Casting cleaning device and casting production line
By employing an upper and lower rotating spray assembly and a roller conveyor in the casting cleaning device, comprehensive cleaning of the upper and lower surfaces of the casting is achieved, solving the problems of excessive or insufficient cleaning fluid consumption and poor effect in the existing technology due to the large number of nozzles, thus achieving the goal of saving cleaning fluid.
Patent Information
- Application Number
- CN202422997850.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing casting spray cleaning devices consume a lot of cleaning fluid when there are many nozzles, and the cleaning effect is poor when there are few nozzles, making it difficult to ensure efficient cleaning while saving cleaning fluid.
A casting cleaning device is designed, which adopts an upper and lower rotating spray assembly and a roller conveyor. The nozzles are set facing each other. The rotating spray assembly rotates on a horizontal plane, driving the nozzles to clean the upper and lower surfaces of the casting synchronously, eliminating dead corners and improving the cleaning effect.
With a limited number of nozzles, comprehensive cleaning of the upper and lower surfaces of the casting was achieved, saving cleaning fluid and improving cleaning effect.
Smart Images

Figure CN223587839U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting production technology, and more specifically, to a casting cleaning device and a casting production line. Background Technology
[0002] Castings, as an important industrial product, are widely used in various fields. However, during the production process, especially after casting, cooling, and grinding, impurities such as oil, residual sand, and oxides often adhere to the surface and internal cavities of castings. These impurities not only affect the appearance quality of the castings but can also seriously impact their performance and service life. Therefore, thorough cleaning of castings has become an indispensable part of the casting production process.
[0003] For some castings without internal cavities, it is often only necessary to clean the surface of the casting. Spray cleaning is usually used. However, most existing spray cleaning devices have certain defects. If a large number of nozzles are arranged, the spray cleaning effect is better, but it consumes more cleaning fluid. If a small number of nozzles are arranged, the cleaning fluid is saved, but the spray cleaning effect is reduced. Summary of the Invention
[0004] To at least partially solve the above problems, in a first aspect, this utility model provides a casting cleaning device, including a housing, two rotary spray assemblies, and a roller conveyor. The rotary spray assembly includes a rotary tube and multiple nozzles, with the multiple nozzles connected to the rotary tube. The two rotary spray assemblies are arranged one above the other inside the housing, and the nozzle outlets on the two rotary tubes are arranged facing each other. The roller conveyor is located between the two rotary spray assemblies. When liquid is sprayed from the outlet of the nozzle, the corresponding rotary tube rotates on a horizontal plane.
[0005] Optionally, the rotating tube includes a horizontal tube and a vertical tube, the horizontal tube and the vertical tube being in communication.
[0006] The nozzle is connected to the horizontal pipe body, and the rotating spray assembly also includes a base assembly, which includes a fixed seat, and the vertical pipe body is rotatably connected to the fixed seat.
[0007] Optionally, the nozzle outlet is inclined to the axis of the horizontal tube.
[0008] Optionally, the nozzle is detachably connected to the horizontal tube body.
[0009] Optionally, the rotating spraying assembly further comprises a water delivery pipe, the fixed seat is provided with a second water inlet hole, the fixed seat is provided as a hollow structure, the water delivery pipe is in communication with the second water inlet hole, the vertical pipe body is provided with a first water inlet hole, the base assembly further comprises a bearing, an inner ring of the bearing is sleeved on an outer circumferential surface of the vertical pipe body, and an outer ring of the bearing is connected to the fixed seat.
[0010] Optionally, the casting cleaning device further comprises a support plate, the support plate is connected to an inner wall of the shell, and the support plate is provided with a water leakage hole, the fixed seat of the rotating spraying assembly located above is connected to an inner top wall of the shell, and the fixed seat of the rotating spraying assembly located below is connected to an upper surface of the support plate.
[0011] Optionally, two sides of the shell are respectively provided with an inlet and an outlet, and two ends of the roller conveyor are respectively connected to bottom surfaces of the inlet and the outlet.
[0012] In the second aspect, the embodiment further provides a casting production line comprising the casting cleaning device as described above.
[0013] Compared with the prior art, the casting cleaning device has the following beneficial effects:
[0014] By placing the casting to be cleaned on the roller conveyor, the casting to be cleaned is conveyed between the two rotating spraying assemblies, the nozzles on the upper and lower rotating pipes are oppositely arranged, so that the upper surface and the lower surface of the casting can be synchronously sprayed and cleaned, at the same time, when the nozzles spray the cleaning liquid, the rotating pipes can also rotate in the horizontal plane, so as to drive the nozzles to rotate and spray the cleaning liquid to each position on the upper surface and the lower surface of the casting, eliminate the dead angle of spraying, improve the cleaning effect of the casting, and ensure the cleaning effect under the premise of limited number of nozzles, so as to save the cleaning liquid. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 FIG. 1 is a structural schematic view of a casting cleaning device embodiment of the utility model;
[0016] Figure 2 FIG. 2 is a structural schematic view of a rotating spraying assembly in the casting cleaning device embodiment of the utility model.
[0017] Marked with a legend: 1, shell; 11, inlet; 12, outlet; 2, rotating spraying assembly; 21, rotating pipe; 211, horizontal pipe body; 212, vertical pipe body; 2121, first water inlet hole; 22, nozzle; 23, water delivery pipe; 24, base assembly; 241, fixed seat; 242, second water inlet hole; 243, bearing; 3, roller conveyor; 4, support plate; 41, water leakage hole. DETAILED DESCRIPTION
[0018] In order to make the above objectives, characteristics and advantages of the present application more apparent, concrete embodiments of the present application will be described in detail below with reference to the drawings.
[0019] In the description of the present application, it should be noted that unless explicitly defined or limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0020] In the description of the present application, the description of the terms "embodiment", "one embodiment", "some embodiments", "exemplarily" and "one embodiment" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or embodiment are included in at least one embodiment or embodiment of the present application. In the present application, the illustrative description of the above terms does not necessarily mean the same embodiment or embodiment. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or embodiments in a suitable manner.
[0021] The terms "first", "second", etc. are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features.
[0022] In the drawings, the Z-axis represents the vertical direction, that is, the up-down position, and the positive direction of the Z-axis represents up, and the negative direction of the Z-axis represents down; the X-axis represents the horizontal direction, that is, the left-right position, and the positive direction of the X-axis represents left, and the negative direction of the X-axis represents right. It should be noted that the above-mentioned meanings of the Z-axis and the X-axis are only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the devices or elements indicated must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application.
[0023] As Figure 1As shown, this utility model embodiment provides a casting cleaning device, including a housing 1, two rotating spray assemblies 2 and a roller conveyor 3. The rotating spray assembly 2 includes a rotating pipe 21 and a plurality of nozzles 22. The plurality of nozzles 22 are connected to the rotating pipe 21. The two rotating spray assemblies 2 are arranged one above the other in the housing 1, and the water outlets of the nozzles 22 on the two rotating pipes 21 are arranged facing each other. The roller conveyor 3 is located between the two rotating spray assemblies 2. When liquid is sprayed from the water outlet of the nozzle 22, the corresponding rotating pipe 21 rotates on the horizontal plane.
[0024] Specifically, the two rotary spraying components 2 are arranged one above the other in the housing 1, that is, the two three rotary spraying components 2 are arranged one above the other along the Z-axis direction in the figure, and the extension direction of the roller conveyor 3 is along the X-axis direction in the figure.
[0025] In this embodiment, the casting to be cleaned is placed on the roller conveyor 3 and transported between the two rotary spraying assemblies 2. Since the nozzles 22 on the upper and lower rotating pipes 21 are arranged facing each other, the upper and lower surfaces of the casting can be sprayed and cleaned simultaneously. At the same time, when the nozzles 22 spray the cleaning liquid, the rotating pipes 21 can also rotate on the horizontal plane, thereby driving the nozzles 22 to rotate and spray the cleaning liquid to various positions on the upper and lower surfaces of the casting, eliminating spray dead angles, improving the cleaning effect of the casting, and ensuring the cleaning effect with a limited number of nozzles 22, thus achieving the goal of saving cleaning liquid.
[0026] like Figure 1 and Figure 2 As shown, optionally, the rotating pipe 21 includes a horizontal pipe body 211 and a vertical pipe body 212, the horizontal pipe body 211 and the vertical pipe body 212 are connected, the nozzle 22 is connected to the horizontal pipe body 211, and the rotating spray assembly 2 also includes a base assembly 24, the base assembly 24 includes a fixed seat 241, and the vertical pipe body 212 is rotatably connected to the fixed seat 241.
[0027] In this embodiment, the two ends of the horizontal tube 211 are sealed, and one end of the vertical tube 212 is connected to the middle of the horizontal tube 211, so that the horizontal tube 211 and the vertical tube 212 form a T-shaped structure. In this way, the horizontal tube 211 can rotate more stably horizontally. The horizontal tube 211 and the vertical tube 212 can be integrally formed or welded together.
[0028] like Figure 1 and Figure 2 As shown, optionally, the outlet of the nozzle 22 is inclined to the axis of the horizontal tube 211.
[0029] In the embodiment, the plurality of nozzles 22 are obliquely installed on the horizontal pipe body 211, so that the water outlets of the nozzles 22 are oblique to the axis of the horizontal pipe body 211, in other words, there is an included angle between the water outlets of the nozzles 22 and the axis of the horizontal pipe body 211, which ensures that the liquid column can generate horizontal force when being sprayed, and the resultant force of the forces drives the horizontal pipe body 211 to rotate.
[0030] As shown in Figure 2 illustrated, optionally, the nozzles 22 are detachably connected to the horizontal pipe body 211.
[0031] In the embodiment, by opening a threaded hole on the outer circumferential surface of the horizontal pipe body 211, the threaded end of the nozzle 22 is threadedly connected in the threaded hole, so as to facilitate the disassembly and assembly of the nozzle 22 and facilitate the replacement of the nozzle 22.
[0032] As shown in Figure 2 illustrated, optionally, the rotating spray assembly 2 further comprises a water supply pipe 23, the fixed seat 241 is provided with a second water inlet hole 242, the fixed seat 241 is provided as a hollow structure, the water supply pipe 23 communicates with the second water inlet hole 242, the vertical pipe body 212 is provided with a first water inlet hole 2121, the base assembly 24 further comprises a bearing 243, the inner ring of the bearing 243 is sleeved on the outer circumferential surface of the vertical pipe body 212, and the outer ring of the bearing 243 is connected to the fixed seat 241.
[0033] In the embodiment, one end of the water supply pipe 23 is externally connected to a cleaning liquid tank or a cleaning liquid pool, cleaning liquid is sent into the water supply pipe 23 through a pump, then the cleaning liquid enters the inside of the fixed seat 241 through the second water inlet hole 242, then the cleaning liquid is introduced into the vertical pipe body 212 through the first water inlet hole 2121, and finally the cleaning liquid is introduced into the horizontal pipe body 211 and sprayed out through the nozzles 22.
[0034] As shown in Figure 1 illustrated, optionally, the foundry cleaning device further comprises a support plate 4, the support plate 4 is connected to the inner wall of the shell 1, and the support plate 4 is provided with a water leakage hole 41, the fixed seat 241 in the rotating spray assembly 2 above is connected to the inner top wall of the shell 1, and the fixed seat 241 in the rotating spray assembly 2 below is connected to the upper surface of the support plate 4.
[0035] In the embodiment, the support plate 4 can be fixed in the middle of the inner wall of the shell 1 by welding, so that the area of the shell 1 below the support plate 4 stores the liquid after being sprayed and cleaned, and a water outlet is arranged at the bottom of the shell 1, so as to facilitate the discharge of the cleaning liquid after being sprayed and cleaned.
[0036] As shown in Figure 1As shown, optionally, two sides of the shell 1 are respectively provided with a feeding port 11 and a discharging port 12, and two ends of the drum conveyor 3 are respectively connected to the bottom surfaces of the feeding port 11 and the discharging port 12.
[0037] In the embodiment, the feeding port 11 and the discharging port 12 can be rectangular ports opened on the two sides of the shell 1, and the two ends of the drum conveyor 3 can be fixed on the bottom surfaces of the feeding port 11 and the discharging port 12 by means of screw connection.
[0038] The utility model discloses an embodiment further provides a foundry production line, including the foundry cleaning device as above, because have foundry cleaning device, therefore, this foundry production line has the same advantage as above.
[0039] Although the utility model discloses as above, the protection scope of the utility model is not only limited to this. The person skilled in the art can make various changes and modifications without departing from the spirit and scope of the utility model, and these changes and modifications will fall into the protection scope of the utility model.
Claims
1. A casting cleaning device, characterized in that, The system includes a housing (1), two rotating spray assemblies (2) and a roller conveyor (3). Each rotating spray assembly (2) includes a rotating pipe (21) and multiple nozzles (22). The multiple nozzles (22) are connected to the rotating pipe (21). The two rotating spray assemblies (2) are arranged one above the other inside the housing (1), and the outlets of the nozzles (22) on the two rotating pipes (21) are arranged facing each other. The roller conveyor (3) is located between the two rotating spray assemblies (2). When liquid is sprayed from the outlet of the nozzle (22), the corresponding rotating pipe (21) rotates on the horizontal plane.
2. The casting cleaning device as described in claim 1, characterized in that, The rotating tube (21) includes a horizontal tube body (211) and a vertical tube body (212), the horizontal tube body (211) and the vertical tube body (212) are connected, the nozzle (22) is connected to the horizontal tube body (211), the rotating spray assembly (2) also includes a base assembly (24), the base assembly (24) includes a fixed seat (241), and the vertical tube body (212) is rotatably connected to the fixed seat (241).
3. The casting cleaning device as described in claim 2, characterized in that, The outlet of the nozzle (22) is inclined to the axis of the horizontal tube (211).
4. The casting cleaning device as described in claim 2, characterized in that, The nozzle (22) is detachably connected to the horizontal tube body (211).
5. The casting cleaning device as described in claim 2, characterized in that, The rotating spray assembly (2) also includes a water supply pipe (23), the fixed base (241) is provided with a second water inlet hole (242), the fixed base (241) is a hollow structure, the water supply pipe (23) is connected to the second water inlet hole (242), the vertical pipe body (212) is provided with a first water inlet hole (2121), the base assembly (24) also includes a bearing (243), the inner ring of the bearing (243) is fitted onto the outer circumferential surface of the vertical pipe body (212), and the outer ring of the bearing (243) is connected to the fixed base (241).
6. The casting cleaning device as described in claim 5, characterized in that, It also includes a support plate (4), which is connected to the inner wall of the housing (1) and has a water leakage hole (41). The fixed seat (241) in the upper rotating spray assembly (2) is connected to the inner top wall of the housing (1), and the fixed seat (241) in the lower rotating spray assembly (2) is connected to the upper surface of the support plate (4).
7. The casting cleaning device as described in claim 1, characterized in that, The housing (1) has an inlet (11) and an outlet (12) on its two sides respectively, and the two ends of the roller conveyor (3) are connected to the bottom surfaces of the inlet (11) and the outlet (12) respectively.
8. A casting production line, characterized in that, Includes the casting cleaning apparatus as described in any one of claims 1-7.