Konjac flour material washing tank

By using the three-dimensional rotating stirring structure and nitrogen protection system of the konjac flour washing tank, the problems of insufficient stirring and easy volatilization of the medium solution are solved, achieving a highly efficient and sealed konjac flour washing effect.

CN223587878UActive Publication Date: 2025-11-25HUBEI YIZHI KONJAC BIOTECH
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Patent Information

Application Number
CN202423117268.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-25
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The existing konjac flour washing tanks suffer from insufficient mixing and poor washing effect. The lack of a discharge port makes it impossible to seal the tank, and the process is inconsistent when the medium solution is volatile.

Method used

Design a konjac flour material washing tank with a three-dimensional rotating stirring structure, featuring arc-shaped stirring blades and vortex power, equipped with a bottom discharge valve and a nitrogen protection system, to achieve three-dimensional rotation and vortex washing of the material, and protect the material from oxidation through a vent pipe.

Benefits of technology

It improves washing efficiency, ensures thorough mixing and removal of impurities, achieves a closed washing process, protects materials from oxidation, and is suitable for washing various tough materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a konjaku flour material washing tank which is characterized in that a top cover is arranged at the top of a tank body, a stirring motor is fixed in the center of the top cover, a stirring frame is mounted on an output shaft of the stirring motor through a rotary joint, the stirring frame is arranged in the tank body, and a first stirring rod and a second stirring rod are mounted at two ends of the stirring frame; a plurality of groups of stirring blades are respectively arranged on the first stirring rod and the second stirring rod and face the center of the tank body; the top of the top cover is provided with a material temporary storage box for feeding materials, and the top of the top cover is provided with a water inlet pipe and a cleaning pipe; and a tank bottom valve for discharging is arranged at the bottom end of the tank body. According to the washing tank, the structure of an existing washing tank is improved, and therefore it is guaranteed that in the washing process, materials rotate in a three-dimensional mode in the tank body, vortexes are generated at the bent positions of the paddles, the materials rotate left and right and move up and down and inside and outside in the middle at the same time, the washing effect is effectively guaranteed, and the washing efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to konjak food processing equipment field, concretely relates to a konjak powder material washing tank. BACKGROUND

[0002] In the konjak food production and processing process, the konjak powder needs to be cleaned, and the currently commonly used washing tank mainly has a main shaft, a stirring paddle is connected below the main shaft for stirring and cleaning, and an open cover feeding method is used at the top of the washing tank. During the washing process, the konjak powder in the washing tank is cleaned by the stirring paddle. The above-mentioned washing method has the following problems: the stirring is insufficient, the washing effect is poor; there is no discharge port, the tank body cannot be sealed; when the medium solution is volatile, the process cannot be constant. CONTENT OF THE UTILITY MODEL

[0003] The utility model discloses a konjak powder material washing tank, which improves the structure of the existing washing tank, thereby ensuring that the material rotates in three dimensions inside the tank body during the washing process, and vortex is generated at the curved position of the paddle, so that the material rotates left and right while moving up and down and inside and outside in the middle, effectively ensuring the washing effect and improving the washing efficiency. Moreover, the discharge process can be conveniently realized through the discharge valve at the bottom.

[0004] In order to realize the above technical features, the utility model discloses a konjak powder material washing tank, which includes a tank body, a top cover is arranged at the top of the tank body, a stirring motor is fixed at the center of the top cover, a stirring frame is installed on the output shaft of the stirring motor through a rotary joint, the stirring frame is arranged inside the tank body, a first stirring rod and a second stirring rod are installed at both ends of the stirring frame, and a plurality of stirring paddles are arranged and installed on the first stirring rod and the second stirring rod and face the center of the tank body.

[0005] A plurality of tank support legs are fixedly installed at the bottom of the tank body.

[0006] The length of the first stirring rod and the second stirring rod is not equal.

[0007] The stirring paddles adopt an arc structure as a whole, and arc surface structures are arranged on the upper and lower surfaces to ensure water cutting and provide vortex power.

[0008] A water inlet control valve is installed on the water inlet pipe.

[0009] A cleaning control valve is installed on the cleaning pipe.

[0010] The internal part of the material temporary storage box is provided with a flap valve and is used as an access hole for maintenance.

[0011] The internal part of the tank body is provided with a plurality of air pipes, the top of the air pipe penetrates through the top cover, the top of the air pipe is fixedly installed with a gas supply pipe through an air valve, a plurality of groups of one-way aeration nozzles are fixedly installed on the outer wall of the air pipe, and the bottom end of the air pipe is installed with a pulse aeration nozzle.

[0012] The bottom of the tank body is provided with a sampling valve.

[0013] The gas supply pipe is connected with a nitrogen source.

[0014] The utility model has the following beneficial effects:

[0015] 1. The washing tank of the utility model improves the structure of the existing washing tank, thereby ensuring that the material produces three-dimensional rotation in the tank body during the washing process, vortex is generated at the curved position of the paddle, the material rotates left and right at the same time, and the material moves up and down and inside and outside in the middle part, the washing effect is effectively ensured, the washing efficiency is improved, and the discharging process can be conveniently realized through the discharge valve arranged at the bottom.

[0016] 2. The paddle for stirring has a positive effect on the washing material, can shear the material, and has the advantage of sufficient mixing.

[0017] 3. The utility model passes nitrogen, so that most of the materials can be washed, the material and the medium can be protected, and the tank area airtightness can be tested to isolate external environmental interference.

[0018] 4. The utility model is suitable for washing other materials with toughness in addition to konjac powder, because the pressure changes the characteristics of the material itself, so that the washing is simpler. DRAWINGS

[0019] The utility model will be further described in combination with the drawings and examples.

[0020] Figure 1 It is the overall structure diagram of the konjac powder material washing tank.

[0021] In the drawing: tank support leg 1, pulse aeration nozzle 2, one-way aeration nozzle 3, tank body 4, air pipe 5, first stirring rod 6, stirring paddle 7, air valve 8, gas supply pipe 9, top cover 10, vacuum collector 11, water inlet pipe 12, water inlet control valve 13, stirring motor 14, cleaning pipe 15, cleaning control valve 16, rotary joint 17, material temporary storage box 18, stirring frame 19, second stirring rod 20, tank bottom valve 21, sampling valve 22. Detailed Implementation

[0022] The embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0023] like Figure 1 As shown, a konjac flour washing tank includes a tank body 4, a top cover 10 on the top of the tank body 4, a stirring motor 14 fixed at the center of the top cover 10, and a stirring frame 19 installed on the output shaft of the stirring motor 14 through a rotary joint 17. The stirring frame 19 is located inside the tank body 4, and a first stirring rod 6 and a second stirring rod 20 are installed at both ends of the stirring frame 19. Multiple sets of stirring blades 7 are respectively arranged on the first stirring rod 6 and the second stirring rod 20 facing the center of the tank body 4. A material storage box 18 for material feeding is provided on the top of the top cover 10, and a water inlet pipe 12 and a washing pipe 15 are provided on the top of the top cover 10. A tank bottom valve 21 for material discharge is provided at the bottom of the tank body 4. By employing the aforementioned washing tank, during the washing process, the stirring motor 14 drives the stirring frame 19, which in turn drives the first stirring rod 6 and the second stirring rod 20. The first stirring rod 6 and the second stirring rod 20 then drive the corresponding stirring blades 7, causing the liquid inside the tank to rotate in three dimensions. A vortex phenomenon occurs at the curved points of the blades, with the liquid rotating left and right while moving up and down and in and out at the center. Simultaneously, the sharp blades also help to remove impurities from the material, resulting in a good washing effect and improved washing efficiency. Furthermore, after washing, the bottom valve 21 facilitates material removal, improving discharge efficiency.

[0024] Furthermore, multiple tank support legs 1 are fixedly installed at the bottom of the tank body 4. By using the aforementioned tank support legs 1, reliable and stable support for the tank body 4 can be achieved.

[0025] Furthermore, the lengths of the first stirring rod 6 and the second stirring rod 20 are not equal. This design of different lengths allows the first stirring rod 6 and the second stirring rod 20 to generate corresponding eddies during rotation, thereby ensuring the washing effect.

[0026] Furthermore, the stirring blade 7 adopts an overall arc-shaped structure, with arc surfaces on the upper and lower surfaces to ensure water-cutting performance while providing vortex power. The stirring blade 7 with this structure enables the liquid inside the tank to rotate in three dimensions during rotation, and vortex phenomena appear at the curved points of the blades. While rotating left and right, it also moves up and down and inward and outward in the middle. Simultaneously, the sharp blades also help to remove impurities from the material.

[0027] Furthermore, a water inlet control valve 13 is installed on the water inlet pipe 12. The water inlet control valve 13 can be used to control the automatic water supply during the washing process.

[0028] Further, the cleaning pipe 15 is provided with a cleaning control valve 16.

[0029] Further, the inside of the material temporary storage box 18 is provided with a flap valve and is used as a maintenance access hole.

[0030] Further, the inside of the tank 4 is provided with a plurality of air pipes 5 near the inner wall of the tank, the top of the air pipe 5 penetrates the top cover 10, the top of the air pipe 5 is fixedly provided with a gas supply pipe 9 through an air valve 8, a plurality of one-way aeration nozzles 3 are fixedly installed on the outer wall of the air pipe 5, and a pulse aeration nozzle 2 is installed at the bottom end of the air pipe 5; and the top of the top cover 10 is provided with a vacuum collector 11 for gas recovery.

[0031] Further, the bottom of the tank 4 is provided with a sampling valve 22.

[0032] Further, the gas supply pipe 9 is connected with a nitrogen source.

[0033] The working process and principle of the utility model are as follows:

[0034] Firstly, the material is fed through the flap in the material temporary storage box 18, after the feeding is completed, the stirring motor 14 is started, the stirring motor 14 drives the stirring frame 19, the first stirring rod 6 and the second stirring rod 20 are driven through the stirring frame 19, the corresponding stirring paddles 7 are driven through the first stirring rod 6 and the second stirring rod 20 to start stirring, the stirring paddles 7 rotate at an angle, the asymmetric design causes the liquid in the tank to have three-dimensional rotation, and vortex phenomenon appears at the curved position of the paddle, the left and right rotation is accompanied by up and down and inside and outside motion at the middle part, meanwhile, the sharp paddle also plays a role in stripping impurities for the material.

[0035] While the stirring paddle moves, intermittent nitrogen is used to enter the tank body through the vent pipe 5, one-way aeration nozzle 3 and pulse aeration nozzle 2, the frequency is slow, and then the material is aerated, thereby protecting the material from oxidation, while protecting the volatile medium. The waste gas generated during the washing process can be collected by the vacuum collector, and the tank body is kept in a pressurized state during use.

Claims

1. A konjac flour material washing tank characterized by, The utility model provides a kind of double-impeller stirring tank, including tank body (4), the top of tank body (4) is provided with top cover (10), the central part of top cover (10) is fixed with stirring motor (14), the output shaft of stirring motor (14) is installed with stirring frame (19) by rotary joint (17), stirring frame (19) is arranged in the inside of tank body (4), and first stirring rod (6) and second stirring rod (20) are installed at the both ends of stirring frame (19), and first stirring rod (6) and second stirring rod (20) are arranged and installed with multiple groups of stirring paddle (7) on and towards the center of tank body (4);The top of top cover (10) is provided with material temporary storage box (18) of material feeding, and the top of top cover (10) is provided with water inlet pipe (12) and cleaning pipe (15);The bottom of tank body (4) is provided with tank bottom valve (21) for discharging.

2. The konjac flour material washing tank according to claim 1, characterized in that: The bottom of the tank body (4) is fixedly installed with a plurality of tank support legs (1).

3. The konjac flour material washing tank according to claim 1, characterized in that: The first stirring rod (6) and the second stirring rod (20) are not equal in length.

4. The konjac flour material washing tank according to claim 1, characterized in that: The stirring paddle (7) is in an overall arc shape and has an arc surface structure on the upper and lower surfaces to ensure water cutting and provide vortex power.

5. The konjac flour material washing tank according to claim 1, characterized in that: The water inlet pipe (12) is installed with a water inlet control valve (13).

6. The konjac flour material washing tank according to claim 1, characterized in that: The cleaning pipe (15) is installed with a cleaning control valve (16).

7. The konjac flour material washing tank according to claim 1, characterized in that: The inside of the material temporary storage box (18) is provided with a flap valve and is used as an access hole for maintenance at the same time.

8. The konjac flour material washing tank according to claim 1, characterized in that: The inside of the tank body (4) and the part close to the inner wall of the tank body are provided with a plurality of air pipes (5), the top of the air pipe (5) penetrates the top cover (10), the top of the air pipe (5) is fixedly installed with a gas supply pipe (9) through an air valve (8), a plurality of one-way aeration nozzles (3) are fixedly installed on the outer wall of the air pipe (5), the bottom end of the air pipe (5) is installed with a pulse aeration nozzle (2), and the top of the top cover (10) is installed with a vacuum collector (11) for gas recovery.

9. The konjac flour material washing tank according to claim 1, characterized in that: The bottom of the tank body (4) is provided with a sampling valve (22).

10. The konjac flour material washing tank according to claim 8, characterized in that: The gas supply pipe (9) is connected with a nitrogen source.