Auxiliary spray cooling device of vibration cutter equipment
By using a vibrating knife equipment with an auxiliary spray cooling device, high-pressure gas and water mist are used to cool the knife, solving the problem that air-cooled structures cannot effectively cool the knife, and improving the flatness of the cut products and the durability of the knife.
Patent Information
- Application Number
- CN202423263923.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing technologies cannot effectively cool high-hardness materials using air-cooled structures, leading to a decrease in tool sharpness, the adsorption of fine carbonized particles, an increased risk of tool breakage, and an impact on the flatness of the cut product.
A vibrating knife equipment is used with an auxiliary spray cooling device, which uses high-pressure gas and water mist to cool the cutting edge of the knife. The aluminum alloy valve body and regulating ring structure achieve efficient spray control, reduce the carbonization and adsorption of fine particles, and improve cutting accuracy.
It effectively reduces the probability of tool breakage, improves the flatness of cut products, reduces burr generation, and extends tool life.
Smart Images

Figure CN223588920U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of vibration cutter, more specifically, relate to a vibration cutter equipment auxiliary spray cooling device. BACKGROUND
[0002] In many cutting applications, the cutting process generates a large amount of heat and debris, if not promptly and effectively handled and controlled, will have adverse effects on cutting quality and working environment, air cooling structure is a commonly used solution, by using fan or air duct system to produce airflow, cold wind is blown to the cutting area, effectively reduce the temperature of cutting part, this design can help reduce heat accumulation in the cutting process, thereby reducing the wear of the tool, prolong its service life, at the same time, the air cooling structure can also quickly take away the generated heat, reduce the temperature of the cutting area, reduce the size change and deformation caused by thermal expansion and contraction.
[0003] But for the conventional higher hardness material cutting, the heat generated by air cooling has been unable to good cooling effect on the tool, seriously affect in the process of tool and material contact high temperature will make cutting material produce fine particles after high temperature carbonization adsorbed on the tool, so that the sharpness of the tool is not enough, easy to break the knife, and the cross section of the product will have a lot of burr produce bad. CONTENT OF THE UTILITY MODEL
[0004] 1. Technical problem to be solved
[0005] In view of the problems existing in the prior art, the utility model aims at providing a vibration cutter equipment auxiliary spray cooling device, which can realize the cooling of the cutting edge of the tool by high-pressure gas and water mist, reduce the carbonization and adsorption of fine particles on the surface of the tool, thereby reducing the influence of the sharpness of the tool, reducing the probability of tool fracture, and further improving the flatness of the cross section of the cutting product.
[0006] Technical scheme
[0007] To solve the above problems, the utility model adopts the following technical scheme.
[0008] A vibration cutter equipment auxiliary spray cooling device, comprising a machine tool, a moving frame is installed at the upper end of the machine tool, a vibration cutter head is installed at the front end of the moving frame, and a blade is installed at the bottom of the vibration cutter head.
[0009] The cooling mechanism includes an aluminum alloy valve body, the upper end of the aluminum alloy valve body is provided with an air adjusting knob and a water adjusting knob, one side end of the aluminum alloy valve body is provided with an air inlet hole and a water inlet hole and communicates with the inside, the flow of the air inlet hole and the water inlet hole is controlled through the air adjusting knob and the water adjusting knob, the other side end of the aluminum alloy valve body is provided with a metal hose, the outer end of the vibrating cutter head is fixedly connected with an adjusting ring, the inside of the adjusting ring is slidably connected with a sliding block, the inside of the sliding block is provided with a spray nozzle, the spray nozzle communicates with the metal hose, the inner ring upper end of the adjusting ring is provided with a plurality of evenly distributed adjusting shafts, the outer side wall of the inner ring of the adjusting ring is provided with a mounting cavity, the inside of the mounting cavity is threadedly connected with a screw rod, and the screw rod is engagedly connected with the adjusting shafts.
[0010] Further, the vibrating cutter head and the machine tool are modularly arranged, and the connection mode is clamping, so that the vibrating cutter head and the rotating cutter head can be switched through quick replacement.
[0011] Further, the lower end of the aluminum alloy valve body is fixedly connected with a magnetic base, and the upper end of the magnetic base is provided with a limiting hole, so that the magnetic base can be better fixed, and the convenience of operating the magnetic base is improved.
[0012] Further, the surface of the adjusting shaft is provided with anti-skid lines, and the outer surface is round, so that the adjusting shaft can be better rotated, and the accuracy of adjusting the adjusting shaft is improved.
[0013] Further, the adjusting shafts are in an independent state and can be individually adjusted.
[0014] Further, the connection mode of the vibrating cutter head and the bottom pre-set cutter is clamping, so that the cutter can be more conveniently replaced.
[0015] Further, the end of the screw rod close to the sliding block is fixedly connected with a rubber anti-skid layer, and the rubber anti-skid layer is made of high-temperature-resistant rubber, so that the sliding block can be better limited, and the probability of shaking is reduced.
[0016] 3. Beneficial effects
[0017] Compared with the prior art, the utility model has the advantages that:
[0018] The machine tool can realize cooling of the cutting edge part of the cutter by high-pressure gas and water mist, reduce carbonization adsorption of fine particles on the cutter surface, reduce the influence of cutter sharpness, reduce the probability of cutter fracture, and further improve the flatness of the cutting product section.
[0019] The mobile frame adjusts the position of the screw rod by rotating the adjusting shaft according to actual conditions, so that the slider can be fixed or limited in position, thereby adjusting the displacement range of the slider, and the tool can be cooled in a targeted manner. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0021] Figure 2 It is Figure 1 It is a schematic diagram of the enlarged structure at position A in the middle;
[0022] Figure 3 It is a schematic diagram of the top view structure of the adjusting ring of the utility model;
[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the adjusting ring of the utility model;
[0024] Figure 5 It is a schematic diagram of the front view cross-sectional structure of the adjusting ring part of the utility model;
[0025] Figure 6 It is a schematic diagram of the front view cross-sectional structure of the adjusting ring of the utility model.
[0026] Explanation of reference numerals in the drawings:
[0027] 1 machine tool, 2 mobile frame, 3 vibrating tool bit, 5 air adjusting knob, 6 water adjusting knob, 7 air inlet hole, 8 water inlet hole, 9 magnetic suction base, 10 metal hose, 11 adjusting ring, 12 slider, 13 adjusting shaft, 14 mounting cavity, 15 screw rod, 16 spray nozzle. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model; obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments; based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0029] In the description of the utility model, it should be explained that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0030] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, the term "installation", "set", "sleeve / interface", "connection" and so on, should do the broad sense understanding, for example "connection", can be fixed connection, also can be detachable connection, or integrally connected; can be mechanical connection, also can be electrical connection; can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0031] Embodiment 1:
[0032] Please refer to Figures 1-6 A kind of vibration cutter equipment auxiliary spray cooling device, including machine tool 1, the upper end of machine tool 1 is equipped with moving frame 2, the front end of moving frame 2 is equipped with vibration cutter head 3, the bottom of vibration cutter head 3 is equipped with blade;
[0033] Cooling mechanism includes aluminum alloy valve body, the upper end of aluminum alloy valve body is equipped with air adjusting knob 5 and water adjusting knob 6, the side end of aluminum alloy valve body is equipped with air inlet hole 7 and water inlet hole 8 and is communicated with its inside, the one end of air inlet hole 7 and water inlet hole 8 is equipped with booster pump, the flow of air inlet hole 7 and water inlet hole 8 is controlled by air adjusting knob 5 and water adjusting knob 6, the other side end of aluminum alloy valve body is equipped with metal hose 10, the outer end of vibration cutter head 3 is fixedly connected with adjusting ring 11, the inside of adjusting ring 11 is slidably connected with sliding block 12, the inside of sliding block 12 is inserted with spray nozzle 16, spray nozzle 16 is communicated with metal hose 10, the inner ring upper end of adjusting ring 11 is equipped with multiple evenly distributed adjusting shafts 13, the outer side wall of the inner ring of adjusting ring 11 is excavated with mounting cavity 14, the inside of mounting cavity 14 is threadedly connected with screw rod 15, screw rod 15 is engagedly connected with adjusting shaft 13.
[0034] Please refer to Figures 1-2 , vibration cutter head 3 and machine tool 1 are modularly arranged, and the connection mode is clamping, the switching of vibration cutter head and rotary cutter head can be realized by quick replacement, the lower end of aluminum alloy valve body is fixedly connected with magnetic base 9, the upper end of magnetic base 9 is provided with limiting hole, which is convenient for better fixing of magnetic base 9 and improves the convenience of operating magnetic base 9.
[0035] Please refer to Figures 2-6 , the surface of adjusting shaft 13 is provided with anti-skid lines, and the outer surface is in a round state, which can better rotate adjusting shaft 13, thereby improving the accuracy of adjusting adjusting shaft 13, adjusting shaft 13 is in an independent state and can be adjusted independently, the connection mode of vibration cutter head 3 and the bottom pre-set cutter is clamping, which can more conveniently replace the cutter, the end of screw rod 15 close to sliding block 12 is fixedly connected with rubber anti-skid layer, and the rubber anti-skid layer is made of high-temperature-resistant rubber, which can better limit sliding block 12 and reduce the probability of shaking.
[0036] Working principle: when the relevant technical personnel in the use of the device, the slider 12 in the adjustment ring 11 haven't sliding to the cutting direction of the cutter, at the same time, turn the adjusting shaft 13, so that the adjusting shaft 13 drive screw 15 rotation and resist in the outside of slider 12, so as to limit the slider 12, in the vibration cutter 3 cutting occurs rotation, slider 12 lower end of the spray nozzle 16 always to the cutting direction of the cutter, adjust if need to cutter all direction cooling, adjust two screw 15 make it turn out, can limit the slider 12 in the adjustment ring 11 inside the sliding position, in the vibration cutter 3 up and down vibration, slider 12 in the adjustment ring 11 inside the random shaking, adjust air knob 5 and adjust water knob 6 control the size of the spray nozzle 16, so as to can cutter multi angle cooling, the scheme can realize high pressure gas and water mist to the cutting edge of the cutter cooling, reduce the fine particles carbon adsorption on the surface of the cutter, so as to reduce the influence of the cutter sharpness, reduce the probability of cutter fracture, further improve the flatness of the cutting product section.
[0037] The above is only the preferred embodiment of the present application; but the protection scope of the present application is not limited to this. Any skilled person in the art within the technical range disclosed by the present application, according to the technical scheme of the present application and its improvement concept, equivalent replacement or change, should be covered in the protection scope of the present application.
Claims
1. A vibration knife equipment auxiliary spray cooling device, comprising a machine tool (1), a moving frame (2) is installed at the upper end of the machine tool (1), a vibration knife head (3) is installed at the front end of the moving frame (2), and a blade is installed at the bottom of the vibration knife head (3), characterized in that: The upper end of the vibrating cutter head (3) is provided with a cooling mechanism; The cooling mechanism comprises an aluminum alloy valve body, the upper end of the aluminum alloy valve body is provided with an air adjusting knob (5) and a water adjusting knob (6), one side end of the aluminum alloy valve body is provided with an air inlet hole (7) and a water inlet hole (8) and communicates with the inside, the flow of the air inlet hole (7) and the water inlet hole (8) is controlled by the air adjusting knob (5) and the water adjusting knob (6), the other side end of the aluminum alloy valve body is provided with a metal hose (10), the outer end of the vibrating cutter head (3) is fixedly connected with an adjusting ring (11), the inside of the adjusting ring (11) is slidably connected with a sliding block (12), the inside of the sliding block (12) is provided with a spray nozzle (16), the spray nozzle (16) communicates with the metal hose (10), the inner ring upper end of the adjusting ring (11) is provided with a plurality of evenly distributed adjusting shafts (13), the outer side wall of the inner ring of the adjusting ring (11) is excavated with a mounting cavity (14), the inside of the mounting cavity (14) is screwedly connected with a screw rod (15), the screw rod (15) is meshedly connected with the adjusting shaft (13).
2. The device according to claim 1, wherein: The vibrating cutter head (3) and the machine tool (1) are modularly arranged, and the connection mode is clamping.
3. The apparatus according to claim 1, wherein: The lower end of the aluminum alloy valve body is fixedly connected with a magnetic base (9), and the upper end of the magnetic base (9) is provided with a limiting hole.
4. The apparatus according to claim 1, wherein: The surface of the adjusting shaft (13) is provided with anti-skid lines, and the outer surface is round.
5. The apparatus according to claim 1, wherein: The adjusting shaft (13) is in an independent state and can be adjusted independently.
6. The apparatus according to claim 1, wherein: The connection mode of the vibrating cutter head (3) and the bottom pre-set cutter is clamping.
7. The apparatus according to claim 1, wherein: The end of the screw rod (15) close to the sliding block (12) is fixedly connected with a rubber anti-skid layer, and the rubber anti-skid layer is made of high-temperature resistant rubber.