Integrated precision casting transformer iron core processing device

Abstract

The utility model discloses an integrated precision casting transformer iron core processing device, and relates to the technical field of iron core processing. According to the iron chip polishing device, the iron chip needing to be polished is fixed to the top face of the base plate through the fixing assembly, the telescopic end drives the anti-overflow cover to move downwards to cover the iron chip, meanwhile, the longitudinal movement driving piece, the transverse movement driving piece and the polishing assembly which are fixedly installed on the top face of the inner wall of the anti-overflow cover move downwards synchronously, and the opened polishing assembly is used for polishing the surface of the iron chip; the longitudinal moving driving part and the transverse moving driving part are used for driving the grinding assembly to freely move on the plane, so that the surface of an iron chip is completely ground, scrap iron and floating dust generated during grinding are concentrated in the anti-overflow cover and do not spill, the working environment is not polluted, the health of workers is effectively guaranteed, and the working efficiency is improved. Scrap iron and floating dust in the anti-overflow cover are sucked and stored in the suction scrap collecting assembly under the cooperation of the suction scrap collecting assembly and the scrap guiding assembly, and the cleanliness of the surface of the equipment is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of iron core processing, specifically relates to integrated precision casting transformer iron core processing device. BACKGROUND

[0002] The iron core is the main part of the transformer iron core, has the winding on it, is the main path of electromagnetic induction, forms the complete iron core column structure by overlapping a plurality of iron core pieces in a certain way, the shape of the iron core column is usually rectangular or circular, with the progress of casting process, at present can be cast into the iron core piece by integrated precision casting technology, but the surface of the cast iron core piece is rough, and the smoothness of the surface of the iron core piece for assembling into the iron core should be consistent to avoid the local rough or smooth condition, to ensure that the iron core is uniformly stressed in the magnetic field, reduces the deformation or damage due to uneven stress, therefore, the surface of the iron core piece needs to be polished after casting.

[0003] The prior art discloses a polishing device for processing the internal iron core of a transformer, which can conveniently clamp and fix the iron core and improves polishing efficiency.

[0004] The prior art has the following defects: lacking the structure for collecting the iron filings generated by polishing, so that the iron filings will scatter on the processing site and the surface of equipment, not only causing the dirty and disorderly environment of the processing site, but also affecting the subsequent polishing work and processing efficiency, and the small iron filings are easy to enter the respiratory tract of human body, affecting the health of the processing personnel.

[0005] Therefore, the integrated precision casting transformer iron core processing device is provided. UTILITY MODEL CONTENT

[0006] The utility model discloses a purpose at: for solving the problem mentioned in the background art, the utility model provides integrated precision casting transformer iron core processing device.

[0007] The utility model discloses a purpose at: for solving the problem mentioned in the background art, the utility model provides integrated precision casting transformer iron core processing device.

[0008] The integrated precision casting transformer core processing device, comprising a supporting box, a base plate is fixedly installed on the top surface of the supporting box, a fixing assembly is arranged on the top surface of the base plate, a supporting column is fixedly installed on the top surface of the base plate, a top plate is fixedly installed on the top surface of the supporting column, a hydraulic telescopic rod is fixedly installed on the surface of the top plate, a spill-proof cover is fixedly installed on the bottom surface of the telescopic end of the hydraulic telescopic rod, a longitudinal movement driving element is fixedly installed on the top inner wall of the spill-proof cover, a transverse movement driving element is fixedly installed on the surface of the moving element of the longitudinal movement driving element, a polishing assembly is fixedly installed on the surface of the moving element of the transverse movement driving element, a chip removal assembly is fixedly installed on the top surface of the spill-proof cover, a suction chip collection assembly is fixedly installed on the back surface of the supporting box, and the inside of the spill-proof cover, the inside of the chip removal assembly and the inside of the suction chip collection assembly are communicated.

[0009] Further, the bottom surface of the spill-proof cover is fixedly installed with a rubber ring.

[0010] Further, the fixing assembly comprises a sliding groove and a driving motor, the sliding groove is arranged on the top surface of the base plate, the number of the sliding grooves is two and the sliding grooves are symmetrically arranged, the driving motor is fixedly installed on the side surface of the base plate, a double-headed threaded rod is fixedly connected with the output end of the driving motor, the double-headed threaded rod is rotatably arranged through the inner wall surfaces of the two sliding grooves, a sliding block is slidably installed on the inner wall surfaces of the sliding grooves, the sliding block is symmetrically screwed on the surface of the double-headed threaded rod, a clamping plate is fixedly installed on the surface of the sliding block, and the clamping plate is slidably arranged on the top surface of the base plate.

[0011] Further, the polishing assembly comprises a motor box, the motor box is fixedly installed on the surface of the moving element of the transverse movement driving element, a motor is fixedly installed in the motor box, a rotating shaft is fixedly installed on the bottom surface of the output end of the motor, the rotating shaft is rotatably arranged relative to the bottom wall of the motor box, and a polishing disc is fixedly installed on the bottom surface of the rotating shaft.

[0012] Further, the chip removal assembly comprises air holes, a concentrating cover and an air exhaust pipe, the air holes are arranged on the top surface of the spill-proof cover, the number of the air holes is several and the air holes are uniformly arranged, the concentrating cover is fixedly installed on the top surface of the spill-proof cover and arranged above part of the air holes, and the air exhaust pipe is fixedly installed on the surface of the concentrating cover and fixedly connected with the suction chip collection assembly at the end away from the concentrating cover.

[0013] Further, the suction chip collection assembly comprises a fan plate, a dust collection box is fixedly installed on the bottom surface of the fan plate, the dust collection box is fixedly installed on the back surface of the supporting box, a fan body is fixedly installed on the top surface of the fan plate, a filter sheet is fixedly installed on the top surface of the dust collection box and arranged directly below the fan body, and the air exhaust pipe is fixedly installed on the top surface of the dust collection box and arranged in communication with the inside of the dust collection box.

[0014] The integrated precision casting transformer core processing device has the following beneficial effects:

[0015] The iron core piece to be polished is fixed on the top surface of the base plate by a fixing assembly, the telescopic end drives the anti-overflow cover to move downward and cover the outside of the iron core piece, the longitudinal moving driving part, the transverse moving driving part and the polishing assembly fixedly installed on the inner wall top surface of the anti-overflow cover move downward synchronously, the opened polishing assembly is used for polishing the surface of the iron core piece, the longitudinal moving driving part and the transverse moving driving part are used for driving the polishing assembly to freely move on the plane, so that the surface of the iron core piece is completely polished, the iron filings and floating dust generated in the polishing process are concentrated in the anti-overflow cover and cannot overflow, the working environment is not polluted, and the health of the workers is effectively ensured, the iron filings and floating dust in the anti-overflow cover are sucked and stored into the suction dust collecting assembly under the cooperation of the suction dust collecting assembly and the dust leading assembly, and then the surface of the base plate and the surface of the iron core piece are kept clean after the polishing is completed and the anti-overflow cover moves upward. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 is the perspective view of the utility model;

[0017] Fig. 2 is the sectional view of the utility model;

[0018] Fig. 3 is the side sectional view of the utility model;

[0019] Fig. 1 is a supporting box; 2, base plate; 3, fixing assembly; 301, sliding groove; 302, driving motor; 303, double-threaded rod; 304, sliding block; 305, clamping plate; 4, support column; 5, top plate; 6, hydraulic telescopic rod; 7, anti-overflow cover; 8, longitudinal moving driving part; 9, transverse moving driving part; 10, polishing assembly; 101, motor box; 102, rotating shaft; 103, polishing disc; 11, dust leading assembly; 111, air hole; 112, concentrating cover; 113, air suction pipe; 12, suction dust collecting assembly; 121, fan plate; 122, dust collecting box; 123, fan body; 124, filter disc; 13, rubber ring. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0022] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0024] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] like Figs. 1 to 3 As shown, the integrated precision casting transformer core processing device includes a support box 1, a base plate 2 fixedly installed on the top surface of the support box 1, a fixing component 3 on the top surface of the base plate 2, a support column 4 fixedly installed on the top surface of the base plate 2, a top plate 5 fixedly installed on the top surface of the support column 4, a hydraulic telescopic rod 6 fixedly installed on the surface of the top plate 5, an overflow cover 7 fixedly installed on the bottom surface of the telescopic end of the hydraulic telescopic rod 6, a longitudinal movement drive component 8 fixedly installed on the top surface of the inner wall of the overflow cover 7, a transverse movement drive component 9 fixedly installed on the surface of the moving part of the longitudinal movement drive component 8, a grinding component 10 fixedly installed on the surface of the moving part of the transverse movement drive component 9, a chip extraction component 11 fixedly installed on the top surface of the overflow cover 7, and a chip suction and collection component 12 fixedly installed on the back of the support box 1. The bottom of the overflow cover 7, the inside of the chip extraction component 11, and the inside of the chip suction and collection component 12 are connected.

[0026] More specifically, the iron core pieces to be polished are fixed on the top surface of the base plate 2 by the fixing assembly 3, the anti-overflow cover 7 is lowered to cover the outside of the iron core pieces, the longitudinal driving member 8, the transverse driving member 9 and the polishing assembly 10 fixedly installed on the inner wall top surface of the anti-overflow cover 7 are synchronously lowered, the opened polishing assembly 10 is used to polish the surface of the iron core pieces, the longitudinal driving member 8 and the transverse driving member 9 are used to drive the polishing assembly 10 to freely move on the plane, so as to completely polish the surface of the iron core pieces, the iron filings and dust generated by polishing are concentrated in the anti-overflow cover 7 and cannot overflow, so as not to pollute the working environment and effectively protect the health of the workers, the iron filings and dust in the anti-overflow cover 7 are sucked and stored in the suction and collection assembly 12 under the cooperation of the suction and collection assembly 12 and the iron filings and dust guiding assembly 11, so as to ensure that the surface of the base plate 2 and the surface of the iron core pieces are kept clean after the polishing is completed and the anti-overflow cover 7 is raised.

[0027] The bottom surface of the anti-overflow cover 7 is fixedly installed with a rubber ring 13.

[0028] Specifically, when the anti-overflow cover 7 is lowered, the rubber ring 13 first contacts the top surface of the base plate 2, the elasticity of the rubber ring 13 makes the contact between the anti-overflow cover 7 and the surface of the base plate 2 more close and seamless, so as to ensure that the iron filings and dust cannot overflow and provide a certain elastic allowance for the lowering height of the anti-overflow cover 7.

[0029] The fixing assembly 3 comprises a sliding groove 301 and a driving motor 302, the sliding groove 301 is opened on the top surface of the base plate 2, the number of the sliding grooves 301 is two and they are symmetrically arranged, the driving motor 302 is fixedly installed on the side surface of the base plate 2, a double-headed threaded rod 303 is fixedly connected to the output end of the driving motor 302, the double-headed threaded rod 303 is rotationally arranged through the inner wall surface of the two sliding grooves 301, a sliding block 304 is slidingly installed on the inner wall surface of the sliding groove 301, the sliding block 304 is symmetrically screwed on the surface of the double-headed threaded rod 303, a clamping plate 305 is fixedly installed on the surface of the sliding block 304, and the clamping plate 305 is slidingly arranged on the top surface of the base plate 2.

[0030] Specifically, the output end of the driving motor 302 drives the double-headed threaded rod 303 to rotate, so that the two sliding blocks 304 slidingly installed on the inner wall surface of the sliding groove 301 and symmetrically screwed on the surface of the double-headed threaded rod 303 are synchronously moved towards or away from each other, thereby the distance between the two clamping plates 305 fixedly installed on the surface of the sliding block 304 can be adjusted, so that the clamping plates 305 can clamp and fix the iron core pieces of different sizes.

[0031] The polishing assembly 10 comprises a motor box 101, the motor box 101 is fixedly installed on the surface of the moving piece of the transverse driving member 9, a motor is fixedly installed in the motor box 101, a rotating shaft 102 is fixedly installed on the bottom surface of the output end of the motor, the rotating shaft 102 is rotationally arranged relative to the bottom wall of the motor box 101, and a polishing disc 103 is fixedly installed on the bottom surface of the rotating shaft 102.

[0032] Specifically, the motor in the motor box 101 is started, and the output end drives the rotating shaft 102 and the polishing disc 103 to rotate, and the polishing disc 103 in contact with the surface of the iron core piece can complete the polishing work when rotating.

[0033] The chip removal assembly 11 comprises air holes 111, a concentrating cover 112 and an air suction pipe 113. The air holes 111 are arranged on the top surface of the anti-overflow cover 7, and the number of the air holes 111 is several and uniformly arranged. The concentrating cover 112 is fixedly installed on the top surface of the anti-overflow cover 7 and arranged above part of the air holes 111. The air suction pipe 113 is fixedly installed on the surface of the concentrating cover 112 and fixedly connected with the suction and chip collection assembly 12 at the end away from the concentrating cover 112.

[0034] Specifically, when the suction and chip collection assembly 12 is started, the air flow generated by the anti-overflow cover 7 to the suction and chip collection assembly 12 is from the bottom to the top. The reason why the concentrating cover 112 only covers part of the air holes 111 is to avoid the formation of negative pressure between the anti-overflow cover 7 and the base plate 2, so as to avoid the situation that the anti-overflow cover 7 is difficult to open, and to ensure that the dust suction work can be carried out smoothly. The iron chips and floating dust between the anti-overflow cover 7 and the base plate 2 enter the inside of the suction and chip collection assembly 12 through the air holes 111, the concentrating cover 112 and the air suction pipe 113 for storage.

[0035] The suction and chip collection assembly 12 comprises a fan plate 121. The bottom surface of the fan plate 121 is fixedly installed with a dust collection box 122. The dust collection box 122 is fixedly installed on the back surface of the supporting box 1. The top surface of the fan plate 121 is fixedly installed with a fan body 123. The top surface of the dust collection box 122 is fixedly installed with a filter piece 124. The filter piece 124 is arranged directly below the fan body 123. The air suction pipe 113 is fixedly installed on the top surface of the dust collection box 122 and is in communication with the inside of the dust collection box 122.

[0036] Specifically, when the fan body 123 is started, the air in the dust collection box 122 is sucked outwards, so that the air in the air suction pipe 113 in communication with the dust collection box 122 enters the dust collection box 122, and then the iron chips and floating dust carried by the air enter the dust collection box 122. When the air is discharged through the fan body 123, the filter piece 124 is used to filter out solid substances, so that the iron chips and floating dust are stored in the dust collection box 122.

[0037] In summary: the iron core pieces to be polished are fixed on the top surface of the base plate 2 by the fixed assembly 3, the anti-overflow cover 7 is driven to move downward by the telescopic end to cover the outside of the iron core pieces, the longitudinal driving element 8, the transverse driving element 9 and the polishing assembly 10 fixedly installed on the inner wall top surface of the anti-overflow cover 7 are synchronously moved downward, the opened polishing assembly 10 is used for polishing the surface of the iron core pieces, the longitudinal driving element 8 and the transverse driving element 9 are used for driving the polishing assembly 10 to freely move on the plane, so that the iron core pieces are completely polished, the iron filings and dust generated in the polishing process are concentrated in the anti-overflow cover 7 and cannot be scattered and overflowed, the working environment is not polluted, and the health of the workers is effectively protected, the iron filings and dust in the anti-overflow cover 7 are sucked and stored in the suction and dust collecting assembly 12 under the cooperation of the suction and dust collecting assembly 12 and the dust guiding assembly 11, so that the surface of the base plate 2 and the surface of the iron core pieces are kept clean after the polishing is completed and the anti-overflow cover 7 is moved upward.

[0038] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by the person skilled in the art that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only the principles of the utility model, various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed for protection. The protection scope required by the utility model is defined by the appended claims and their equivalents.

Claims

1. An integrated precision casting transformer core processing apparatus, characterized by, Including the support box (1), the support box (1) top surface is fixedly installed with the base plate (2), the base plate (2) top surface is equipped with fixed assembly (3), the base plate (2) top surface is fixedly installed with the support column (4), the support column (4) top surface is fixedly installed with the top plate (5), the top plate (5) surface is fixedly installed with the hydraulic telescopic rod (6), the hydraulic telescopic rod (6) telescopic end bottom surface is fixedly installed with the anti-overflow cover (7), the anti-overflow cover (7) inner wall top surface is fixedly installed with the longitudinal movement drive element (8), the longitudinal movement drive element (8) moving element surface is fixedly installed with the transverse movement drive element (9), the transverse movement drive element (9) moving element surface is fixedly installed with the polishing assembly (10), the anti-overflow cover (7) top surface is fixedly installed with the chip removal assembly (11), the support box (1) back surface is fixedly installed with the suction dust collection assembly (12), the anti-overflow cover (7) below, chip removal assembly (11) inside and suction dust collection assembly (12) inside are communicated.

2. The integrated precision casting transformer core processing apparatus according to claim 1, characterized by, The anti-overflow cover (7) bottom surface is fixedly installed with the rubber ring (13).

3. The integrated precision casting transformer core processing apparatus of claim 1, wherein, The fixed assembly (3) includes a chute (301) and a drive motor (302), the chute (301) is opened in the top surface of the base plate (2), the number of the chute (301) is two and symmetrically arranged, the drive motor (302) is fixedly installed on the side surface of the base plate (2), the output end of the drive motor (302) is fixedly connected with a double-headed threaded rod (303), the double-headed threaded rod (303) is rotatably arranged through the inner wall surface of the two chutes (301), the sliding block (304) is slidingly installed on the inner wall surface of the chute (301), the sliding block (304) is symmetrically screwed on the surface of the double-headed threaded rod (303), the clamping plate (305) is fixedly installed on the surface of the sliding block (304), and the clamping plate (305) is slidingly arranged on the top surface of the base plate (2).

4. The integrated precision-cast transformer core processing apparatus of claim 1, wherein, The polishing assembly (10) includes a motor box (101), the motor box (101) is fixedly installed on the surface of the moving element of the transverse movement drive element (9), the motor box (101) is fixedly installed with a motor inside, the output end of the motor is fixedly installed with a rotating shaft (102), the rotating shaft (102) is rotatably arranged relative to the bottom wall of the motor box (101), and the bottom surface of the rotating shaft (102) is fixedly installed with a polishing disc (103).

5. The integrated precision-cast transformer core processing apparatus of claim 1, wherein, The chip removal assembly (11) includes air holes (111), a concentrating cover (112) and an air suction pipe (113), the air holes (111) are formed in the top surface of the anti-overflow cover (7), the number of the air holes (111) is several and uniformly arranged, the concentrating cover (112) is fixedly installed on the top surface of the anti-overflow cover (7) and arranged above part of the air holes (111), and the air suction pipe (113) is fixedly installed on the surface of the concentrating cover (112) and fixedly connected with the suction dust collection assembly (12) away from the concentrating cover (112).

6. The integrated precision-cast transformer core processing apparatus of claim 5, wherein, Said suction dust collection assembly (12) includes fan plate (121), the bottom surface fixed mounting has dust collection box (122), the dust collection box (122) is fixedly installed on the back of support box (1), the top surface fixed mounting of fan plate (121) has fan body (123), the top surface fixed mounting of dust collection box (122) has filter disc (124), the filter disc (124) is located just below fan body (123), the suction pipe (113) is fixedly installed on the top surface of dust collection box (122) and is arranged in communication with the inside of dust collection box (122).

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