Square pile electrode disc and roll welding equipment

Abstract

The embodiment of the utility model provides a square pile electrode disc and roll welding equipment, and relates to the field of cage rib roll welding. The square pile electrode disc comprises a conductive base, a plurality of conductive blocks and a plurality of isolation blocks, wherein the conductive base is of an enclosed structure, the multiple conductive blocks and the multiple isolation blocks are sequentially and alternately arranged along the outer wall of the conductive base, the conductive blocks are used for supporting the main ribs, and the conductivity of the isolation blocks is lower than the conductivity of the conductive blocks and the conductivity of the conductive base at the same time. According to the square pile electrode disc, the conductive base and the conductive block which are high in conductivity are adopted for conducting operation, and then the welding current can be reduced; and meanwhile, the isolation blocks with low conductivity are used for preventing the non-working area from conducting electricity, so that energy waste is avoided. The roll welding equipment comprises the square pile electrode disc and has all functions of the square pile electrode disc.

Description

TECHNICAL FIELD

[0001] The utility model relates to cage muscle roll welding field, specifically, relate to a square pile electrode disc and roll welding equipment. BACKGROUND

[0002] The existing square pile electrode disc is mostly two kinds, one is made of low conductivity material, but there is the problem of too large welding current required, leading to high energy consumption cost, the other is high conductivity material support, which can reduce welding current, but the non-working area also conducts electricity, which also has certain energy waste problem. SUMMARY

[0003] The utility model provides a square pile electrode disc and roll welding equipment, which is made of materials with different conductivities, which can reduce welding current on the one hand, and avoid energy waste caused by conduction in the non-working area on the other hand.

[0004] The embodiment of the utility model can be realized as follows:

[0005] In the first aspect, the embodiment of the utility model provides a square pile electrode disc, which comprises:

[0006] A conductive base, a plurality of conductive blocks and a plurality of isolation blocks;

[0007] The conductive base is in a closed structure, the plurality of conductive blocks and the plurality of isolation blocks are alternately arranged along the outer wall of the conductive base, the conductive blocks are used for supporting the main reinforcement, and the conductivity of the isolation blocks is lower than the conductivity of the conductive blocks and the conductivity of the conductive base.

[0008] Optionally, the conductive blocks comprise corner blocks and edge blocks, the corner blocks are arranged at the corners of the conductive base, the edge blocks are arranged at the sides of the conductive base, and the two sides of the corner blocks and the edge blocks are provided with the isolation blocks.

[0009] Optionally, a first groove is formed in the corner block, and the first groove is used for accommodating the main reinforcement.

[0010] And / or, a second groove is formed in the edge block, and the second groove is used for accommodating the main reinforcement.

[0011] Optionally, the end face of the isolation block away from the conductive base is protrudingly arranged relative to the end face of the edge block away from the conductive base.

[0012] Optionally, the square pile electrode disc further comprises a plurality of insulating plates, and the plurality of insulating plates are one-to-one correspondingly arranged between the plurality of isolation blocks and the conductive base.

[0013] Optionally, the square stake electrode disc further comprises a first fastener and a first insulating bushing, the first fastener is used for penetrating the sidewall of the conductive base and connected with the insulating block, and the first insulating bushing is arranged between the first fastener and the insulating block.

[0014] Optionally, the square stake electrode disc further comprises a double self-locking washer, the double self-locking washer is used for sleeving the first fastener.

[0015] Optionally, the square stake electrode disc further comprises a second fastener and a second insulating bushing, the second fastener is used for penetrating the sidewall of the insulating block and connected with the conductive base, and the second insulating bushing is arranged between the second fastener and the insulating block.

[0016] Optionally, the square stake electrode disc further comprises an insulating pressing pad, the insulating pressing pad is arranged between the second fastener and the insulating block, and the insulating pressing pad is close to the conductive base relative to the second insulating bushing.

[0017] In a second aspect, the embodiment of the utility model provides a roll welding equipment, including square stake electrode disc.

[0018] The square stake electrode disc and the roll welding equipment have the following advantages, for example:

[0019] The square stake electrode disc comprises a conductive base, a plurality of conductive blocks and a plurality of insulating blocks; wherein the conductive base is in a closed structure, the plurality of conductive blocks and the plurality of insulating blocks are sequentially and alternately arranged along the outer wall of the conductive base, the conductive block is used for supporting the main reinforcement, and the conductivity of the insulating block is lower than the conductivity of the conductive block and the conductivity of the conductive base. The square stake electrode disc adopts the conductive base and the conductive block with high conductivity to conduct electricity, so as to reduce the welding current; and the insulating block with low conductivity is used to avoid the conduction of non-working areas, so as to avoid energy waste.

[0020] The roll welding equipment comprises the square stake electrode disc, and has all the functions of the square stake electrode disc. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment, and it should be understood that the following drawings only show some embodiments of the utility model, and should not be regarded as the limitation to the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0022] Figure 1 It is a structure schematic view of the square stake electrode disc provided in the embodiment of the utility model under the first visual angle.

[0023] Figure 2 Figure 2 is a structural schematic view of the square pile electrode disc provided in the embodiment of the present application from a second perspective;

[0024] Figure 3 Figure 3 is a cross-sectional schematic view of the square pile electrode disc provided in the embodiment of the present application;

[0025] Figure 4 Figure 4 is a partial enlarged schematic view of the square pile electrode disc provided in the embodiment of the present application. Figure 2 Figure 5 is a partial enlarged schematic view of the square pile electrode disc provided in the embodiment of the present application.

[0026] Figure 1 is a structural schematic view of the square pile electrode disc provided in the embodiment of the present application. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings of the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present application.

[0029] It should be noted that: similar reference numerals and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0030] In the description of the present application, it should be noted that if the terms "upper", "lower", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship of the product of the present application when it is usually placed, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the present application.

[0031] In addition, if the terms "first", "second" or the like are used herein, they are used only for distinguishing one element from another, and do not necessarily indicate or imply a relative importance between the elements.

[0032] The terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by an "including a" statement does not exclude the existence of additional elements in the process, method, article, or apparatus that includes the element.

[0033] Unless otherwise defined and limited, the terms "set", "connected", and the like, are to be construed broadly and are not limited to a direct connection, but can be indirect connection, or integrally connected, and can be mechanical or electrical connection, or direct or indirect connection through an intermediate medium, or internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0034] It should be noted that the features in the embodiments of the present application can be combined with each other without conflict.

[0035] Please refer to Figure 1 and Figure 2 The square pile electrode disc 100 and the roll welding equipment provided in the embodiments of the present application can solve the above problems, which will be described in detail.

[0036] The square pile electrode disc 100 provided in the embodiments of the present application comprises a conductive base 110, a plurality of conductive blocks 120 and a plurality of isolation blocks 130, and is applied to a roll welding equipment.

[0037] The conductive base 110 is in a closed structure, the plurality of conductive blocks 120 and the plurality of isolation blocks 130 are arranged alternately along the outer wall of the conductive base 110, the conductive block 120 is used for supporting the main reinforcement, and the conductivity of the isolation block 130 is lower than the conductivity of the conductive block 120 and the conductivity of the conductive base 110.

[0038] The square pile electrode disc 100 adopts the conductive base 110 and the conductive block 120 with high conductivity for conductive operation, thereby reducing the welding current; at the same time, the isolation block 130 with low conductivity is used to avoid the conduction of non-working area, thereby avoiding the waste of energy consumption.

[0039] In the embodiment, the conductive base 110 and the conductive block 120 are preferably made of brass, thereby controlling the manufacturing cost; of course, in other embodiments of the utility model, other conductive materials such as red copper, chromium-zirconium copper, etc. can also be used.

[0040] Please refer to Figure 1 and Figure 2 In order to facilitate the placement of the main reinforcement in different positions and the conduction, the conductive block 120 can include corner blocks 121 and side blocks 122, the corner blocks 121 are arranged at the corners of the conductive base 110, and the side blocks 122 are arranged at the sides of the conductive base 110, and the two sides of the corner blocks 121 and the side blocks 122 are provided with isolation blocks 130.

[0041] In the embodiment, the conductive base 110 has a square enclosure structure, two side blocks 122 and three isolation blocks 130 are arranged on one side of the conductive base 110, that is, the number of corner blocks 121 on a single conductive base 110 is four, the number of side blocks 122 is eight, and the number of isolation blocks 130 is nine; of course, in other embodiments of the utility model, the conductive base 110 can also have a triangular platform enclosure structure, a cuboid enclosure structure, etc., and the number of side blocks 122, corner blocks 121 and isolation blocks 130 on a single conductive base 110 can also be other settings.

[0042] Specifically, in order to improve the supporting and accommodating effect of the main reinforcement and improve the relative position stability of the main reinforcement, a first recess 1211 is formed on the corner block 121, and a second recess 1221 is formed on the side block 122, and the first recess 1211 and the second recess 1221 are both used for accommodating the main reinforcement. Moreover, the first recess 1211 and the second recess 1221 are both arc-shaped recesses.

[0043] Please refer to Figure 1 and Figure 2 In order to make the isolation block 130 have a better isolation effect on the main reinforcement, the end face of the isolation block 130 away from the conductive base 110 is protrudingly arranged relative to the end face of the side block 122 away from the conductive base 110.

[0044] It can be understood that, in the case that the isolation block 130 and the side block 122 are both directly in contact with the conductive base 110, the thickness of the isolation block 130 is thicker than the thickness of the side block 122; or in the case that the isolation block 130 and the side block 122 are not directly in contact with the conductive base 110, the distance between the end face of the isolation block 130 away from the conductive base 110 and the conductive base 110 is greater than the distance between the end face of the side block 122 away from the conductive base 110 and the conductive base 110.

[0045] Please refer to Figure 1 and Figure 2The square stake electrode plate 100 further comprises a plurality of insulating plates 140, which are arranged between the plurality of isolation blocks 130 and the conductive base 110 one by one. The insulating plates 140 are arranged to insulate the isolation blocks 130 and the conductive base 110, so as to avoid the waste of energy caused by the electrification of the isolation blocks 130.

[0046] Please refer to Figure 2 and Figure 3 The square stake electrode plate 100 further comprises a first fastener 150 and a first insulating bushing 155. The first fastener 150 is arranged to penetrate the sidewall of the conductive base 110 and connect with the isolation block 130. The first insulating bushing 155 is arranged between the first fastener 150 and the isolation block 130.

[0047] In assembly, the first fastener 150 penetrates the conductive base 110 from the inner side of the conductive base 110 and connects with the isolation block 130. The first insulating bushing 155 is arranged to avoid the conduction of electricity from the first fastener 150 to the isolation block 130.

[0048] Specifically, the first fastener 150 can be a bolt. In order to facilitate disassembly, the head of the bolt can be arranged to protrude from the inner sidewall of the conductive base 110.

[0049] In addition, in order to improve the connection and fastening of the first fastener 150, the square stake electrode plate 100 further comprises a double-stacked self-locking washer 158, which is arranged to be sleeved on the first fastener 150.

[0050] Please refer to Figure 2 and Figure 4 The square stake electrode plate 100 further comprises a second fastener 160 and a second insulating bushing 165. The second fastener 160 is arranged to penetrate the sidewall of the isolation block 130 and connect with the conductive base 110. The second insulating bushing 165 is arranged between the second fastener 160 and the isolation block 130.

[0051] In assembly, the second fastener 160 penetrates the isolation block 130 from the outer side of the isolation block 130 and connects with the conductive base 110. The second insulating bushing 165 is arranged to avoid the conduction of electricity from the second fastener 160 to the isolation block 130.

[0052] Specifically, the second fastener 160 can be a bolt. In order to prevent the head of the bolt from protruding from the outer side of the isolation block 130, a countersunk hole can be formed in the isolation block 130, and the head of the bolt is arranged in the countersunk hole.

[0053] And, in order to further improve the insulation effect, the square pile electrode disc 100 can further comprise an insulating pressing pad 168, which is arranged between the second fastener 160 and the isolation block 130, and the insulating pressing pad 168 is close to the conductive base 110 relative to the second insulating sleeve 165.

[0054] In addition, in order to improve the connection stability of the conductive base 110 and the corner block 121 and the edge block 122, the third fastener can be used for connection locking, and since the conductive base is required, a corresponding insulating component does not need to be arranged on the third fastener. The third fastener can penetrate the conductive base 110 from the inner side of the conductive base 110 and be connected with the corner block 121 or the edge block 122, or can penetrate from the outer side of the corner block 121 or the edge block 122 to be connected with the conductive base 110.

[0055] It should be noted that the above-mentioned insulating component is preferably glass fiber epoxy resin with good insulating performance; of course, it can also be other insulating materials, and the specific material type is not limited.

[0056] In the second aspect, the embodiment of the utility model provides a roll welding equipment, including square pile electrode disc 100, still include copper disc, copper disc and square pile electrode disc 100 can be used as two poles, through contacting main reinforcement and spiral reinforcement to form conductive loop, and then realize the welding operation of main reinforcement and spiral reinforcement. The roll welding equipment includes the square pile electrode disc 100, which has all the functions of the square pile electrode disc 100.

[0057] In summary, the square pile electrode disc 100 and the roll welding equipment provided by the embodiment of the utility model have at least the following advantages:

[0058] (1), the square pile electrode disc 100 adopts the conductive base 110 and the conductive block 120 with high conductivity to conduct electricity, thereby reducing the welding current; at the same time, the isolation block 130 with low conductivity is used to avoid the conduction of non-working area, thereby avoiding energy waste.

[0059] (2), the square pile electrode disc 100 is provided with the first recess 1211 and the second recess 1221 on the corner block 121 and the edge block 122 respectively, which helps to improve the accommodation effect of the main reinforcement, thereby improving the stability of the roll welding operation.

[0060] (3), the square pile electrode disc 100 is provided with the first insulating sleeve 155, the second insulating sleeve 165 and the insulating pressing pad 168, which helps to improve the insulation effect of the isolation block 130, avoids the power conduction to the isolation block 130, and thereby avoids the energy waste.

[0061] The above merely illustrates the specific implementation of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A monopole electrode disc, characterized by, The square pile electrode disc comprises a conductive base (110), a plurality of conductive blocks (120), and a plurality of isolation blocks (130). The conductive base (110) is in a closed structure, and the plurality of conductive blocks (120) and the plurality of isolation blocks (130) are arranged alternately along the outer wall of the conductive base (110), the conductive blocks (120) are used for supporting the main reinforcement, and the conductivity of the isolation blocks (130) is lower than the conductivity of the conductive blocks (120) and the conductivity of the conductive base (110). The conductive blocks (120) comprise corner blocks (121) and side blocks (122), the corner blocks (121) are arranged at the corners of the conductive base (110), the side blocks (122) are arranged at the sides of the conductive base (110), and the two sides of the corner blocks (121) and the side blocks (122) are provided with the isolation blocks (130).

2. The square-pile electrode disc of claim 1, wherein The corner blocks (121) are provided with first grooves (1211), and the first grooves (1211) are used for accommodating the main reinforcement.

3. The square piling electrode disc according to claim 2, characterized in that, The side blocks (122) are provided with second grooves (1221), and the second grooves (1221) are used for accommodating the main reinforcement. The end face of the isolation blocks (130) away from the conductive base (110) is protrudingly arranged relative to the end face of the side blocks (122) away from the conductive base (110).

4. The square-pile electrode disc of claim 2, wherein The square pile electrode disc further comprises a plurality of insulation plates (140), which are arranged one by one between the plurality of isolation blocks (130) and the conductive base (110).

5. The square-pile electrode panel according to any one of claims 1-4, wherein The square pile electrode disc further comprises a first fastener (150) and a first insulation bushing (155), the first fastener (150) is used for penetrating the side wall of the conductive base (110) and being connected with the isolation blocks (130), and the first insulation bushing (155) is arranged between the first fastener (150) and the isolation blocks (130).

6. The square-pile electrode panel according to any one of claims 1-4, wherein The square pile electrode disc further comprises a double-stacked self-locking gasket (158), which is used for sleeving the first fastener (150).

7. The square-pile electrode disc of claim 6, wherein The square pile electrode disc further comprises a second fastener (160) and a second insulation bushing (165), the second fastener (160) is used for penetrating the side wall of the isolation blocks (130) and being connected with the conductive base (110), and the second insulation bushing (165) is arranged between the second fastener (160) and the isolation blocks (130).

8. The square-pile electrode disc of any one of claims 1-4, wherein, The square pile electrode disc further comprises an insulation pressing pad (168), which is arranged between the second fastener (160) and the isolation blocks (130), and the insulation pressing pad (168) is close to the conductive base (110) relative to the second insulation bushing (165).

9. The square-pile electrode disc of claim 8, wherein, The square pile electrode disc comprises the square pile electrode disc according to any one of claims 1-9.

10. A seam welding apparatus characterized by comprising: ​

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