleeve (201) is connected to a plug (202), and the bottom end of the plug (202) is integrally formed with a plug (203) that is assembled and connected to the adjustment plate (4). The sleeve (201) has a positioning slot (208) on its wall. The top of the plug (202) has a slot (204), and a positioning pin (205) is inserted into the slot (204). The top of the plug (202) is located outside the slot (204) and a positioning nut (206) is screwed on it. The upper half of the sleeve (201) is sealed by a sealing plug (209). A spring (207) is provided between the sealing plug (209) and the top of the plug (202). The sealing plug (209) is threadedly assembled with the upper half of the sleeve (201).

6. The overflow regulating device for a magnetic separator according to claim 1, characterized in that, The operating unit (3) includes an operating handle (301) fitted onto the top of the sleeve (201), and a keyway is provided between the operating handle (301) and the sleeve (201). A spline pin (302) is inserted into the keyway to position the operating handle (301) and prevent the operating handle (301) from rotating outside the sleeve (201).

7. The overflow regulating device for a magnetic separator according to claim 1, characterized in that, The adjusting disc (4) includes a sealing disc body (401). A vertical adapter (402) that mates with the bottom plug (203) of the plug rod (202) is welded to one side of the top of the sealing disc body (401). The adapter (402) is fitted on the outside of the plug (203). The adapter (402) and the plug (203) are assembled together by a fixing bolt (403) that passes through the adapter (402) and the plug (203) laterally.

8. The overflow regulating device for a magnetic separator according to claim 7, characterized in that, The bottom outer edge of the sealing disc body (401) is designed with a 45-degree inclined surface.

9. The overflow regulating device for a magnetic separator according to claim 4, characterized in that, An angular deflection reference mark is provided on the outer edge of the sleeve (109) and the outer side of the top of the sleeve (201).