Full-automatic magnetic steel separator

Abstract

The utility model relates to the technical field of magnetic steel separators, and discloses a full-automatic magnetic steel separator which comprises a supporting table, the upper surface of the supporting table is fixedly connected with supports which are in bilateral symmetry, the upper surfaces of the supports are fixedly connected with a first fixing plate, and discharging holes which are in bilateral symmetry are formed in the first fixing plate. The upper surface of the first fixing plate is provided with material storage assemblies which are symmetrical left and right, the upper surface of the support is fixedly connected with a fixing shaft, and a material distribution assembly is installed below the first fixing plate. The material storage assembly comprises two fixing cylinders, and the upper surfaces of the fixing cylinders are fixedly connected with a feeding hopper. According to the utility model, the magnetic steels with different shapes are respectively put into the corresponding fixed cylinders and the telescopic rods through the feeding hoppers, and are classified and fixed according to the sizes and the shapes of the magnetic steels; and then the motor is started to drive the gear to be meshed with the tooth groove, the distribution disc is promoted to rotate, the distribution holes separate the single magnetic steel one by one, efficient operation is achieved, and the practicability of the machine is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of magnetic steel separator, especially full -automatic magnetic steel separator. BACKGROUND

[0002] Magnetic steel is a kind of permanent magnetic material, which is composed of iron, nickel, cobalt and other metal elements or their alloys, has high residual magnetism and coercive force, can maintain magnetism for a long time, and thus is widely used in many fields such as electric machines and loudspeakers to provide key magnetic field for stable operation of equipment. In industrial scenarios, full-automatic magnetic steel separator is indispensable. In terms of improving production efficiency and quality, it can accurately lock magnetic steel and quickly separate it from mixed materials, eliminating errors that may occur during manual sorting and laying a solid quality foundation for subsequent processes. It can also work continuously and efficiently process a large amount of materials to speed up the production process. Focusing on the production line with high automation degree, it can seamlessly integrate into it and adapt to complex production needs. With flexible adjustable parameters, it can handle separation tasks of different specifications of magnetic steel. More importantly, considering the potential impact of strong magnetic field of magnetic steel on human health and the safety hazards of mechanical operation, full-automatic magnetic steel separator operates automatically and in a closed manner, reducing the frequency of personnel exposure to magnetic field and avoiding mechanical injury to protect personnel safety.

[0003] In the use process of the traditional magnetic steel separator, the magnetic steel is usually attracted to the surface of the magnet or collected along the specific channel arranged around the magnet. Non-magnetic materials, not attracted by the magnetic field, continue to move along the original path under the action of gravity or other external forces (such as the flow power of the materials themselves), thereby realizing the separation of magnetic steel and non-magnetic materials. However, the traditional machine cannot achieve the effect of classifying and separating magnetic steel of different shapes in the use process, which causes great disturbance to subsequent classification work. Therefore, the full-automatic magnetic steel separator is proposed to solve the above problems. SUMMARY

[0004] To make up for the above shortcomings, the full-automatic magnetic steel separator is provided to improve the structure that lacks separation of magnetic steel of different shapes in the prior art, which may cause a decrease in work efficiency of separation work.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a full-automatic magnetic steel separator, comprising a support table, the support table upper surface is fixedly connected with left-right symmetrical supports, the support upper surface is fixedly connected with a fixed plate one, the fixed plate one interior is equipped with left-right symmetrical discharge holes, the fixed plate one upper surface is installed with left-right symmetrical storage assemblies, the support upper surface is fixedly connected with a fixed shaft, the fixed plate lower installation has a material distribution assembly;

[0006] The storage assembly comprises two fixed cylinders, the upper surface of the fixed cylinder is fixedly connected with an inlet hopper, the inner wall of the fixed cylinder is fixedly connected with an extension rod on one side, one end of the extension rod is fixedly connected with a contact plate, and the outer wall of the extension rod is sleeved with a spring one.

[0007] Further, the distribution assembly comprises a motor, the motor is arranged directly below the fixed plate one, the output end of the motor is fixedly connected with a gear, the lower surface of the fixed plate one is fixedly connected with a fixed shaft, the outer wall of the fixed shaft is rotatably connected with a distribution disc, a distribution hole is formed through the inside of the distribution disc, a plurality of tooth grooves are formed in the inside of the distribution disc, and the tooth grooves are engaged with the gear teeth.

[0008] Further, the upper surface of the fixed plate one is fixedly connected with a support rod, the upper surface of the support rod is fixedly connected with a V-shaped plate, the V-shaped plate is internally mounted with a left-right symmetrical discharging assembly, and the outer wall of the bracket is mounted with a conveying assembly.

[0009] Further, the discharging assembly comprises two hydraulic cylinders, the outer wall of the hydraulic cylinder is fixedly connected to the upper surface of the V-shaped plate, the output end of the hydraulic cylinder is fixedly connected with a fixed plate three through the inside of the V-shaped plate, the inside of the fixed plate three is slidably connected with a limiting rod, the lower surface of the limiting rod is fixedly connected with a pressing plate, and the outer wall of the limiting rod is slidably connected with a spring two.

[0010] Further, the conveying assembly comprises a fixed plate two, the outer wall of the fixed plate two is fixedly connected with a guide channel, and the guide channel is arranged directly below the discharging hole.

[0011] Further, the lower surface of the motor is fixedly connected to the upper surface of the fixed plate two, and the fixed plate two is used for supporting the motor.

[0012] Further, one of the fixed cylinders is circularly arranged, the other fixed cylinder is rectangularly arranged, and the two fixed cylinders are used for storing magnetic steels of different shapes.

[0013] Further, one end of the spring two is fixedly connected to the upper surface of the pressing plate, and the other end of the spring two is fixedly connected to the lower surface of the fixed plate three.

[0014] The utility model has the advantages of the following beneficial effects:

[0015] 1、in the utility model, through the different shape magnetic steel is put into different fixed cylinder through inlet hopper, at the time, further realizes the effect that the magnetic steel of different size and shape is fixed classified and placed through the extension rod and pushes the contact plate and extrudes the magnetic steel, at the time, further realizes the effect that single magnetic steel is separated and operated through the rotation of distribution disc after the gear and tooth groove are engaged by motor, and further improves the practicability of machine.

[0016] 2、The utility model discloses a fixed plate three is pushed down through the hydraulic cylinder, and then makes the pressing plate resist above the magnetic steel, and the magnetic steel automatic blanking is realized through the pressing plate that the hydraulic cylinder pushes down and makes the effect of automatic blanking separation magnetic steel, can slow down the pressure of pressing through spring no. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the three-dimensional structure schematic diagram of full -automatic magnetic steel separator that the utility model proposes;

[0018] Figure 2 It is the support rod partial structure schematic diagram of full -automatic magnetic steel separator that the utility model proposes;

[0019] Figure 3 It is Figure 2 The enlarged view of A in

[0020] Figure 4 It is the gear partial structure schematic diagram of full -automatic magnetic steel separator that the utility model proposes.

[0021] LEGEND:

[0022] 1, support table, 2, support, 3, fixed plate one, 4, blanking hole, 5, fixed cylinder, 6, feed hopper, 7, telescopic rod, 8, resist plate, 9, spring one, 10, motor, 11, gear, 12, fixed shaft, 13, distributing disc, 14, distributing hole, 15, gear slot, 16, fixed plate two, 17, guide channel, 18, support rod, 19, V-shaped plate, 20, hydraulic cylinder, 21, fixed plate three, 22, pressing plate, 23, limit rod, 24, spring two. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0024] Refer to Figure 1 - Figure 4The utility model provides an embodiment: Full -automatic magnetic steel separator, including support table 1, the upper surface fixedly connected with left and right symmetry support 2 of support table 1, the upper surface fixedly connected with fixed plate no. 3 of support 2, the inside of fixed plate no. 3 is equipped with left and right symmetry blanking hole 4, and the upper surface of fixed plate no. 3 is installed with left and right symmetry storage assembly, and the upper surface fixedly connected with fixed shaft 12 of support 2 is installed with the distribution subassembly of fixed plate no. 3 below,

[0025] Storage assembly includes two fixed cylinders 5, and the upper surface fixedly connected with feeding hopper 6 of fixed cylinder 5, and the inner wall one side fixedly connected with telescopic link 7 of fixed cylinder 5, and the one end fixedly connected with abutment plate 8 of telescopic link 7, and the outer wall of telescopic link 7 is equipped with spring no. 9; Distribution subassembly includes motor 10, and motor 10 sets up below fixed plate no. 3, and the output fixedly connected with gear 11 of motor 10, and the lower surface fixedly connected with fixed shaft 12 of fixed plate no. 3, and the outer wall rotationally connected with distribution disc 13 of fixed shaft 12, and the inside of distribution disc 13 is equipped with distribution hole 14, and the inside of distribution disc 13 is equipped with multiple tooth slot 15, and tooth slot 15 and gear 11 tooth end are engaged;

[0026] Specifically, the support table 1 is the basic load-bearing part of the whole device, providing stable support for the upper components, ensuring that the equipment does not shake or shift during operation, maintaining the stability of the work. The left and right symmetrical supports 2 fixedly connected to the upper surface of the support table 1 play a key role in supporting the fixed plate one 3, giving it the appropriate height and stable placement space, which is beneficial to the subsequent operation processes. The fixed plate one 3 is not only a structural connecting piece, but also a left and right symmetrical feeding hole 4, which is a precise discharge channel for magnetic steel or materials after processing, controlling the flow of materials. The left and right symmetrical storage assemblies are installed on the upper surface of the fixed plate one 3. The fixed cylinder 5 in the storage assembly is used to temporarily store the materials to be separated, reserving resources for subsequent stable and continuous material distribution work. The feeding hopper 6 fixedly connected to the upper surface of the fixed cylinder 5 is the entrance of the fixed cylinder 5, which facilitates the operator to put in magnetic steel and related mixed materials. The telescopic rod 7 fixedly connected to the inner wall of the fixed cylinder 5 is matched with the spring one 9 and the contact plate 8 fixed at one end to form an elastic buffer structure. When a large amount of material quickly flows into the fixed cylinder 5, the contact plate 8 retreats and buffers under the synergistic action of the spring one 9 and the telescopic rod 7, preventing the equipment from being damaged by material impact. It can also always gather the materials in the appropriate area to avoid scattering. The fixed shaft 12 fixedly connected to the upper surface of the support 2 provides rotational support for the distribution disc 13, ensuring that the distribution disc 13 rotates stably around the shaft. The distribution assembly installed below the fixed plate one 3 is the core unit of material distribution. The motor 10 in the distribution assembly serves as a power source and outputs power after being started, driving the gear 11 to rotate. The gear 11 is engaged with the toothed groove 15 in the distribution disc 13, which precisely and stably drives the distribution disc 13 to rotate. The distribution hole 14 is through in the distribution disc 13. With the rotation of the distribution disc 13, when the distribution hole 14 is aligned with the feeding hole 4 on the fixed plate one 3, the material can be orderly dropped, realizing precise distribution and laying the foundation for the subsequent separation process of magnetic steel.

[0027] Referring to Figure 1 - Figure 4The upper surface of the fixed plate one 3 is fixedly connected with a support rod 18, the upper surface of the support rod 18 is fixedly connected with a V-shaped plate 19, the V-shaped plate 19 is internally provided with left-right symmetrical blanking assemblies, and the outer wall of the support frame 2 is provided with a conveying assembly; the blanking assembly comprises two hydraulic cylinders 20, the outer wall of the hydraulic cylinder 20 is fixedly connected to the upper surface of the V-shaped plate 19, the output end of the hydraulic cylinder 20 penetrates through the inside of the V-shaped plate 19 and is fixedly connected with a fixed plate three 21, the inside of the fixed plate three 21 is slidably connected with a limiting rod 23, the lower surface of the limiting rod 23 is fixedly connected with a pressing plate 22, and the outer wall of the limiting rod 23 is slidably connected with a spring two 24; the conveying assembly comprises a fixed plate two 16, the outer wall of the fixed plate two 16 is fixedly connected with a guide channel 17, and the guide channel 17 is arranged directly below the blanking hole 4; the lower surface of the motor 10 is fixedly connected to the upper surface of the fixed plate two 16, and the fixed plate two 16 is used for supporting and fixing the motor 10; one fixed cylinder 5 is circular in shape, and the other fixed cylinder 5 is rectangular in shape, and the two fixed cylinders 5 are used for storing magnetic steels of different shapes; one end of the spring two 24 is fixedly connected to the upper surface of the pressing plate 22, and the other end of the spring two 24 is fixedly connected to the lower surface of the fixed plate three 21;

[0028] Specifically, the support rod 18 fixedly connected to the upper surface of the fixed plate 3 plays a key role in stable support, providing a solid fulcrum for the V-shaped plate 19 above, ensuring that the V-shaped plate 19 can be stably at the appropriate height and position, facilitating the orderly development of subsequent blanking operations. The V-shaped plate 19 has symmetrically installed blanking assemblies inside. The hydraulic cylinder 20 in the blanking assembly is a key source of driving power. It is fixed to the upper surface of the V-shaped plate 19 and can accurately output power after being energized. The output end of the hydraulic cylinder 20 penetrates the fixed plate three 21 fixedly connected inside the V-shaped plate 19 and synchronously rises and falls with the hydraulic cylinder 20, driving the lower components to work cooperatively. The fixed plate three 21 has a limiting rod 23 slidingly connected inside, which defines a unique movement path for the pressing plate 22, allowing it to move smoothly only in the vertical direction along the limiting rod 23, avoiding deviation and shaking during pressing. The pressing plate 22 fixed to the lower surface of the limiting rod 23 can directly contact the material. Under the drive of the hydraulic cylinder 20, it accurately and powerfully presses the material, facilitating its smooth falling. The spring two 24 slidingly connected to the outer wall of the limiting rod 23, in combination with the fixed mode at both ends, forms an elastic buffer structure. When the pressing plate 22 is pressed under stress, the spring two 24 shrinks in time, buffering the pressing impact and preventing the material from being damaged due to excessive stress. When the pressure is removed, the spring two 24 assists the pressing plate 22 to quickly return to its original position by its own elastic force, preparing for the next round of operation. The transmission assembly installed on the outer wall of the bracket 2 is a key link in the material transfer. The fixed plate two 16 in the transmission assembly is not only a structural connecting piece, but also has a guide channel 17 fixedly connected to its outer wall, which is accurately set below the blanking hole 4 and can efficiently receive the material falling from the blanking hole 4, building a smooth channel for the material to flow to the next process. The motor 10 is fixedly connected to the upper surface of the fixed plate two 16, which provides stable support for the motor 10 and ensures smooth operation of the motor 10, providing power guarantee for the continuous operation of the entire device. One fixed cylinder 5 is specially designed as a circle, and the other is designed as a rectangle, fully considering the storage characteristics of different shaped magnetic steels to meet the diversified material storage needs, facilitating classified storage and accurate use, and improving the adaptability of the equipment to different magnetic steels.

[0029] Working principle: when the machine is needed to use the magnetic steel separation, first put the different shape of magnetic steel into the different fixed cylinder 5 inside, at this time through the cooperation of telescopic rod 7 and spring 1 9, and then realize the effect of extruding resistance plate 8 to squeeze the magnetic steel fixed limit, at this time through the start of hydraulic cylinder 20, through the hydraulic cylinder 20 drive press plate 22 resistance in the magnetic steel above, at this time through the spring 2 4 slow down the pressure while driving the magnetic steel automatic drop effect, at this time through the start of motor 10, at this time through the motor 10 drive gear 11 and the tooth slot 15 inside the distribution hole 14 meshing, at this time through the rotation of gear 11, and then drive the distribution disc 13 rotation effect, at this time through the rotation of distribution disc 13, and then realize the effect of driving distribution hole 14 will single magnetic steel separation operation, at this time when the magnetic steel complete separation operation, fall in the guide channel 17 inside, at this time through the staff will separate the magnetic steel for taking, and then realize the effect of automatic separation of magnetic steel.

[0030] Finally, it should be noted that: the above only for the preferred embodiments of the present application have, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for the person skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.

Claims

1. A fully automatic magnetic steel separator comprising a support table (1), characterized in that: The upper surface of the support table (1) is fixedly connected with left-right symmetrical supports (2), the upper surface of the support (2) is fixedly connected with a fixed plate one (3), the inside of the fixed plate one (3) is provided with left-right symmetrical blanking holes (4), the upper surface of the fixed plate one (3) is provided with left-right symmetrical storage assemblies, the upper surface of the support (2) is fixedly connected with a fixed shaft (12), and the lower side of the fixed plate one (3) is provided with a distribution assembly; The storage assembly comprises two fixed cylinders (5), the upper surface of the fixed cylinder (5) is fixedly connected with a feeding hopper (6), one side of the inner wall of the fixed cylinder (5) is fixedly connected with a telescopic rod (7), one end of the telescopic rod (7) is fixedly connected with a contact plate (8), and the outer wall of the telescopic rod (7) is sleeved with a spring one (9).

2. The fully automatic magnetic steel separator according to claim 1, characterized in that: The distribution assembly comprises a motor (10), the motor (10) is arranged directly below the fixed plate one (3), the output end of the motor (10) is fixedly connected with a gear (11), the lower surface of the fixed plate one (3) is fixedly connected with a fixed shaft (12), the outer wall of the fixed shaft (12) is rotatably connected with a distribution disc (13), the inside of the distribution disc (13) is provided with a distribution hole (14), and the inside of the distribution disc (13) is provided with a plurality of gear grooves (15).

3. The fully automatic magnetic steel separator according to claim 2, characterized in that: The upper surface of the fixed plate one (3) is fixedly connected with a support rod (18), the upper surface of the support rod (18) is fixedly connected with a V-shaped plate (19), the inside of the V-shaped plate (19) is provided with left-right symmetrical blanking assemblies, and the outer wall of the support (2) is provided with a conveying assembly.

4. The fully automatic magnetic steel separator according to claim 3, characterized in that: The blanking assembly comprises two hydraulic cylinders (20), the outer wall of the hydraulic cylinder (20) is fixedly connected to the upper surface of the V-shaped plate (19), the output end of the hydraulic cylinder (20) penetrates the inside of the V-shaped plate (19) and is fixedly connected with a fixed plate three (21), the inside of the fixed plate three (21) is slidably connected with a limiting rod (23), the lower surface of the limiting rod (23) is fixedly connected with a pressing plate (22), and the outer wall of the limiting rod (23) is slidably connected with a spring two (24).

5. The fully automatic magnetic steel separator according to claim 4, characterized in that: The conveying assembly comprises a fixed plate two (16), the outer wall of the fixed plate two (16) is fixedly connected with a guide channel (17), and the guide channel (17) is arranged directly below the blanking hole (4).

6. The fully automatic magnetic steel separator according to claim 5, characterized in that: The lower surface of the motor (10) is fixedly connected to the upper surface of the fixed plate two (16), and the fixed plate two (16) is used for supporting the motor (10).

7. The fully automatic magnetic steel separator according to claim 1, characterized in that: One of the fixed cylinders (5) is circular, and the other fixed cylinder (5) is rectangular, and the two fixed cylinders (5) are used for storing magnetic steels of different shapes.

8. The fully automatic magnetic steel separator according to claim 4, characterized in that: One end of the spring two (24) is fixedly connected to the upper surface of the pressing plate (22), and the other end of the spring two (24) is fixedly connected to the lower surface of the fixed plate three (21).

Images