Shearing device capable of preventing steel from falling off

By installing pressure rollers and a flipping mechanism in the shearing device, the problem of waste falling due to the gap between the waste chute and the shear frame is solved, improving production reliability and safety and ensuring that waste falls smoothly.

CN223588432UActive Publication Date: 2025-11-25WISDRI ENG & RES INC LTD
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Patent Information

Application Number
CN202423141282.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-11-25
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

During the strip steel production process, the assembly gap between the scrap chute and the shear frame of the shearing device causes scrap to fall, affecting production reliability and safety.

Method used

A rotatable pressure roller is installed between the waste chute and the shear frame. The pressure roller closes the assembly gap and is equipped with a flipping mechanism and a detection unit to ensure that the waste falls smoothly and prevents jamming and retention.

Benefits of technology

It effectively prevents waste from falling through the assembly gaps, improves the production reliability and safety of the shearing device, ensures smooth waste falling, and reduces the labor intensity of operators.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223588432U_ABST
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Abstract

The utility model relates to a shearing device capable of preventing steel from falling, which comprises a shearing machine and a waste chute, an installation end of the waste chute is assembled on a rack of the shearing machine, an assembly gap is arranged between the installation end and a shear shank of the shearing machine, a compression roller is arranged at the assembly gap, and the compression roller is connected with the waste chute. And the compression roller is rotationally mounted on the shear shank or the waste chute and closes at least part of the assembly gap. According to the shearing device, the assembly gap between the waste chute and the shear shank is closed by arranging the compression roller, so that sheared waste can be prevented from falling off from the assembly gap, the production reliability of the shearing device is improved, and meanwhile, the production safety is also improved; the compression roller can rotate, so that the assembly of the waste chute is not influenced, the impact of the waste can be better borne, and the blanking smoothness of the strip steel is ensured at the same time.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to metallurgical equipment technical field, concretely relates to a kind of shearing device of anti-steel falling. BACKGROUND

[0002] In strip production unit, according to the actual processing strip head, cutting steel roll or sampling and so on, set up hydraulic shear, flying shear and so on shearing equipment;Correspondingly, shearing equipment will be equipped with corresponding waste chute, and the strip cut by shearing is guided to waste hopper or waste belt conveyor.In conventional design, gap is left between waste chute and shear frame, considering the factors of welded part (i.e.waste chute) and moving part (i.e.shear frame), the gap value is generally about 30mm, and the strip is easy to fall from the gap. CONTENT OF UTILITY MODEL

[0003] The utility model relates to a kind of shearing device of anti-steel falling, at least can solve the partial defects of prior art.

[0004] The utility model relates to a kind of shearing device of anti-steel falling, including shearing machine and waste chute, the installation end of the waste chute is assembled on the rack of the shearing machine and there is assembly gap between the installation end and the shear frame of the shearing machine, pressure roller is equipped at the assembly gap, the pressure roller is rotatably installed on the shear frame or the waste chute and closes at least part of the assembly gap.

[0005] As one of the implementation ways, the pressure roller is rubber-coated roller.

[0006] As one of the implementation ways, the pressure roller is installed on the waste chute.

[0007] As one of the implementation ways, the end bearing seat of the pressure roller is equipped with adjusting washer, and the adjusting washer is configured to make the pressure roller across the assembly gap to just contact with the structure on the other side.

[0008] As one of the implementation ways, the waste chute is equipped with flap mechanism, the flap mechanism includes hinged installation movable flap on chute bottom plate and flap drive unit for driving movable flap to rotate around hinge shaft, and the hinged end of the movable flap is the end away from the installation end.

[0009] As one of the implementation ways, the chute bottom plate is equipped with notch, the movable flap is arranged at the notch, and the flap drive unit is located below the waste chute and connected with the lower plate surface of the movable flap.

[0010] As one of the implementation ways, the movable flap is coplanar with the chute bottom plate, and there is transverse gap between the movable flap and the chute bottom plate in the width direction of the waste chute.

[0011] As one of the embodiments, the pressing roller is mounted on the movable flap.

[0012] As one of the embodiments, the shearing device further comprises a detection unit for detecting whether there is waste material on the waste material chute.

[0013] As one of the embodiments, the detection unit is arranged on the movable flap.

[0014] The utility model discloses at least has following beneficial effect:

[0015] In the utility model, through set up the assembly gap between the pressing roller closed waste material chute and the shears frame, can avoid the waste material that shears down falls from the assembly gap, thereby improve the production reliability of shearing device, also improve production security simultaneously, the rotatable of pressing roller not only does not affect the assembly of waste material chute, and can bear the impact of waste material better, guarantee the smoothness of strip steel blanking simultaneously. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will be to the embodiment or prior art description needed to use the drawing briefly introduce, obviously, the following description in the drawing only some embodiments of the utility model, for those skilled in the art, under the premise of not paying creative labor, can also obtain other drawings according to these drawings.

[0017] Figure 1 The structure diagram of the shearing device provided by the embodiment of the utility model is shown in the drawing.

[0018] Figure 2 The turnover state diagram of the movable flap provided by the embodiment of the utility model is shown in the drawing.

[0019] Figure 3 The cooperation diagram between the movable flap and the waste material chute provided by the embodiment of the utility model is shown in the drawing. DETAILED DESCRIPTION

[0020] The technical scheme in the embodiment of the utility model will be described clearly and completely, obviously, the described embodiment only is a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by those skilled in the art without making creative labor belong to the scope of the utility model protection.

[0021] As Figures 1-3The utility model embodiment provides a kind of shear device of anti-steel drop, including shearing machine 1 and waste chute 2, the installation end of the waste chute 2 is assembled on the rack 11 of the shearing machine 1 and the installation end has assembly gap between the shear frame 12 of the shearing machine 1, the assembly gap is equipped with press roll 3, the press roll 3 is rotatably installed on the shear frame 12 or the waste chute 2 and closes at least part of the assembly gap.

[0022] With the assembly gap of waste chute 2, it is generally lower shear frame. Wherein, the above-mentioned assembly gap is generally in the range of 20~50mm, usually about 30mm.

[0023] A slot width direction of waste chute 2 is defined, which is matched with the width direction of strip steel, so the slot width direction is parallel to the length direction of shear blade in shearing machine 1. Wherein, the axial direction of press roll 3 is parallel to the above-mentioned slot width direction.

[0024] The press roll 3 is preferably installed on the waste chute 2, which is convenient to install and easy to close the above-mentioned assembly gap.

[0025] In one embodiment, the press roll 3 is rubber-coated roll, which can improve the service life of press roll 3, and the rubber layer has certain elasticity and compressibility, which can eliminate the cumulative error of parts manufacturing and assembly, so as to better close the above-mentioned assembly gap.

[0026] In the embodiment, by setting the press roll 3 to close the assembly gap between the waste chute 2 and the shear frame 12, the waste material cut off can be prevented from falling from the assembly gap, so as to improve the production reliability of the shear device and improve the production safety; the rotatable press roll 3 not only does not affect the assembly of waste chute 2, but also can better withstand the impact of waste material, while ensuring the smoothness of strip steel blanking.

[0027] In one embodiment, the end bearing seat of the press roll 3 is provided with adjusting gasket, which is configured to make the press roll 3 cross the assembly gap to just contact with the structure on the other side, that is, the safety height of end bearing seat can be adjusted by increasing or decreasing gasket or replacing gasket with different thickness, so that the press roll 3 can better close the above-mentioned assembly gap, while ensuring its rotatability.

[0028] In one embodiment, as Figures 1-3The waste chute 2 is provided with a flap mechanism, which includes a movable flap 41 hingedly mounted on the chute bottom plate 21 and a flap driving unit 42 for driving the movable flap 41 to rotate about the hinge shaft 43. The hinged end of the movable flap 41 is the end away from the mounting end. By driving the movable flap 41 to rotate, the waste on the chute bottom plate 21 is lifted at an angle. Under the impact of the movable flap 41 and the weight of the waste, the waste can slide down, thereby reducing / eliminating the waste jamming and retention.

[0029] Optionally, the chute bottom plate 21 is provided with a notch, and the movable flap 41 is arranged at the notch. The flap driving unit 42 is located below the waste chute 2 and connected with the lower plate surface of the movable flap 41.

[0030] The flap driving unit 42 includes but is not limited to a linear driving device such as a hydraulic cylinder or a pneumatic cylinder. The cylinder body is hingedly connected to the rack 11, and the output end is hingedly connected to the movable flap 41.

[0031] Further preferably, the movable flap 41 is coplanar with the chute bottom plate 21, which can improve the smoothness of the waste sliding down.

[0032] The width of the notch is preferably less than the minimum strip width, which can prevent the strip edge from being jammed in the notch.

[0033] Further, in the width direction of the waste chute 2, the movable flap 41 and the chute bottom plate 21 have a transverse gap to ensure the smoothness of the movable flap 41, including but not limited to a clearance fit between the movable flap 41 and the chute bottom plate 21.

[0034] The movable flap 41 is preferably arranged close to the mounting end of the waste chute 2, which can be designed to have a certain length to lift the waste strip retained in various parts of the waste chute 2.

[0035] Optionally, as Figure 2 and Figure 3 The press roller 3 is mounted on the movable flap 41, which not only facilitates the installation and maintenance of the press roller 3, but also facilitates the pressing control between the press roller 3 and the shear frame 12. Correspondingly, the upper end of the movable flap 41 is close to or flush with the upper end of the chute bottom plate 21 to facilitate the installation of the press roller 3.

[0036] In one embodiment, as Figure 1The shearing device further comprises a detection unit 5 for detecting whether there is waste on the waste chute 2. When an abnormal condition occurs, after the shearing is stopped, whether there is waste remaining on the waste chute 2 is detected by the detection unit 5, and when waste remaining is detected, the remaining waste can be driven to slide down by the turnover plate mechanism. It can be seen that in the embodiment, automatic detection of abnormal conditions and timely processing are realized, and the labor intensity of the operator is reduced.

[0037] The detection unit 5 includes, but is not limited to, an inductive switch, a weight sensor, etc.

[0038] Preferably, the detection unit 5 is arranged on the movable turnover plate 41, and the detection result is more accurate.

[0039] The above merely describes a preferred embodiment of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A shear device for preventing steel from falling, comprising a shear and a scrap chute, an installation end of the scrap chute being fitted to a frame of the shear and having a fitting gap between the installation end and a shear frame of the shear, characterized in that: The assembly gap is provided with a press roller, which is rotatably mounted on the scissor frame or the waste chute and closes at least part of the assembly gap.

2. The fall-prevention shearing device according to claim 1, wherein: The press roller is a rubber-coated roller.

3. The drop steel prevention shearing device according to claim 1, wherein: The press roller is mounted on the waste chute.

4. The drop steel prevention shearing device according to claim 1, wherein: An end bearing seat of the press roller is provided with an adjusting washer, which is configured to make the press roller just contact the structural member on the other side across the assembly gap.

5. The drop steel prevention shearing device according to claim 1, wherein: The waste chute is provided with a flap mechanism, which includes a movable flap hingedly mounted on a chute bottom plate and a flap driving unit for driving the movable flap to rotate about a hinge shaft, and the hinged end of the movable flap is an end away from the mounting end.

6. The drop steel prevention shearing device according to claim 5, wherein: The chute bottom plate is provided with a notch, and the movable flap is arranged at the notch, and the flap driving unit is located below the waste chute and connected with a lower plate surface of the movable flap.

7. The fall-prevention shearing device of claim 6, wherein: The movable flap is coplanar with the chute bottom plate, and in the width direction of the waste chute, there is a transverse gap between the movable flap and the chute bottom plate.

8. A fall arrest shearing device as claimed in any one of claims 5 to 7, wherein: The press roller is mounted on the movable flap.

9. The drop steel prevention shearing device according to claim 5, wherein: Further comprising a detection unit for detecting whether there is waste on the waste chute.

10. The fall-prevention shearing device of claim 9, wherein: The detection unit is arranged on the movable flap.