Device for machining special-shaped stainless steel insulating surface

Abstract

The utility model discloses a device for processing a special-shaped stainless steel insulating surface in the technical field of machining, and aims to solve the problems of pollution, waste and the like caused by slurry spraying in the prior art. The device comprises a machine table, a lifting mechanism is arranged on the machine table, a rotating mechanism is installed at the output end of the lifting mechanism, the output end of the rotating mechanism faces downwards and is used for installing a special-shaped machined part, a charging barrel is arranged on the machine table, and the lifting mechanism is used for driving the special-shaped machined part installed on the rotating mechanism to be immersed in slurry in the charging barrel. The stainless steel surface is subjected to insulation treatment in a new mode, waste of insulation layer slurry and influence on environment and personal safety are avoided through soaking and material throwing actions, and the stainless steel surface insulation device has excellent application prospects.

Description

TECHNICAL FIELD

[0001] The utility model relates to a device for processing the surface of special-shaped stainless steel insulation, and belongs to the technical field of mechanical parts processing. BACKGROUND

[0002] The existing special-shaped stainless steel insulation processing is all carried out by spraying processing using special equipment customized according to the slurry, through the rotation of the stainless steel part and the movement and rotation of the spraying nozzle and the use of slurry with appropriate viscosity for surface insulation processing. There are several problems in this processing process: first, material waste; second, a large amount of atomized gas is generated during the spraying process, which affects the health of the operators; third, a large amount of water is needed to absorb and treat the atomized slurry, and the atomized slurry is scattered in the surrounding environment, which has a bad influence on the environment. SUMMARY

[0003] The utility model aims at overcoming the defects in the prior art, providing a device for processing the surface of special-shaped stainless steel insulation, which insulates the surface of stainless steel in a new way, avoids the waste of insulation layer slurry and the influence on the environment and personal safety, and has excellent use prospect.

[0004] To achieve the above-mentioned purpose, the utility model is adopted with the following technical scheme:

[0005] The utility model provides a device for processing the surface of special-shaped stainless steel insulation, which comprises a machine table, a lifting mechanism is arranged on the machine table, a rotating mechanism is installed on the output end of the lifting mechanism, the output end of the rotating mechanism faces downward and is used for installing special-shaped workpieces, a material cylinder is arranged on the machine table, and the lifting mechanism is used for driving the special-shaped workpieces installed on the rotating mechanism to be immersed in the slurry in the material cylinder.

[0006] Specifically, the output end of the rotating mechanism is connected with a first mounting plate, a second mounting plate is assembled on the first mounting plate, and the special-shaped workpieces are fixedly arranged on the second mounting plate.

[0007] Specifically, the first mounting plate comprises a first mounting disc, a plurality of protrusions are arranged in a circumferential array on the first mounting disc, a side surface of each protrusion is provided with a plug-in interface, the second mounting plate comprises a second mounting disc, a plurality of connecting ribs corresponding in number to the protrusions are distributed in a circumferential array on the second mounting disc, each connecting rib is provided with a plug-in plate capable of being plugged into the plug-in interface, and each plug-in plate is provided with an elastic layer used for closely contacting the inner wall of the plug-in interface.

[0008] Specifically, the second mounting plate further comprises a plurality of mounting strips mounted on the side of the second mounting disc away from the connecting ribs, and a plurality of mounting holes are arranged on each mounting strip.

[0009] Specifically, the second mounting disc is provided with not less than two assembly holes adjacent to each other.

[0010] Specifically, the machine table is provided with a first horizontal movement module for driving the rotating mechanism to move along a first horizontal direction and a second horizontal movement module for driving the rotating mechanism to move along a second horizontal direction, the first horizontal direction being perpendicular to the second horizontal direction.

[0011] Specifically, the processing device further comprises a splash guard, the splash guard being used for shielding the side surface of the profiled workpiece when the rotating mechanism rotates at high speed, and a working position of the splash guard being located directly above the barrel.

[0012] Specifically, the splash guard comprises two half-ring plates which can move away from or close to each other, and the two half-ring plates can be spliced with each other to form a splash guard in the shape of a hollow cylinder, and the machine table is provided with a driving module for driving the half-ring plates to move.

[0013] Specifically, the driving module comprises a mounting frame provided on the machine table, a screw rod being rotatably provided on the mounting frame, two groups of thread grooves having opposite rotation directions being provided on the screw rod, nuts being threadedly connected to the two groups of thread grooves, a guide rail being parallel to the screw rod in a straight direction and a sliding block being slidingly provided on the guide rail being provided on the machine table, the nuts being fixedly connected to the sliding block, a driving device being provided on one side of the mounting frame for driving the screw rod to rotate, and the two half-ring plates being fixedly provided on the corresponding nuts, respectively.

[0014] Specifically, a sink is formed on an upper surface of the machine table, the barrel is arranged in the sink, and a jacking mechanism is arranged below the machine table, the jacking mechanism being used for jacking up and lowering down the barrel.

[0015] Compared with the prior art, the processing device provided by the present application has the following beneficial effects:

[0016] The barrel is provided, the surface of the stainless steel is coated with an insulation layer in a manner that the stainless steel part is fixed and then immersed, the product is lifted after coating to quickly spin dry the slurry, thereby quickly realizing the processing of the insulation layer, and compared with the traditional spraying method, the working method has no atomized particles in the environment, the health of the operating personnel in the environment can be ensured to a certain extent, the material is not easy to waste, and has excellent application prospect. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the processing device provided by the embodiment of the present application;

[0018] Figure 2 is another schematic diagram of the structure of the processing device provided by the embodiment of the present application;

[0019] Figure 3 is a side view of the processing device provided by the embodiment of the present application;

[0020] Figure 4 is the A-A direction sectional view of the processing device provided by the embodiment of the present application; Figure 3

[0021] Figure 5 is the structural schematic view of the first mounting plate provided by the embodiment of the present application;

[0022] Figure 6 is the front structural schematic view of the second mounting plate provided by the embodiment of the present application;

[0023] Figure 7 is the back structural schematic view of the second mounting plate provided by the embodiment of the present application;

[0024] Reference signs: 1, machine table;2, lifting mechanism;3, rotating mechanism;4, first mounting plate;401, first mounting disc;402, protruding block;5, second mounting plate;501, second mounting disc;502, connecting rib;503, plug-in plate;504, elastic layer;505, mounting strip;506, assembly hole;6, barrel;7, first horizontal movement module;8, second horizontal movement module;9, splash guard;10, mounting frame;11, guide rail;12, sliding block;13, screw;14, nut;15, driving device;16, jacking mechanism. DETAILED DESCRIPTION

[0025] The present application will be further described below in conjunction with the drawings. The following embodiments are only used to more clearly illustrate the technical scheme of the present application, and cannot be used to limit the protection scope of the present application.

[0026] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and therefore cannot be understood as indicating or implying that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only used for description purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more features. In the description of the present application, unless otherwise specified, the meaning of "multiple" is two or more. ​

[0027] In the description of the utility model, it is to be explained that, unless there is definite stipulation and limitation, the term "mount", "link", "connect" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can be indirectly connected through intermediate medium, can be the intercommunication of two elements. For ordinary skilled in the art, the above-mentioned term can be understood by concrete case the specific meaning in the utility model. Embodiment

[0028] The device for processing the special-shaped stainless steel insulation surface provided by the embodiment of the utility model carries out insulation treatment to the stainless steel surface through a new way, avoids the waste of insulation layer slurry and the influence on the environment and personal safety by using soaking and material throwing actions, has excellent use prospect, in order to realize the structure and function of the device, here the device includes machine table 1, specifically, as shown in Figure 1 The output end of the rotating mechanism 3 faces downward and is used for installing the special-shaped workpiece, in order to realize the processing of the insulation surface, here a material cylinder 6 is also arranged on the machine table 1, the material cylinder 6 is used for configuring the prepared insulation slurry, starting from the viscosity of the slurry, the viscosity value is controlled in the appropriate range, the lifting mechanism 2 is used for driving the special-shaped workpiece installed on the rotating mechanism 3 to be immersed in the slurry in the material cylinder 6, through the arrangement of the above-mentioned mechanism, the special-shaped stainless steel part is immersed in the slurry with the appropriate viscosity by using simple tooling, the time is set; then the stainless steel part is taken out and placed in a clean space for 15 seconds, and then the slurry accumulated after the stainless steel part is placed is thrown away by the high-speed rotating mechanism, in order to realize the rapid adhesion and drying of the insulation layer, finally the stainless steel part is placed flat on the customized placing rack for surface drying (150 DEG C for 20 minutes), and then the final sintering treatment (850 DEG C for 45 minutes) is carried out; according to the requirement of insulation performance, the processing may need to be carried out for the second time, such as cold-state voltage resistance: > DC1500V, test for 5 seconds, leakage current: ≤0.1mA. By adopting this processing mode, the amount of sprayed slurry is reduced by at least 60% or more, there is no atomization gas, the influence on the health of the operator is reduced, the processing process does not need to use water to absorb the atomization gas, the insulation requirement of low voltage resistance, under normal circumstances, the coating processing can be completed once, and the processing time can be reduced.

[0029] The utility model discloses an apparatus for processing the surface of special-shaped stainless steel insulation, considering in order to facilitate the installation of special-shaped stainless steel processing spare, can have first mounting plate 4 on the output end connection of rotating mechanism 3, and assemble second mounting plate 5 on first mounting plate 4, when installing special-shaped stainless steel processing spare, first through the special-shaped processing spare fixed setting on second mounting plate 5, then assemble second mounting plate 5 on first mounting plate 4 can. Figures 5-7 As shown, the first mounting plate 4 includes a first mounting disc 401, a plurality of protrusions 402 are arranged in a circular array on the first mounting disc 401, and each protrusion 402 has a plug-in interface on its side. The second mounting plate 5 includes a second mounting disc 501, a plurality of connecting ribs 502 corresponding to the number of protrusions 402 are arranged in a circular array on the second mounting disc 501, and each connecting rib 502 has a plug-in plate 503 that can be plugged into the plug-in interface. The second mounting plate 5 can be quickly and simply installed by abutting and then sliding the plug-in plate 503. However, it is necessary to ensure that the rotating direction does not reverse the second mounting plate 5 when the rotating mechanism 3 is rotating at high speed. To ensure the tightness of the assembly, an elastic layer 504 can be provided on each plug-in plate 503 to tightly contact the inner wall of the plug-in interface. To facilitate the assembly of the special-shaped stainless steel part, the second mounting plate 5 can also include a plurality of mounting strips 505 mounted on the side of the second mounting disc 501 away from the connecting ribs 502. Each mounting strip 505 has a plurality of mounting holes. The mounting holes can lock and position the bolts at different positions, thereby clamping or fixing the special-shaped stainless steel part on the corresponding mounting strip 505. The mounting strip 505 can also provide a certain slurry level height deviation. Even if the mounting strip 505 is partially submerged in the slurry, it will not affect the assembly of the upper second mounting disc 501. To facilitate the disassembly of the second mounting disc 501 from the first mounting disc 401, at least two adjacent assembly holes 506 can be provided on the second mounting disc 501. A mechanism such as a wrench can be inserted into the assembly holes 506 and rotated to provide an effective force point for assembly.

[0030] The device for processing the special-shaped stainless steel insulation surface provided by the embodiment of the utility model, in order to facilitate manual work on the side of the machine table 1, the first horizontal moving module 7 for driving the rotating mechanism 3 to move along the first horizontal direction and the second horizontal moving module 8 for driving the rotating mechanism 3 to move along the second horizontal direction can be arranged on the machine table 1, at this time, the first horizontal moving module 7 and the second horizontal moving module 8 can also move the rotating mechanism 3 to the specified working position according to the actual product position requirement, the first horizontal direction and the second horizontal direction can be perpendicular, the position of movement can be simply estimated in the XY direction, each moving module can be composed of the corresponding servo motor and the corresponding accurate transmission mechanism, and the specific limitation is not made here.

[0031] The device for processing the special-shaped stainless steel insulation surface provided by the embodiment of the utility model, in order to avoid that the slurry splashes everywhere above the material cylinder 6 in the process of being thrown clean, affecting the operation of the equipment, the device can also include the splash-proof cover 9, specifically, the splash-proof cover 9 is used for shielding the side (the circumferential position) of the special-shaped workpiece when the rotating mechanism 3 rotates at high speed, when the rotating mechanism 3 rotates at high speed and throws the slurry, the thrown slurry can fall on the inner wall of the splash-proof cover 9 and vertically drop downwards, therefore, preferably, the working position of the splash-proof cover 9 can be located directly above the material cylinder 6, so as to collect the splashed slurry into the material cylinder 6, in order to guarantee the performance of the slurry, the corresponding heat preservation mechanism can also be arranged around the material cylinder 6.

[0032] The device for processing the special-shaped stainless steel insulation surface provided by the embodiment of the utility model, specifically provides the structure of the splash-proof cover 9, specifically, the splash-proof cover 9 can include two half ring plates which can move away from or close to each other, and the two half ring plates can be spliced to form the splash-proof cover 9 in the hollow cylindrical shape, in this setting mode, the lifting mechanism 2 does not need to move a large position again, after the special-shaped stainless steel workpiece moves to the processing position, the splash-proof cover 9 is spliced and formed, after the material throwing is finished, the splash-proof cover 9 opens and releases the avoiding position, in the case that the material cylinder 6 is full, the processing and the workpiece conveying can be carried out without moving a large height position, which is beneficial to improving the work efficiency (the material cylinder 6 can be full, the replacement frequency is reduced, the lifting mechanism 2 moves in a smaller height position, and the speed is faster), at this time, the driving module for driving the corresponding half ring plate to move can be arranged on the machine table 1.

[0033] The device for processing the special-shaped stainless steel insulation surface provided by the embodiment of the utility model, specifically provides the structure of the driving module, specifically, the driving module includes the mounting frame 10 arranged on the machine table 1, the screw rod 13 is rotationally arranged on the mounting frame 10, the screw rod 13 is provided with two groups of screw grooves with opposite rotation directions, and the nuts 14 are threadedly connected on the two groups of screw grooves, like Figure 2As shown, the machine table 1 is provided with a guide rail 11 parallel to the screw rod 13 in a straight line and a sliding block 12 slidingly arranged on the guide rail 11, the nut 14 is fixedly connected with the sliding block 12, and a driving device 15 for driving the screw rod 13 to rotate is arranged on one side of the mounting frame 10. Through the arrangement of the above mechanism, two corresponding half ring plates can be correspondingly mounted on the corresponding nuts 14, when the driving device 15 (such as a motor) drives the screw rod 13 to rotate, the two nuts 14 move relatively close or relatively far away, so that the two half ring plates can quickly close together or quickly avoid each other, the relative movement speed is more rapid, in order to improve the safety and the accuracy of the closing action, corresponding pressure sensors can be arranged at the corresponding half ring plate mounting positions, so as to avoid the damage of the structure caused by the relative movement trend after collision.

[0034] The device for processing the special-shaped stainless steel insulation surface provided by the embodiment of the utility model, in order to make full use of the space of the machine table 1, the sinking mouth can be opened on the upper surface of the machine table 1, the barrel 6 can be arranged in the sinking mouth, in order to facilitate the taking, replacing and other actions of the barrel 6, the jacking mechanism 16 can be arranged below the machine table 1, the jacking mechanism 16 is used for jacking up and lowering the barrel 6, after being lowered, the barrel 6 is clamped on the sinking mouth to be placed. In some other embodiments, the corresponding liquid feeding pipe can also be arranged to ensure the liquid level height (the corresponding liquid level sensor can be arranged) in the barrel 6, at this time, the action of feeding and replacing the barrel 6 is not needed.

[0035] The above is only the preferred embodiment of the utility model, and it should be pointed out that for ordinary skilled persons in the technical field, some improvements and deformations can be made without departing from the technical principles of the utility model, and these improvements and deformations should also be regarded as the protection range of the utility model.

Claims

1. An apparatus for processing a profiled stainless steel insulating surface, characterized by, Including machine table (1), the machine table (1) is equipped with lifting mechanism (2), the output end of lifting mechanism (2) is installed with rotating mechanism (3), the output end of rotating mechanism (3) is towards below and is used to install special-shaped workpiece, the machine table (1) is equipped with barrel (6), and the lifting mechanism (2) is used to drive the special-shaped workpiece installed on rotating mechanism (3) to immerse in the slurry in barrel (6).

2. A device for processing a profiled stainless steel insulating surface according to claim 1, characterized in that, The output end of rotating mechanism (3) is connected with first mounting plate (4), the first mounting plate (4) is assembled with second mounting plate (5), and the special-shaped workpiece is fixedly arranged on second mounting plate (5).

3. A device for processing a profiled stainless steel insulating surface according to claim 2, characterized in that, The first mounting plate (4) includes first mounting disc (401), a plurality of convex blocks (402) are arranged in a circumferential array on the first mounting disc (401), the side surface of each convex block (402) is provided with a plug-in interface, the second mounting plate (5) includes second mounting disc (501), a plurality of connecting ribs (502) corresponding in number to the convex blocks (402) are distributed in a circumferential array on the second mounting disc (501), each connecting rib (502) is provided with a plug-in plate (503) capable of being plugged into the plug-in interface, and each plug-in plate (503) is provided with an elastic layer (504) used for being in close contact with the inner wall of the plug-in interface.

4. A device for processing a profiled stainless steel insulating surface according to claim 3, characterized in that, The second mounting plate (5) further includes a plurality of mounting strips (505) mounted on the side of the second mounting disc (501) away from the connecting ribs (502), and each mounting strip (505) is provided with a plurality of mounting holes.

5. A device for processing a profiled stainless steel insulating surface according to claim 3, characterized in that, The second mounting disc (501) is provided with not less than two adjacent assembly holes (506).

6. A device for processing a profiled stainless steel insulating surface according to claim 1, characterized in that, The machine table (1) is provided with first horizontal movement module (7) for driving rotating mechanism (3) to move along the first horizontal direction and second horizontal movement module (8) for driving rotating mechanism (3) to move along the second horizontal direction, and the first horizontal direction and the second horizontal direction are perpendicular.

7. The device for processing a profiled stainless steel insulating surface according to claim 1, characterized in that, It further includes splash guard (9), the splash guard (9) is used to cover the side surface of the special-shaped workpiece when rotating mechanism (3) rotates at high speed, and the working position of the splash guard (9) is located directly above barrel (6).

8. A device for processing a profiled stainless steel insulating surface according to claim 7, characterized in that, The splash guard (9) includes two half-ring plates that can move away from or close to each other, and the two half-ring plates can be spliced to form a splash guard (9) in the shape of a hollow cylinder, and the machine table (1) is provided with a driving module for driving the half-ring plates to move.

9. A device for processing a profiled stainless steel insulating surface according to claim 8, characterized in that, The driving module comprises a mounting frame (10) arranged on a machine table (1), a screw rod (13) is rotatably arranged on the mounting frame (10), two groups of thread grooves with opposite rotating directions are arranged on the screw rod (13), two nuts (14) are threadedly connected to the two groups of thread grooves respectively, a guide rail (11) parallel to the screw rod (13) is arranged on the machine table (1), and a sliding block (12) is slidingly arranged on the guide rail (11); the nut (14) is fixedly connected to the sliding block (12); a driving device (15) for driving the screw rod (13) to rotate is arranged on one side of the mounting frame (10); and two half ring plates are respectively fixedly arranged on the corresponding nuts (14).

10. A device for processing a profiled stainless steel insulating surface according to any one of claims 1-9, characterized in that, A sinking port is arranged on the upper surface of the machine table (1), the material cylinder (6) is arranged in the sinking port, and a jacking mechanism (16) is arranged below the machine table (1); the jacking mechanism (16) is used for jacking up and lowering down the material cylinder (6).

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