Wire box welding concentric-square-shaped station detection device
By designing a detection device for the welding loop-shaped station of wire boxes, and using a turntable and transmission mechanism combined with a PLC control box and electromagnet, secondary welding of unqualified wire boxes can be achieved, which solves the problem of low efficiency in traditional wire box welding stations, improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202422840791.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Traditional junction box welding stations are linear, which means that after welding and inspection, the junction boxes can only be conveyed to the next step or rejected, increasing production costs and reducing production efficiency.
Design a wire box welding return station inspection device, including a welding station and an inspection station, connected by a first conveyor track. The device uses a turntable and a transmission mechanism to realize the intermittent rotation of the wire box. Combined with a PLC control box and an electromagnet, the device returns unqualified wire boxes to the welding station for secondary welding based on the inspection results, while qualified wire boxes enter the next station.
It improved production efficiency, maintained product quality, reduced rework processes, and lowered production costs.
Smart Images
Figure CN223588576U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a wire box welding technical field, concretely relates to a wire box welding return type station detection device. BACKGROUND
[0002] The photovoltaic junction box is a connecting device between the solar cell square array formed by the solar cell module and the solar charging control device, and its main function is to connect and protect the solar photovoltaic module.
[0003] The traditional wire box welding station is linear, after completing the welding and detection work, the wire box can only be transported to the next step or be rejected, therefore, the outward repair process needs to be added, which not only increases the production cost, but also reduces the production efficiency. UTILITY MODEL CONTENT
[0004] In view of the above problems existing in the prior art wire box welding return type station detection device, the utility model is provided.
[0005] Therefore, the utility model aims at providing a wire box welding return type station detection device, solving the problem that the wire box welding station is linear in the prior art, after completing the welding and detection work, the wire box can only be transported to the next step or be rejected, therefore, the outward repair process needs to be added, which not only increases the production cost, but also reduces the production efficiency.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme:
[0007] A wire box welding return type station detection device, comprising a welding station and a detection station, the welding station is arranged on one side of the detection station, a first conveying track is arranged between the welding station and the detection station, a rotating disc is arranged between the two ends of the first conveying track, a plurality of material receiving grooves are formed in the side wall of the rotating disc, a side plate is arranged on the upper side of the rotating disc, one side of the side plate is fixedly connected with the side wall of the detection station, a rotating rod is fixedly sleeved with the middle part of the rotating disc, the upper end of the rotating rod is rotatably connected with the side plate, a transmission mechanism for driving the rotating rod to rotate is arranged on the upper surface of the side plate, a second conveying track is arranged on the side of the rotating disc away from the first conveying track, support plates are arranged on both sides of one end of the first conveying track and one end of the second conveying track, and electromagnets are arranged above the tracks between the corresponding two support plates.
[0008] Preferably, the transmission mechanism comprises a spur gear and an incomplete gear, the spur gear is fixedly sleeved on the upper end of the rotating rod, the incomplete gear is arranged on one side of the spur gear in meshing mode, the transmission rod is fixedly sleeved in the incomplete gear, one end of the transmission rod is rotatably connected with the upper surface of the side plate, the fixed plate is fixedly arranged on one side of the upper surface of the side plate, the worm is rotatably arranged on the side of the fixed plate close to the incomplete gear, the worm wheel is fixedly sleeved on the upper end of the transmission rod, the worm and the worm wheel are connected in meshing mode, the motor is fixedly arranged on the side of the fixed plate away from the worm, and the output end of the motor is fixedly connected with one end of the worm.
[0009] Preferably, one side of the detection station is provided with a PLC control box, and the PLC control box is electrically connected with the two electromagnets.
[0010] Preferably, the motor is fixedly connected with the fixed plate through the support frame.
[0011] Preferably, the inside of the detection station is provided with a plurality of CDD visual detection cameras.
[0012] Preferably, the inside of the welding station is provided with an automatic welding robot.
[0013] In the above technical solution, the technical effects and advantages of the utility model are provided:
[0014] The utility model discloses a wire box welding back type station detection device, which comprises a base, a rotating disc is fixedly arranged on the upper surface of the base, a plurality of side plates are fixedly arranged on the rotating disc, a plurality of fixed plates are fixedly arranged on the upper surface of the side plate, a plurality of motors are fixedly arranged on the fixed plate, a plurality of worms are rotatably arranged on the side of the fixed plate close to the incomplete gear, a plurality of worm wheels are fixedly sleeved on the upper end of the transmission rod, the worm and the worm wheel are connected in meshing mode, the motor is fixedly arranged on the side of the fixed plate away from the worm, and the output end of the motor is fixedly connected with one end of the worm. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments described in the utility model, and other drawings can also be obtained by those skilled in the art according to these drawings.
[0016] Figure 1 The structure diagram of the wire box welding back type station detection device is provided.
[0017] Figure 2 The structure diagram of the wire box welding back type station detection device is provided.Figure 1 the internal structure diagram of the first part of the local part A in the figure 1;
[0018] Figure 3 is Figure 1 the enlarged schematic diagram of the structure of the local part A in the figure 1.
[0019] Explanation of reference signs:
[0020] 1, welding station; 2, detection station; 3, first conveying track; 4, rotating disc; 5, PLC control box; 6, rotating rod; 7, straight gear; 8, side plate; 9, transmission rod; 10, worm gear; 11, incomplete gear; 12, worm; 13, motor; 14, fixed plate; 15, support plate; 16, electromagnet; 17, second conveying track. DETAILED DESCRIPTION
[0021] In order for those skilled in the art to better understand the technical scheme of the utility model, the utility model will be further described in detail below with reference to the drawings.
[0022] The utility model discloses a wire box welding back type station detection device.
[0023] Embodiment one
[0024] Referring to Figures 1-3 A wire box welding back type station detection device, comprising a welding station 1 and a detection station 2, the welding station 1 is arranged at one side of the detection station 2, the first conveying track 3 is arranged between the welding station 1 and the detection station 2, the rotating disc 4 is arranged between the two ends of the first conveying track 3, a plurality of material receiving grooves are formed in the side wall of the rotating disc 4, the upper side of the rotating disc 4 is provided with the side plate 8, one side of the side plate 8 is fixedly connected with the side wall of the detection station 2, the rotating rod 6 is fixedly sleeved in the middle part of the rotating disc 4, the upper end of the rotating rod 6 is rotatably connected with the side plate 8, the second conveying track 17 is arranged on the side of the rotating disc 4 away from the first conveying track 3, the support plates 15 are arranged on the two sides of one end of the first conveying track 3 and the two sides of one end of the second conveying track 17, the electromagnets 16 are arranged between the corresponding two support plates 15 and located above the tracks, the PLC control box 5 is arranged on one side of the detection station 2, the PLC control box 5 is electrically connected with the two electromagnets 16, so that the on-off of the power supply of the electromagnet 16 can be conveniently controlled, a plurality of CDD visual detection cameras are arranged in the detection station 2, so that efficient detection work can be carried out, and the automatic welding robot is arranged in the welding station 1, so that automatic welding work can be carried out.
[0025] Embodiment two
[0026] Referring to Figures 1-3The upper surface of the side plate 8 is provided with a transmission mechanism for driving the rotating rod 6 to rotate, the transmission mechanism comprises a spur gear 7 and an incomplete gear 11, the spur gear 7 is fixedly sleeved on the upper end of the rotating rod 6, the incomplete gear 11 is meshingly arranged on one side of the spur gear 7, the incomplete gear 11 is fixedly sleeved with a transmission rod 9 in the inside, one end of the transmission rod 9 is rotatably connected with the upper surface of the side plate 8, a fixed plate 14 is fixedly arranged on one side of the upper surface of the side plate 8, a worm 12 is rotatably arranged on the side of the fixed plate 14 close to the incomplete gear 11, the upper end of the transmission rod 9 is fixedly sleeved with a worm wheel 10, the worm 12 is meshingly connected with the worm wheel 10, a motor 13 is fixedly arranged on the side of the fixed plate 14 away from the worm 12, the output end of the motor 13 is fixedly connected with one end of the worm 12, and the motor 13 is fixedly connected with the fixed plate 14 through a support frame, so that the motor 13 is more stable in connection with the fixed plate 14.
[0027] In the utility model, when in use, the wire box welded in the welding station 1 is conveyed to the detection station 2 through the first conveying track 3, and after detection, it is put into the groove in the side wall of the rotating disc 4, during which the motor 13 drives the worm 12 to rotate, the worm 12 drives the worm wheel 10 to rotate, that is, the incomplete gear 11 is driven to rotate, the incomplete gear 11 drives the spur gear 7 to rotate intermittently, that is, the rotating disc 4 is driven to rotate intermittently, and the PLC control box 5 controls the on-off of the power supply of the electromagnet 16 on both sides according to the detection result, that is, the wire box that does not meet the detection requirement can be magnetically adsorbed into the first conveying track 3, so that the wire box is conveyed into the welding station 1 again for secondary welding, and the wire box that meets the detection requirement is magnetically adsorbed into the second conveying track 17 and conveyed to the next station, that is, the product quality can be kept and the production efficiency can be improved.
[0028] The above only describes some exemplary embodiments of the utility model by way of illustration, without doubt, for ordinary skilled person in the art, the described embodiments can be modified in various ways without departing from the spirit and scope of the utility model. Therefore, the above drawings and description are illustrative in nature and should not be understood as limiting the scope of protection of the utility model claims.
Claims
1. A wire box welding return station detection device, comprising a welding station (1) and a detection station (2), characterized in that, The welding station (1) is arranged on one side of the detection station (2), a first conveying track (3) is arranged between the welding station (1) and the detection station (2), a rotating disc (4) is arranged between the two ends of the first conveying track (3), a plurality of material receiving grooves are arranged in the side wall of the rotating disc (4), a side plate (8) is arranged on the upper side of the rotating disc (4), one side of the side plate (8) is fixedly connected with the side wall of the detection station (2), a rotating rod (6) is fixedly sleeved with the middle part of the rotating disc (4), the upper end of the rotating rod (6) is rotatably connected with the side plate (8), a transmission mechanism for driving the rotating rod (6) to rotate is arranged on the upper surface of the side plate (8), a second conveying track (17) is arranged on the side of the rotating disc (4) away from the first conveying track (3), support plates (15) are arranged on both sides of one end of the first conveying track (3) and one end of the second conveying track (17), and electromagnets (16) are arranged between the corresponding two support plates (15) and above the tracks.
2. The wire box weld back style station detection apparatus of claim 1, wherein, The transmission mechanism comprises a spur gear (7) and an incomplete gear (11), the spur gear (7) is fixedly sleeved with the upper end of the rotating rod (6), the incomplete gear (11) is arranged on one side of the spur gear (7), a transmission rod (9) is fixedly sleeved in the incomplete gear (11), one end of the transmission rod (9) is rotatably connected with the upper surface of the side plate (8), a fixed plate (14) is fixedly arranged on one side of the upper surface of the side plate (8), a worm (12) is rotatably arranged on the side of the fixed plate (14) close to the incomplete gear (11), a worm wheel (10) is fixedly sleeved with the upper end of the transmission rod (9), the worm (12) is rotatably connected with the worm wheel (10), a motor (13) is fixedly arranged on the side of the fixed plate (14) away from the worm (12), and the output end of the motor (13) is fixedly connected with one end of the worm (12).
3. The wire box weld back style station detection apparatus of claim 1, wherein, One side of the detection station (2) is provided with a PLC control box (5), and the PLC control box (5) is electrically connected with the two electromagnets (16).
4. The wire box weld back style station detection apparatus of claim 2, wherein, The motor (13) is fixedly connected with the fixed plate (14) through a support frame.
5. The wire box weld back style station detection apparatus of claim 1, wherein, A plurality of CDD visual detection cameras are arranged in the detection station (2).
6. The wire box weld back style station detection apparatus of claim 1, wherein, An automatic welding robot is arranged in the welding station (1). An automatic welding robot is arranged in the welding station (1).