Press fitting device for clutch coil

Abstract

A press fitting device of a clutch coil comprises a bottom plate (1) and is characterized in that a limiting block (2) of a belt wheel shell and a support (3) are arranged on the bottom plate (1), a lifting device (4) distributed corresponding to the limiting block (2) is arranged on the support (3), a press fitting head (5) is arranged on an output shaft of the lifting device (4), and a first mounting plate (6) and a second mounting plate (7) are sequentially arranged on the lifting device (4). A third mounting plate (8) is arranged on the bottom plate (1), safety assemblies are mounted on the second mounting plate (7) and the third mounting plate (8), a control module is further mounted on the bottom plate (1), and the control module, the safety assemblies and the lifting device (4) form electric signal control cooperation. The coil press-fitting device is simple in structure, convenient to use and accurate in press-fitting position, guarantees the accuracy of pressing every time, guarantees the consistency rate of products, reduces product damage, improves the coil press-fitting efficiency, and enhances the production safety.

Description

TECHNICAL FIELD

[0001] The utility model relates to the production field of electromagnetic clutch, concretely is a kind of pressure equipment of clutch coil. BACKGROUND

[0002] In the processing production of electromagnetic clutch coil, coil needs to be installed in coil shell, and the both ends of coil are stretched out of shell through the hole reserved by coil shell.In order to better insulation effect, epoxy is poured in the bottom of coil shell to seal coil and insulation.According to process requirement, the wound coil is pressed into the shell by die to make it completely flat inside the shell.This can ensure that epoxy is fully filled in the subsequent epoxy pouring process, and the both ends of coil can also be completely stretched out of coil shell.

[0003] At present, the existing coil pressing process is that workers place the wound coil in the shell and manually press it into the shell using a stick-shaped die to make it completely flat.The manual pressing method not only has a great impact on production efficiency, but also has a great safety hazard for operators, and the operator often has a safety accident of hitting fingers without any protective measures, and the product cannot guarantee consistency due to the size of the operator's strength, and the pressing may not be in place.The manual pressing method has no positioning device or sighting device, and deviation is easy to occur, the edge of the product may be damaged, long-time operation has a great consumption on the operator's physical strength and concentration, so that the productivity is low, and the workers have a certain safety risk. UTILITY MODEL CONTENT

[0004] The utility model is to overcome the deficiencies in the prior art, provide a kind of pressure equipment of clutch coil.

[0005] The present application provides the following technical solutions:

[0006] A kind of pressure equipment of clutch coil, it includes bottom plate, characterized by: bottom plate is equipped with the limiting block of wheel shell body and support, limiting block and support are equipped with the lifting device of distribution correspondence on support, lifting device is equipped with pressure head on the output shaft of lifting device, lifting device is equipped with the first mounting plate on, the second mounting plate is installed on the first mounting plate, the third mounting plate is connected with the second mounting plate on bottom plate and is distributed with the second mounting plate, safety assembly is installed on the second mounting plate and third mounting plate, control module is also installed on bottom plate, control module and safety assembly and lifting device form electric signal control cooperation.

[0007] On the basis of the above technical solutions, the following further technical solutions can also be provided:

[0008] The lifting device is a longitudinally distributed air cylinder.

[0009] The second and third mounting plates have the same shape, being either L-shaped or concave.

[0010] The safety component mentioned is a grating.

[0011] The limiting block is coaxially distributed with the pressing head.

[0012] Advantages of the utility model:

[0013] This invention features a simple structure, is easy to use, and provides accurate pressing positions, ensuring the accuracy of each press, guaranteeing product consistency, reducing product damage, improving coil pressing efficiency, and enhancing production safety. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention. Detailed Implementation

[0015] like Figure 1 As shown, a clutch coil pressing device includes a base plate 1 mounted on a working platform, a frustum-shaped limiting block 2 protruding from the base plate 1, and a boss 2a with a diameter much smaller than that of the limiting block 2 extending upward from the upper surface of the limiting block 2.

[0016] The base plate 1 on one side of the limiting block 2 is connected to an L-shaped bracket 3. A cylinder is installed at one end of the bracket 3 as a lifting device 4. The output shaft of the lifting device 4 is axially downward and its end is not equipped with a cylindrical pressing head 5. The pressing head 5, the output shaft of the lifting device 4, the limiting block 2 and the boss 2a are coaxially distributed.

[0017] A T-shaped first mounting plate 6 is installed on the top of the cylinder of the lifting device 4, and an L-shaped second mounting plate 7 is installed on the first mounting plate 6. Both the first mounting plate 6 and the second mounting plate 7 are horizontally distributed.

[0018] A third mounting plate 8, corresponding to the second mounting plate 7, is connected to the base plate 1. Corresponding optical gratings 9 are installed on the second mounting plate 7 and the third mounting plate 8 as safety components. A control module (not shown in the figure) is also installed on the base plate 1. The control module, optical gratings 9, and lifting device 4 form an electrical signal control connection.

[0019] A foot switch (not shown in the figure) is installed below the work platform to correspond with the lifting device 4.

[0020] Work process:

[0021] The staff first places the coil inside the housing, and then smoothly places the housing of the coil onto the limit block 2. At this time, the light grid 9, which is a safety component, detects that there is an object blocking it and sends a signal to the control module. At this time, the lifting device 4 will not descend regardless of any step on the switch.

[0022] Only after the coil shell is placed, the hand is retracted to a safe distance, that is, the grating 9 does not detect that there is an object blocking, the control module receives the signal, releases the lock of the stepping switch, at this time the stepping switch lifting device 4 drives the press-fitting head 5 to descend to press the coil, and the coil is completely pressed into the coil shell, and then the stepping switch is stepped again, the lifting device 4 drives the press-fitting head 5 to ascend, the pressing is completed, the product is taken out and flows to the next sequence.

Claims

1. A press-fitting device for a clutch coil, comprising a base plate (1), characterized in that: The base plate (1) is provided with a limiting block (2) with a wheel housing and a bracket (3). The bracket (3) is provided with a lifting device (4) corresponding to the limiting block (2). The output shaft of the lifting device (4) is provided with a pressing head (5). The lifting device (4) is provided with a first mounting plate (6). A second mounting plate (7) is installed on the first mounting plate (6). A third mounting plate (8) corresponding to the second mounting plate (7) is connected to the base plate (1). Safety components are installed on the second mounting plate (7) and the third mounting plate (8). A control module is also installed on the base plate (1). The control module forms an electrical signal control cooperation with the safety components and the lifting device (4).

2. The clutch coil pressing device according to claim 1, characterized in that: The lifting device (4) is a cylinder distributed longitudinally.

3. The clutch coil pressing device according to claim 1, characterized in that: The second mounting plate (7) and the third mounting plate (8) have the same shape, which is either L-shaped or concave.

4. The clutch coil pressing device according to claim 1, characterized in that: The safety component is a grating (9).

5. The press-fitting device for a clutch coil according to claim 1, characterized in that: The limiting block (2) and the pressing head (5) are coaxially distributed.

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