An automatic positioning aluminum profile correcting device

By designing an automatic positioning aluminum profile straightening device, and employing multiple straightening and heating-cooling methods, the problems of poor single-straightening effect and cold-state straightening damage of existing devices are solved, achieving efficient and environmentally friendly straightening of aluminum profiles, and improving product quality and work efficiency.

CN223588053UActive Publication Date: 2025-11-25JIANGMEN CHENGCHANG ALUMINUM CO LTD
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Patent Information

Application Number
CN202423254306.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-11-25
Estimated Expiration
2034-12-28

AI Technical Summary

Technical Problem

Existing aluminum profile straightening devices can only perform single-pass straightening, resulting in poor straightening effects. Cold straightening may cause micro-cracks or defects in the internal structure, and they lack automation and energy-saving measures.

Method used

An automatic positioning aluminum profile straightening device was designed, comprising a straightening component and an auxiliary component. Through multiple straightening, heating and cooling processes, combined with automated control, multiple straightening and heating straightening are achieved, reducing residual deformation and internal damage. A closed-loop cooling system is adopted to improve product quality and environmental friendliness.

Benefits of technology

This process enables multiple straightening of aluminum profiles, ensuring regular shape, reducing deformation, protecting material properties, improving work efficiency, reducing human error, achieving environmental protection and energy saving, and avoiding damage from cold straightening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic positioning aluminum profile correcting device, including the machining table, the both sides of machining table are provided with the correction subassembly, and the one side of correction subassembly and machining table is provided with auxiliary assembly, through setting correction subassembly, can carry out multiple correction treatment to aluminum profile, has guaranteed the shape of aluminum profile after processing is more regular, has reduced the residual deformation that produces because of single correction deficiency, has improved the quality of product and has realized the automation operation, not only has improved work efficiency, but also has reduced the error risk that manual operation has brought, through being provided with auxiliary assembly in the inside of correction subassembly, can be properly heated to aluminum profile in the correction process, avoids the material internal structure tiny crack or defect that cold state correction can lead to to the protection of aluminum profile's physical performance and durability, through the collection groove and liquid storage tank system, can recycling use cooling liquid and so on working medium, has embodied environmental protection energy saving.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium profile correction technical field, specifically, relate to a kind of automatic positioning aluminium profile correction device. BACKGROUND

[0002] Aluminium profile generally refers to the material made of aluminium material or aluminium alloy material, and the machinability of aluminium profile is very excellent, and aluminium has very high recyclability, but the aluminium profile processed is slightly bent, so it needs to be corrected to make its shape regular, which is beneficial to subsequent processing.

[0003] According to the search of Chinese patent publication No. CN221434487U, a correction device for aluminium profile machining can press the aluminium profile and gradually rotate to drive the aluminium profile to deform and reset for correction, meeting the correction needs of aluminium profiles of different models, and the correction range can be quickly adjusted. During the correction process, the multiple parts of the aluminium profile are clamped and positioned from the other side to ensure stable and orderly correction.

[0004] However, the above-mentioned patent has certain deficiencies in actual use. Although it can press the aluminium profile and gradually rotate to drive the aluminium profile to deform and reset for correction, meeting the correction needs of aluminium profiles of different models, it can only be corrected once when correcting the aluminium profile, resulting in poor correction effect. Most existing correction devices are cold correction, which may cause small cracks or defects in the internal structure of the aluminium profile.

[0005] At present, there is no effective solution to the problems in the related art. UTILITY MODEL CONTENTS

[0006] To overcome the above technical problems existing in the prior art, the utility model provides an automatic positioning aluminium profile correction device.

[0007] Therefore, the utility model adopts the following specific technical solutions:

[0008] An automatic positioning aluminium profile correction device includes a processing table, a correction assembly is arranged on both sides of the processing table, an auxiliary assembly is arranged on one side of the correction assembly and the processing table, and a controller is arranged at the bottom end of the processing table.

[0009] Further, to better ensure the correction and adjustment limit of the aluminium profile, the correction assembly includes a plurality of mounting plates, the mounting plates are symmetrically fixed on both sides of the processing table, a first motor is arranged on one side of the mounting plate, a double screw rod is arranged on the output shaft of the first motor through a shaft coupling, and one end of the double screw rod is connected to one side of the mounting plate.

[0010] Further, in order to better ensure the adjustment effect, the two-way screw is threadedly connected with a plurality of correction plates one, one side of the correction plate one is provided with a first electric push rod, and a moving end of the first electric push rod is provided with a correction plate two penetrating through one side of the correction plate one.

[0011] Further, in order to better ensure the adjustment effect, the two-way screw is threadedly connected with a plurality of correction plates one, one side of the correction plate one is provided with a first electric push rod, and a moving end of the first electric push rod is provided with a correction plate two penetrating through one side of the correction plate one.

[0012] Further, in order to better ensure the adjustment effect, the two-way screw is threadedly connected with a plurality of correction plates one, one side of the correction plate one is provided with a first electric push rod, and a moving end of the first electric push rod is provided with a correction plate two penetrating through one side of the correction plate one.

[0013] Further, in order to better ensure the adjustment effect, the two-way screw is threadedly connected with a plurality of correction plates one, one side of the correction plate one is provided with a first electric push rod, and a moving end of the first electric push rod is provided with a correction plate two penetrating through one side of the correction plate one.

[0014] Further, in order to better ensure the adjustment effect, the two-way screw is threadedly connected with a plurality of correction plates one, one side of the correction plate one is provided with a first electric push rod, and a moving end of the first electric push rod is provided with a correction plate two penetrating through one side of the correction plate one.

[0015] Further, in order to better ensure the adjustment effect, the two-way screw is threadedly connected with a plurality of correction plates one, one side of the correction plate one is provided with a first electric push rod, and a moving end of the first electric push rod is provided with a correction plate two penetrating through one side of the correction plate one.

[0016] The utility model discloses a beneficial effect is: through setting up the correction subassembly, can carry out multiple correction processing to aluminium profile, has guaranteed the shape of aluminium profile after processing is more regular, reduced the residual deformation of the single correction deficiency, improved the quality of product and realized the automation operation, not only improved work efficiency, reduced the error risk of manual operation, through the inside setting up of the correction subassembly has the auxiliary assembly, can be properly heated to aluminium profile in the correction process, avoids the material internal structure tiny crack or defect that cold state correction can lead to to the protection of the physical performance and durability of aluminium profile, through the collection groove and liquid storage tank system, can recycle cooling liquid and so on working medium, has embodied the environmental protection energy saving. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will briefly introduce the drawing needed to be used in the embodiment, obviously, the drawing in the following description only is some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying creative labor, still can obtain other drawings according to these drawings.

[0018] Figure 1 It is a kind of structure of automatic positioning aluminium profile correction device according to the utility model embodiment Figure 1 ;

[0019] Figure 2 It is a kind of structure of automatic positioning aluminium profile correction device according to the utility model embodiment Figure 2 ;

[0020] Figure 3 It is the correction subassembly structure of automatic positioning aluminium profile correction device according to the utility model embodiment Figure 1 ;

[0021] Figure 4 It is the correction subassembly structure of automatic positioning aluminium profile correction device according to the utility model embodiment Figure 2 ;

[0022] Figure 5 It is the part structure of correction subassembly of automatic positioning aluminium profile correction device according to the utility model embodiment Figure 1 ;

[0023] Figure 6 It is the part structure of correction subassembly of automatic positioning aluminium profile correction device according to the utility model embodiment Figure 2 ;

[0024] Figure 7 It is the auxiliary assembly structure side sectional view of automatic positioning aluminium profile correction device according to the utility model embodiment

[0025] Figure 8 This is a side sectional view of the auxiliary component structure of an automatic positioning aluminum profile straightening device according to an embodiment of the present utility model;

[0026] Figure 9 This is a structural diagram of an auxiliary component of an automatic positioning aluminum profile straightening device according to an embodiment of the present utility model.

[0027] In the picture:

[0028] 1. Processing table; 2. Correction assembly; 201. Mounting plate; 202. First motor; 203. Bidirectional screw; 204. Correction plate one; 205. First electric push rod; 206. Correction plate two; 207. Support frame; 208. Second electric push rod; 209. Conveying block; 210. Conveying roller; 211. Conveying wheel; 212. Transmission belt; 213. Transmission wheel; 214. Second motor; 215. First guide roller; 3. Auxiliary assembly; 301. Air pump; 302. Conveying pipe; 303. Heating pipe; 304. Output hole; 305. Collection tank; 306. Liquid storage tank; 307. Input filter pipe; 308. Conveying pump; 309. Diverter pipe; 310. Third electric push rod; 311. Limiting plate; 312. Output nozzle; 4. Controller; 5. Processing chamber; 6. Conveying chamber; 7. Second guide roller. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example 1:

[0031] like Figures 1-9 As shown, an automatic positioning aluminum profile straightening device according to an embodiment of the present utility model includes a processing table 1, straightening components 2 are provided on both sides of the processing table 1, and a controller 4 is provided at the bottom of the processing table 1.

[0032] The correcting assembly 2 comprises four mounting plates 201 which are symmetrically and fixedly arranged on two sides of the machining table 1, one side of the mounting plate 201 is provided with a first motor 202, the output shaft of the first motor 202 is provided with a bidirectional screw rod 203 through a shaft coupling, one end of the bidirectional screw rod 203 is connected with one side of the mounting plate 201, two correcting plates one 204 are threadedly connected on the bidirectional screw rod 203, one side of the correcting plate one 204 is provided with a first electric push rod 205, the moving end of the first electric push rod 205 is provided with a correcting plate two 206 penetrating through one side of the correcting plate one 204, the correcting assembly 2 comprises a supporting frame 207 which is fixedly arranged on the upper end of the correcting plate one 204, the upper end of the supporting frame 207 is provided with a second electric push rod 208, the moving end of the second electric push rod 208 is provided with a conveying block 209 penetrating through one end of the supporting frame 207, the bottom end of the conveying block 209 is provided with a placing groove, a plurality of conveying rollers 210 are connected in the placing groove, one end of the conveying roller 210 is provided with a conveying wheel 211, the conveying wheel 211 is sleeved with a transmission belt 212, the transmission belt 212 penetrates through the conveying block 209 and is connected with a transmission wheel 213, the transmission wheel 213 is provided with a second motor 214, and the second motor 214 is fixedly arranged on the upper end of the conveying block 209, the upper end of the machining table 1 is provided with a mounting groove, and a plurality of first guide rollers 215 are arranged in the mounting groove.

[0033] The first motor 202, the second motor 214, the first electric push rod 205 and the second electric push rod 208 are electrically connected with the controller 4.

[0034] In actual application, when it is necessary to correct the aluminum profile, the aluminum profile to be corrected is placed on the machining table 1, then the first motor 202 is started to rotate by the controller 4, the bidirectional screw rod 203 is driven to rotate through the shaft coupling, since the two correcting plates one 204 are threadedly connected on the bidirectional screw rod 203, with the rotation of the bidirectional screw rod 203, the correcting plate one 204 moves along the screw rod axis to the aluminum profile, gradually approaches, so that the correcting plate two 206 contacts the aluminum profile, thereby realizing the first correction, if more precise adjustment is needed, the first electric push rod 205 on one side of the correcting plate one 204 extends the moving end, so that the correcting plate two 206 further applies pressure to the aluminum profile, thereby realizing the second more detailed shape correction, when the aluminum profile completes a stage of correction, the height of the conveying block 209 is controlled by the second electric push rod 208 on the supporting frame 207, so that the conveying roller 210 on the conveying block 209 contacts the aluminum profile, then the second motor 214 is started to drive the transmission wheel 213 to rotate, the conveying wheel 211 is driven to rotate through the transmission belt 212, and then the conveying roller 210 is rolled, so that the corrected aluminum profile can be conveyed to the next process or discharged through the first guide roller 215.

[0035] Embodiment two:

[0036] As Figures 1-9 shown, according to the utility model embodiments of a kind of automatic positioning aluminum profile correction device, including processing table 1, the two sides of processing table 1 are provided with correction assembly 2, correction assembly 2 with the side of processing table 1 is provided with auxiliary assembly 3, the bottom of processing table 1 is provided with controller 4, in controller 4 actual use with external power supply electrically connected;

[0037] Auxiliary assembly 3 includes air pump 301, air pump 301 is fixedly arranged in the side of correction plate one 204, the output end of air pump 301 is connected with conveying pipe 302, conveying pipe 302 is set as adjustable hose, conveying pipe 302 is connected with correction plate two 206, processing cavity 5 is set in the inside of correction plate two 206, heating pipe 303 is arranged in the inside of processing cavity 5, output hole 304 is set in the side of correction plate two 206, and conveying pipe 302, output hole 304 are all connected with the inside of processing cavity 5, one side of processing table 1 is provided with collection groove 305, the bottom of collection groove 305 is provided with liquid storage tank 306, one side of liquid storage tank 306 is connected with input filter pipe 307, and input filter pipe 307 is connected with collection groove 305, the other side of liquid storage tank 306 is connected with conveying pump 308, the output end of conveying pump 308 is connected with shunt pipe 309, shunt pipe 309 is set as adjustable hose, the two sides of collection groove 305 are provided with third electric push rod 310 by support plate, the moving end of third electric push rod 310 is provided with limit plate 311, limit plate 311 is set with conveying cavity 6 in the inside, one end of shunt pipe 309 is connected with conveying cavity 6, a plurality of output spray heads 312 are inlaid on limit plate 311, and one end of output spray head 312 is connected with conveying cavity 6, the upper end of collection groove 305 is connected with a plurality of second guide rollers 7;

[0038] Air pump 301, conveying pump 308, third electric push rod 310 are electrically connected with controller 4.

[0039] In actual application, before correction or during correction, air pump 301 is started to generate suction force to suck external gas by controller 4, then the gas sucked is entered into processing cavity 5 in the inside of correction plate two 206 by conveying pipe 302, then heating pipe 303 is started to heat the aluminum profile clamped and limited properly by controller 4, which helps to reduce the internal structure damage of material caused by cold correction, protect the physical performance and durability of aluminum profile;

[0040] After the correction ends, the aluminum profile is conveyed and placed on the collection tank 305, then the third electric push rod 310 is started by the controller 4, then the moving end of the third electric push rod 310 drives the limiting plate 311 to move and adjust, and the aluminum profile conveyed to the collection tank 305 is limited, so that the aluminum profile can keep the correct position during the correction process and prevent it from deviating, then the cooling liquid in the liquid storage tank 306 is pumped into the conveying cavity 6 in the limiting plate 311 through the conveying pump 308 and the shunt 309, and then is uniformly sprayed to the surface of the aluminum profile being corrected by the plurality of output nozzles 312, which not only plays a cooling role, but also reduces the friction and protects the surface of the aluminum profile from being damaged, and the used cooling liquid flows into the collection tank 305, then is filtered through the input filter pipe 307 and is returned to the liquid storage tank 306, so that a closed loop system is formed, which not only saves resources but also ensures the cleanliness of the working environment.

[0041] In order to facilitate the understanding of the above technical scheme of the utility model, the working principle or operation mode of the utility model in the actual process is described in detail below.

[0042] In summary, by means of the above technical scheme of the utility model, when it is necessary to correct the aluminum profile, the aluminum profile to be corrected is placed on the machining table 1, then the first motor 202 is started to rotate by the controller 4, the bidirectional screw rod 203 is driven to rotate through the shaft coupling, since the bidirectional screw rod 203 is threadedly connected with two correction plates one 204, with the rotation of the bidirectional screw rod 203, the correction plate one 204 moves along the screw rod axis to the aluminum profile, gradually approaches, so that the correction plate two 206 contacts the aluminum profile, thereby realizing the first correction, if more accurate adjustment is required, the first electric push rod 205 on one side of the correction plate one 204 will extend the moving end, so that the correction plate two 206 further exerts pressure on the aluminum profile, and the second correction is more accurate, when the aluminum profile completes a stage of correction, the height of the conveying block 209 is controlled by the second electric push rod 208 on the supporting frame 207, so that the conveying roller 210 on the conveying block 209 contacts the aluminum profile, before or during the correction, the air pump 301 is started to generate suction force by the controller 4, then the sucked gas enters the processing cavity 5 inside the correction plate two 206 through the conveying pipe 302, then the heating pipe 303 is started to heat the clamped and positioned aluminum profile by the controller 4, which helps to reduce the internal structure damage of the material caused by cold correction, protects the physical properties and durability of the aluminum profile, then the second motor 214 is started to drive the transmission wheel 213 to rotate, the conveying wheel 211 is driven to rotate through the transmission belt 212, and then the conveying roller 210 is rolled, so that the corrected aluminum profile can be conveyed to the next process or discharged through the first guide roller 215, after the correction is completed, when the aluminum profile is conveyed and placed on the collecting groove 305, then the third electric push rod 310 is started by the controller 4, then the moving end of the third electric push rod 310 drives the limiting plate 311 to move and adjust, the aluminum profile conveyed to the collecting groove 305 is limited, so that the aluminum profile can keep the correct position during the correction and prevent it from deviating, then the cooling liquid in the liquid storage tank 306 is pumped into the conveying cavity 6 in the limiting plate 311 through the conveying pump 308 and the shunt pipe 309, and is uniformly sprayed to the surface of the aluminum profile being corrected through the multiple output nozzles 312, which not only plays a cooling role, but also reduces the friction and protects the surface of the aluminum profile from being damaged, and the used cooling liquid flows into the collecting groove 305, then is filtered through the input filter pipe 307 and is returned to the liquid storage tank 306, forming a closed loop system, which not only saves resources, but also ensures the cleanliness of the working environment.

[0043] The above merely describes preferred embodiments of the utility model and is not intended to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An automatic positioning aluminum profile straightening device, characterized in that, The machine includes a processing table (1), with correction components (2) on both sides of the processing table (1), and auxiliary components (3) on one side of the correction components (2) and the processing table (1). A controller (4) is provided at the bottom of the processing table (1).

2. The automatic positioning aluminum profile straightening device according to claim 1, characterized in that, The correction assembly (2) includes multiple mounting plates (201), which are symmetrically fixed on both sides of the processing table (1). A first motor (202) is provided on one side of the mounting plate (201), and the output shaft of the first motor (202) is provided with a bidirectional screw (203) through a coupling. One end of the bidirectional screw (203) is connected to one side of the mounting plate (201).

3. The automatic positioning aluminum profile straightening device according to claim 2, characterized in that, The bidirectional screw (203) is threaded with multiple straightening plates (204). A first electric push rod (205) is provided on one side of the first straightening plate (204). The moving end of the first electric push rod (205) passes through one side of the first straightening plate (204) and a second straightening plate (206) is provided.

4. The automatic positioning aluminum profile straightening device according to claim 3, characterized in that, The correction component (2) includes a support frame (207), which is fixedly installed on the upper end of the correction plate (204). A second electric push rod (208) is provided on the upper end of the support frame (207). A conveying block (209) is provided at one end of the moving end of the second electric push rod (208) through the support frame (207). A placement groove is provided at the bottom end of the conveying block (209).

5. The automatic positioning aluminum profile straightening device according to claim 4, characterized in that, The placement groove is connected to a plurality of conveying rollers (210). One end of each conveying roller (210) is provided with a conveying wheel (211). A transmission belt (212) is fitted on the conveying wheel (211). The transmission belt (212) passes through the conveying block (209) and is connected to a transmission wheel (213). A second motor (214) is provided on the transmission wheel (213). The second motor (214) is fixedly installed on the upper end of the conveying block (209). The upper end of the processing table (1) is provided with an installation groove. A plurality of first guide rollers (215) are provided inside the installation groove.

6. The automatic positioning aluminum profile straightening device according to claim 5, characterized in that, The auxiliary component (3) includes an air pump (301), which is fixedly mounted on one side of the first correction plate (204) by a fixing bracket. The output end of the air pump (301) is connected to a delivery pipe (302), which is connected to the second correction plate (206). The second correction plate (206) has a processing chamber (5) inside, and a heating pipe (303) is installed inside the processing chamber (5). An output hole (304) is opened on one side of the second correction plate (206), and the delivery pipe (302) and the output hole (304) are both connected to the inside of the processing chamber (5).

7. The automatic positioning aluminum profile straightening device according to claim 6, characterized in that, A collection tank (305) is provided on one side of the processing table (1), and a liquid storage tank (306) is provided at the bottom of the collection tank (305). An input filter pipe (307) is connected to one side of the liquid storage tank (306), and the input filter pipe (307) is connected to the collection tank (305). A delivery pump (308) is connected to the other side of the liquid storage tank (306), and a diversion pipe (309) is connected to the output end of the delivery pump (308).

8. The automatic positioning aluminum profile straightening device according to claim 7, characterized in that, The collection trough (305) is provided with a third electric push rod (310) on both sides by a support plate. The moving end of the third electric push rod (310) is provided with a limit plate (311). The limit plate (311) has a conveying cavity (6) inside. One end of the diverter pipe (309) is connected to the conveying cavity (6). Multiple output nozzles (312) are embedded in the limit plate (311), and one end of the output nozzles (312) is connected to the conveying cavity (6). Multiple second guide rollers (7) are connected to the upper end of the collection trough (305).

Citation Information

Patent Citations

  • Correcting device for aluminum profile machining

    CN221434487U