Die head lip cleaning device and coating equipment
By designing a die head lip cleaning device, utilizing a multi-degree-of-freedom structure of a movable fixed base and support arm, combined with automated drive components and a receiving mechanism, the problem of marking lines caused by die head lip blockage was solved, improving cleaning efficiency and production efficiency.
Patent Information
- Application Number
- CN202423048649.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-10
AI Technical Summary
In existing technologies, the scribing phenomenon caused by blockage of the mold head lip affects battery performance, and manual cleaning is inefficient and ineffective.
Design a mold lip cleaning device, including a movable fixed base, a support arm and a cleaning scraper. The support arm has at least two degrees of freedom, and the cleaning scraper is rotatably mounted on the end of the support arm. Combined with a slide rail and a drive component, it realizes automated cleaning and is equipped with a material receiving mechanism to collect the cleaning material.
It achieves efficient and stable lip cleaning, improves production efficiency, reduces manual intervention, and enhances the automation level of coating equipment.
Smart Images

Figure CN223587583U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to coating production technical field especially relates to a die lip cleaning device and coating equipment. BACKGROUND
[0002] In the process of battery production, coating process is mainly used to uniformly coat active material (such as positive and negative electrode material) on the current collector (such as copper foil, aluminum foil) of the battery to form an electrode layer. The commonly used coating machine at present is a slot die coater, and the principle of slot die coating is to pump a certain amount of fluid into a die that can uniformly spread the fluid, i.e. a slot die. In this process, the fluid is extruded and sprayed along the gap of the coating die under a certain pressure and flow rate, and is transferred to the substrate.
[0003] A common abnormality in the slot die coating process is the appearance of a line on the pole piece, which is caused by unfiltered particles or dry slurry accumulated in the die lip, which is stuck in the die lip along with the flow of coating slurry, causing the slurry at the stuck position to be unable to be normally discharged, thereby forming a line on the pole piece film surface. The line will affect the performance of the subsequent battery capacity, charge and discharge efficiency, etc.
[0004] In the prior art, for the case of material sticking at the die lip, a cleaning scraper is usually manually held and inserted into the die lip to clean and remove the accumulated material, which is time-consuming and labor-intensive, affects production efficiency, and the cleaning effect is also poor. INVENTION CONTENTS
[0005] The utility model aims at the above-mentioned technical problems, and provides a die lip cleaning device and coating equipment, which achieves efficient cleaning of the lip.
[0006] Therefore, the utility model provides a die lip cleaning device, which comprises:
[0007] A die body;
[0008] A fixed seat movably mounted on the die body in a first direction;
[0009] A support arm rotatably mounted on the fixed seat;
[0010] A cleaning scraper rotatably mounted on the end of the support arm;
[0011] The support arm has at least two degrees of freedom, so that the cleaning scraper can extend into the lip of the die body in a second direction.
[0012] Further comprising a moving assembly, which comprises:
[0013] A slide rail mounted on the die body;
[0014] The sliding seat is movably installed on the slide rail in a first direction;
[0015] The fixed seat is installed on the sliding seat.
[0016] Further, the moving assembly further comprises:
[0017] The driving member is installed on the die body and is used for controlling the sliding seat to move in the first direction X.
[0018] Further, the detection assembly is further included, which is in communication connection with the driving member and is used for detecting whether the scribing exists on the film surface of the pole piece.
[0019] Further, the driving member is any one of a pneumatic cylinder and an electric cylinder.
[0020] Further, the support arm at least comprises:
[0021] The first arm body is rotatably installed on the fixed seat;
[0022] The second arm body is rotatably connected with the first arm body;
[0023] The third arm body is rotatably connected with the second arm body;
[0024] The cleaning scraper is rotatably installed on the third arm body.
[0025] Further, the cleaning device further comprises:
[0026] The material receiving mechanism is used for collecting the material cleaned out from the lip of the die body.
[0027] Further, the material receiving mechanism comprises:
[0028] Two material collecting barrels are installed on two sides of the die body along the first direction.
[0029] Further, a visual window is arranged on the barrel wall of the material collecting barrel.
[0030] A coating device comprises the die lip cleaning device of any one of the above.
[0031] The die lip cleaning device has the following beneficial effects:
[0032] The movable fixed seat is arranged on the die body, the mechanical arm with at least two degrees of freedom is hingedly connected on the fixed seat, and the cleaning scraper is hingedly connected on the end of the mechanical arm, so that the cleaning scraper can freely extend into the lip and exit from the lip.
[0033] When the lip needs to be cleaned, the cleaning scraper is extended into the lip, and then the fixed seat is driven to move the cleaning scraper to scrape off the blocked material, convenient to use and stable in cleaning effect, effectively improving the cleaning efficiency and production efficiency; when the lip does not need to be cleaned, the cleaning scraper and the mechanical arm can be folded and stored, and the working of the coating die head is not affected, and the practicality is high. BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 is a structural schematic diagram of the utility model;
[0035] Figure 2 is a structural schematic diagram of another view of the utility model;
[0036] The marks in the figure represent:
[0037] 1, die body; 2, fixed seat; 3, support arm; 31, first arm body; 32, second arm body; 33, third arm body; 4, cleaning scraper; 5, slide rail; 6, slide seat; 7, material collecting barrel; X, first direction; Y, second direction. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present application will be clearly described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0039] In the description of the present application, it should be noted that the terms used herein are only for describing the specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For the convenience of description, the sizes of the parts shown in the drawings are not drawn in accordance with the actual proportional relationship. The technology, method and equipment known to those skilled in the art may not be discussed in detail, but should be regarded as part of the authorized description. In all examples shown and discussed here, any specific value should be interpreted as only an example, and not as a limitation. Therefore, other examples of exemplary embodiments can have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0040] Embodiment 1:
[0041] The present embodiment provides a die lip cleaning device, comprising:
[0042] Die body 1;
[0043] A fixed seat 2 is movably installed on the die body 1 along a first direction X;
[0044] A support arm 3 is rotatably installed on the fixed seat 2;
[0045] A cleaning scraper 4 is rotatably installed on the end of the support arm 3;
[0046] The support arm 3 has at least two degrees of freedom, so that the cleaning scraper 4 can extend into the lip of the die body 1 along a second direction Y.
[0047] Further, the support arm 3 at least includes:
[0048] A first arm body 31 is rotatably installed on the fixed seat 2;
[0049] A second arm body 32 is rotatably connected with the first arm body 31;
[0050] A third arm body 33 is rotatably connected with the second arm body 32;
[0051] The cleaning scraper 4 is rotatably installed on the third arm body 33.
[0052] In the technical solution, the fixed seat 2 can be movably connected with the die body 1 through a lead screw module or a sliding table module, or other linear moving modules. One end of the support arm 3 is hinged to the fixed seat 2, and the cleaning scraper 4 is hinged to the other end of the support arm 3. The support arm 3 is composed of at least three arm bodies, i.e., the first arm body 31, the second arm body 32, and the third arm body 33, which are sequentially hinged and connected to meet the two degrees of freedom of the support arm 3. The size of the cleaning scraper 4 can be disassembled and replaced according to the size of the lip.
[0053] When the lip of the die body 1 is blocked, the overall shape of the support arm 3 can be adjusted by manually rotating the first arm body 31, the second arm body 32, and the third arm body 33, so that the cleaning scraper 4 can extend into the lip along the second direction Y. Then, the fixed seat 2 can be moved along the first direction X on the die body 1 by driving equipment, so as to drive the cleaning scraper 4 to move and scrape off the material at the lip, thereby achieving cleaning of the lip. The cleaning effect is stable, and the cleaning efficiency is effectively improved, so that the production efficiency can also be significantly improved.
[0054] After cleaning is completed, the cleaning scraper 4 can be taken out of the lip by manually rotating the cleaning scraper 4, the first arm body 31, the second arm body 32, and the third arm body 33, and the cleaning scraper 4 and the support arm 3 can be folded and stored, so that the cleaning device does not affect the subsequent operation of the die body 1, and has high practicability.
[0055] Embodiment 2:
[0056] The embodiment provides a die lip cleaning device, in addition to comprising the technical scheme of the above embodiment, further has the following technical features.
[0057] Further comprising a moving assembly, the moving assembly comprising:
[0058] A slide rail 5 is installed on the die body 1;
[0059] A slide base 6 is movably installed on the slide rail 5 in the first direction X;
[0060] The fixed seat 2 is installed on the slide base 6.
[0061] Further, the moving assembly further comprises:
[0062] A driving member is installed on the die body 1, used to control the movement of the slide base 6 in the first direction X.
[0063] In the technical scheme, the slide base 6 and the slide rail 5 structure are arranged on the die body 1, and the fixed seat 2 is fixedly connected to the slide base 6, so that the movable connection between the fixed seat 2 and the die body 1 is realized. Through the structure design, the movement of the fixed seat 2 is guided, the movement stability of the fixed seat 2 is enhanced, the cleaning effect of the cleaning scraper 4 is more stable, and the cleaning efficiency is effectively improved.
[0064] The movement of the slide base 6 can be driven by the driving member or manually controlled. Preferably, the driving member is any one of a pneumatic cylinder and an electric cylinder. The driving member is used to automatically control the movement of the slide base 6 to drive the movement of the fixed seat 2, so that the cleaning operation of the cleaning scraper 4 is realized, and the cleaning efficiency is higher.
[0065] Further, a detection assembly is further included, the detection assembly is in communication connection with the driving member, and is used to detect whether there is a scratch on the pole piece film surface. The detection assembly can be a film surface CCD(charge coupled device). When the film surface CCD finds that there is a scratch on the pole piece film surface, a signal is output to the driving member, the driving member works to clean the die lip by the cleaning scraper 4, the labor monitoring investment is reduced, the automation level of the coating production is higher, and the production efficiency is effectively improved.
[0066] Embodiment 3:
[0067] The embodiment provides a die lip cleaning device, in addition to comprising the technical scheme of the above embodiment, further has the following technical features.
[0068] Further, the moving assembly further comprises:
[0069] The material receiving mechanism is used to collect the material cleaned out from the lip of the die body 1.
[0070] Further, the material receiving mechanism comprises:
[0071] Two material collecting barrels 7 are respectively arranged on both sides of the die body 1 along the first direction X.
[0072] In the technical solution, the cleaning scraper 4 scrapes off the material accumulated in the lip along with the movement of the fixed seat 2, and the scraped material is taken out of the lip along with the movement of the cleaning scraper 4 in the first direction X and then falls into the material collecting barrel 7 for collection, which facilitates the subsequent recycling of the material by the staff.
[0073] Further, the barrel wall of the material collecting barrel 7 is provided with a visual window. Through the structure design, the staff can check the material collecting condition in the material collecting barrel 7, which facilitates the recycling of the material in the material collecting barrel 7.
[0074] Embodiment 4:
[0075] The embodiment provides a coating device comprising the die lip cleaning device in any one of the above embodiments 1-3.
[0076] The embodiments of the present application are described above in combination with the drawings, and the embodiments and the features in the embodiments in the present application can be combined with each other without conflict, the present application is not limited to the above specific embodiments, the above specific embodiments are only illustrative but not restrictive, and the person skilled in the art can make many forms under the inspiration of the present application without departing from the scope of the present application and the protection scope of the claims, and all the forms belong to the protection scope of the present application.
Claims
1. A device for cleaning the lip of a mold head, characterized in that, include: Die body(1); A fixing seat (2) is movably mounted on the mold body (1) along a first direction (X); Support arm (3), which is rotatably mounted on fixed base (2); A cleaning scraper (4) is rotatably mounted on the end of a support arm (3); The support arm (3) has at least two degrees of freedom, which allows the cleaning scraper (4) to extend into the lip of the mold body (1) along the second direction (Y).
2. The mold head lip cleaning device according to claim 1, characterized in that, It also includes a moving component, which includes: The slide rail (5) is mounted on the mold head body (1); A slide (6) is mounted on a slide rail (5) in a first direction (X); The fixed seat (2) is mounted on the slide (6).
3. The mold head lip cleaning device according to claim 2, characterized in that, The moving component also includes: A drive unit is mounted on the mold head body (1) and is used to control the slide (6) to move along the first direction (X).
4. The mold head lip cleaning device according to claim 3, characterized in that, It also includes a detection component, which is communicatively connected to the drive unit and is used to detect whether there are scratches on the electrode film surface.
5. The mold head lip cleaning device according to claim 3, characterized in that, The driving component can be either a pneumatic cylinder or an electric cylinder.
6. The mold head lip cleaning device according to claim 1, characterized in that, The support arm (3) includes at least: The first arm (31) is rotatably mounted on the fixed base (2); The second arm (32) is rotatably connected to the first arm (31); The third arm (33) is rotatably connected to the second arm (32); The cleaning scraper (4) is rotatably mounted on the third arm (33).
7. The mold head lip cleaning device according to claim 1, characterized in that, Also includes: A receiving mechanism is used to collect the material that has been cleared from the lip of the die head body (1).
8. The mold head lip cleaning device according to claim 7, characterized in that, The receiving mechanism includes: Two material collection bins (7) are respectively installed on both sides of the die head body (1) along the first direction (X).
9. The mold head lip cleaning device according to claim 8, characterized in that, The collection bucket (7) has a visualization window on its wall.
10. A coating apparatus, characterized in that, The device includes the mold head lip cleaning device as described in any one of claims 1-9.