Special device for spraying wind power tower drum
By installing a scraper and counterweight structure on the base of the spraying equipment, the problem of inconvenient handling of foreign objects on the inner wall of the tower is solved, ensuring that the movement trajectory of the equipment is not disturbed, and realizing the stability and uniformity of the spraying application.
Patent Information
- Application Number
- CN202520260881.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-02-19
AI Technical Summary
During the spraying process on the inner wall of the tower, the existing spraying equipment has difficulty in handling foreign objects along the wheel movement track, which causes the equipment movement track to deviate and affects the smooth operation of the spraying operation.
A scraper structure is installed on the outside of the base of the spraying equipment to clean foreign objects, and a counterweight and a rope-driven counterweight sliding are set inside the base to ensure the stability and uniformity of the equipment when spraying on the inner wall of the tower.
The scraper removes foreign objects, preventing equipment trajectory deviation and ensuring smooth and safe spraying operations. At the same time, the counterweight maintains equipment stability, improving spraying uniformity and efficiency.
Smart Images

Figure CN223587473U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to tower spraying processing technical field, especially relate to a special device for wind power tower spraying. BACKGROUND
[0002] The wind power tower is an important component of the wind turbine, mainly plays the role of support, and absorbs the vibration of the unit, ensures the stable operation of the wind power, the wind power tower is usually made of cylindrical structure of steel material.
[0003] The existing tower inner wall is often sprayed with special spraying equipment during spraying operation, and the rotating structure of the device rotates uniformly while the spraying equipment moves in the tower, so that the nozzles at both ends of the telescopic structure uniformly work on the inner wall of the tower, and the staff wears a mask and keeps a certain distance from the spraying equipment.
[0004] However, it is not convenient to process foreign matter at the wheel moving track during the movement of the spraying equipment, which may cause the track of the spraying equipment to deviate, affecting the stable operation of the subsequent spraying operation. UTILITY MODEL CONTENTS
[0005] The utility model discloses a wind power tower spraying special device, including tower body and spraying equipment base, the top of spraying equipment base is fixedly installed with control box, the bottom of spraying equipment base is installed with a plurality of groups of wheels, the top of spraying equipment base is fixedly installed with lifting structure on the one side of control box, the top of lifting structure is provided with rotating structure, the output shaft outside rotating structure is fixedly sleeved with telescopic structure.
[0006] A wind power tower spraying special device, including tower body and spraying equipment base, the top of spraying equipment base is fixedly installed with control box, the bottom of spraying equipment base is installed with a plurality of groups of wheels, the top of spraying equipment base is fixedly installed with lifting structure on the one side of control box, the top of lifting structure is provided with rotating structure, the output shaft outside rotating structure is fixedly sleeved with telescopic structure.
[0007] The both sides of spraying equipment base are fixedly installed with fixed shaft, and the outer sides of the two fixed shafts are rotatably sleeved with movable rods, and the same scraper is slidably installed between the two movable rods.
[0008] As the preferred technical scheme of the above, the both sides of the scraper are integrally formed with limiting lugs, and the inner sides of the two movable rods are provided with sliding grooves corresponding to the outer sides of the two limiting lugs.
[0009] As the preferred technical scheme of the above, the inside of the spraying equipment base is movably connected with the positioning pin, and the outer side of the positioning pin is attached to the bottom end of one of the movable rods.
[0010] The end portions of the two fixing shafts are fixed with a limiting ring.
[0011] The counterweight is fixedly connected with a rope at the center position of the outer surface, a driving motor is fixedly installed in the inside of the spraying equipment base, and the other end of the rope is wound on the outside of the output shaft of the driving motor.
[0012] The other side of the counterweight is fixedly connected with spring telescopic rods in a symmetrical mode, and the other ends of the two spring telescopic rods are fixedly connected to the inner wall of the spraying equipment base.
[0013] The spraying equipment base has the advantages that:
[0014] (1) The scraper and the like are installed on the outside of the spraying equipment base, so that when the equipment is used for spraying operation in the tower drum, the track of the wheels of the equipment is cleaned in advance by the scraper, the foreign matters remaining in the tower drum are guided to slide along the scraper and gradually slide out of the tower drum, so that the track of the equipment is not deflected during the operation, the spraying operation is smooth and safe, and the spraying operation is stably performed.
[0015] (2) When the equipment is used for spraying operation on a tower drum with a large inner diameter, the lifting and telescopic structure is started to complete the operation on the tower drum with a large inner diameter, and the counterweight is used to effectively prevent the equipment from tilting or shaking outward during the operation, so that the stability of the spraying operation is ensured, and the spraying uniformity and efficiency are improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 Fig. 1 shows the overall structure of the device for spraying a wind power tower drum;
[0017] Figure 2 Fig. 2 shows the structure of the spraying equipment;
[0018] Figure 3 Fig. 3 shows the structure of the spraying equipment base; Figure 2 Fig. 4 shows the structure of the A area of the spraying equipment base;
[0019] Figure 4 Fig. 5 shows the structure of the scraper and the movable rod;
[0020] Figure 5 Fig. 6 shows the structure in the inside of the spraying equipment base.
[0021] In the figure: 1, tower body; 2, spraying equipment base; 21, control box; 22, wheel; 23, lifting structure; 24, rotating structure; 25, telescopic structure; 3, fixed shaft; 4, movable rod; 41, sliding groove; 5, scraper; 51, limiting bump; 6, positioning pin; 7, limiting ring; 8, counterweight; 9, spring telescopic rod; 10, rope; 11, motor. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the utility model technical scheme will be described clearly and completely below in conjunction with embodiments.
[0023] Embodiment 1: the utility model provides a kind of special device for wind power tower spraying, as shown in figure Figures 1 to 5 Including: tower body 1 and spraying equipment base 2, the top end of spraying equipment base 2 is fixedly installed with control box 21, the bottom end of spraying equipment base 2 is symmetrically installed with several groups of wheels 22, the top end of spraying equipment base 2 is fixedly installed with lifting structure 23 on the side of control box 21, the top end of lifting structure 23 is provided with rotating structure 24, the output shaft outside of rotating structure 24 is fixedly sleeved with telescopic structure 25, the existing spraying equipment is started when using, the operation of each structure is started by pressing the working button at corresponding position on control box 21, the position height of rotating structure 24 and telescopic structure 25 is used for lifting or lowering lifting structure 23 on spraying equipment base 2, for some inner diameter different tower body 1 inner wall operation, the height of rotating structure 24 and telescopic structure 25 is correspondingly raised or lowered, and the length of telescopic structure 25 is adjusted so that the spray head at both ends thereof is about to adhere to the inner wall of tower body 1, so that the paint sprayed by the spray head at both ends of telescopic structure 25 can be evenly and effectively brushed on the inner wall of tower body 1, the above are all prior art, and will not be described here again;
[0024] The two sides of spraying equipment base 2 are symmetrically fixedly installed with fixed shaft 3, the outer side of two fixed shafts 3 is rotatably sleeved with movable rod 4, the same scraper 5 is slidably installed between two movable rods 4, the two sides of scraper 5 are integrally formed with limiting bump 51, the inner side of two movable rods 4 is provided with sliding groove 41 corresponding to the outer side of two limiting bumps 51, and the inner side of spraying equipment base 2 is movably connected with positioning pin 6, and the outer side of positioning pin 6 is attached to the bottom end of one of movable rods 4.
[0025] As shown in Figures 2 to 4 The end outer side of two fixed shafts 3 is fixedly sleeved with limiting ring 7, and the opposite surface of limiting ring 7 and movable rod 4 is attached, which effectively prevents movable rod 4 from slipping off from fixed shaft 3 during rotation, and achieves the purpose of protecting limiting ring 7 during rotation.
[0026] As shown in Figure 2 Figure 5 As shown, the inside of the spraying equipment base 2 is slidingly installed with a counterweight 8, the outer surface of the counterweight 8 is fixedly connected with a rope 10 at the center position, the inside of the spraying equipment base 2 is fixedly installed with a driving motor 11, and the other end of the rope 10 is wound on the outside of the output shaft of the driving motor 11. When the motor 11 works, the counterweight 8 can be driven to slide away from the lifting structure 23 by the action of the rope 10. When the lifting structure 23 and the telescopic structure 25 rise, the weight of the equipment can be effectively balanced, the instability caused by the change of the gravity center when the lifting structure 23 rises can be avoided, and thus the stability of the whole equipment operation is improved.
[0027] As shown in Figure 2 and Figure 5 , the other side of the counterweight 8 is fixedly connected with spring telescopic rods 9 in symmetry, the other ends of the two spring telescopic rods 9 are fixedly connected to the inner wall of the spraying equipment base 2. When the counterweight 8 moves away from the lifting structure 23, the spring telescopic rods 9 are stretched. When the lifting structure 23 is lowered to the normal height after use, the counterweight 8 is returned to the original position by the tension of the spring telescopic rods 9, so that the gravity center of the whole equipment returns to the balanced state.
[0028] Working principle: when the device is actually used, the worker carries the spraying device to the inside of the tower body 1, pulls out the positioning pin 6, and then the movable rod 4 and the scraper 5 start to turn to the vertical direction due to their own gravity. When the movable rod 4 is in the vertical state, the lowest point has not yet contacted the inner wall of the tower body 1, and at the same time that the movable rod 4 and the scraper 5 are turned, the scraper 5 slides out from the inside of the movable rod 4 and makes its arc surface contact the inner wall of the tower body 1, so that the movable rod 4 and the scraper 5 are in an inclined state as a whole. Then the spraying equipment starts to work and drives the scraper 5 to move. The scraper 5 pushes away the foreign matter at the moving track of the wheel 22 in advance, and makes the foreign matter gradually slide away from the tower body 1 under the guidance of the scraper 5, so that the moving track of the wheel 22 is not affected by the foreign matter when the device is working, and the spraying work on the inner wall of the tower body 1 is stably carried out.
[0029] When the inner wall of the tower body 1 with a large inner diameter is worked, the existing lifting structure 23 and telescopic structure 25 of the device need to be started, the lifting structure 23 is moved upward, and the paint sprayed by the nozzles at both ends of the telescopic structure 25 can work on the inner wall of the tower body 1. At the same time, the motor 11 is started to work, which drives the counterweight 8 to slide by the action of the rope 10 and makes the counterweight 8 slide away from the lifting structure 23, so that the gravity center of the whole device remains stable. When the lifting structure 23 and the telescopic structure 25 move upward, the change of the gravity center of the whole device does not cause the instability of the device during operation, so that the whole spraying device remains balanced and stable, and the spraying work on the inner wall of the tower body 1 is ensured to be completed.
[0030] The above examples are only used to illustrate the technical solutions of the present application, and are not limiting.
Claims
1. A device for spraying a wind turbine tower, characterized in that, Including tower drum body (1) and spray equipment base (2), the top end of the spray equipment base (2) is fixedly installed with a control box (21), the bottom end of the spray equipment base (2) is symmetrically installed with a plurality of groups of wheels (22), the top end of the spray equipment base (2) is fixedly installed with a lifting structure (23) on one side of the control box (21), the top end of the lifting structure (23) is provided with a rotating structure (24), the output shaft outside of the rotating structure (24) is fixedly sleeved with a telescopic structure (25); The both sides of the spray equipment base (2) are symmetrically fixedly installed with fixed shafts (3), the outer sides of the two fixed shafts (3) are rotatably sleeved with movable rods (4), and the same scraper (5) is slidably installed between the two movable rods (4).
2. The apparatus for painting a wind tower tube according to claim 1, wherein, The both sides of the scraper (5) are integrally formed with limiting blocks (51), and the inner sides of the two movable rods (4) are provided with sliding grooves (41) corresponding to the outer sides of the two limiting blocks (51).
3. The apparatus for painting wind turbine towers according to claim 1, wherein, The inside of the spray equipment base (2) is movably connected with a positioning pin (6), and the outer side of the positioning pin (6) is attached to the bottom end of one of the movable rods (4).
4. The apparatus of claim 1, wherein, The outer sides of the ends of the two fixed shafts (3) are fixedly sleeved with limiting rings (7).
5. The apparatus for painting wind turbine towers of claim 1, wherein, The inside of the spray equipment base (2) is slidably installed with a counterweight (8), the outer surface of the counterweight (8) is fixedly connected with a rope (10) at the center position, the inside of the spray equipment base (2) is fixedly installed with a driving motor (11), and the other end of the rope (10) is wound around the outer side of the output shaft of the driving motor (11).
6. The apparatus for painting wind turbine towers according to claim 5, wherein, The other side of the counterweight (8) is fixedly connected with spring telescopic rods (9), and the other ends of the two spring telescopic rods (9) are fixedly connected to the inner wall of the spray equipment base (2).