Die cutting roller cutter structure for film products

By designing an adjustable die-cutting roller structure for film products, the problem of traditional rollers being unable to adapt to different sizes has been solved, enabling flexible adjustment of the roller position and spacing, and improving the adaptability of die-cutting.

CN223589519UActive Publication Date: 2025-11-25SUZHOU HUIDELI ELECTRONIC MATERIAL CO LTD
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Patent Information

Application Number
CN202423233929.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-25
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Traditional film product die-cutting rollers have fixed positions, which cannot adapt to die-cutting of film products of different sizes, affecting practicality.

Method used

An adjustable die-cutting roller structure for membrane products was designed. The position and spacing of the rollers can be adjusted by a movable cutting roller and a lifting assembly to accommodate membrane products of different sizes and thicknesses.

Benefits of technology

The practicality of the roller cutter has been improved, and the position and spacing of the roller cutter can be adjusted according to the size and thickness of the film product, thus enhancing the adaptability of die cutting.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a film product die cutting roller cutter structure which comprises a fixing frame, first rotating rollers are rotationally connected to the tops of the two sides of the inner wall of the fixing frame, movable cutting roller cutters are connected to the two ends of each first rotating roller in an embedded mode, and limiting sliding grooves are formed in the bottoms of the two sides of the inner wall of the fixing frame. The interiors of the two limiting sliding grooves are both slidably connected with limiting sliding blocks. According to the roller cutter structure, the positions of the two cutting roller cutters can be adjusted, the positions of the roller cutters can be adjusted according to the die cutting size of a film product, the practicability of the roller cutters is improved, meanwhile, the distance between the first rotating roller and the second rotating roller can be adjusted through lifting of the jacking assembly, and the roller cutter structure can adapt to driving of films with different thicknesses.
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Description

Technical Field

[0001] This utility model belongs to the field of membrane product processing technology, and relates to the structure of membrane product die-cutting roller. Background Technology

[0002] In order to ensure the size requirements of the membrane products during the production and processing, the excess material on both sides of the membrane products needs to be cut off by die-cutting rollers.

[0003] Traditional film product die-cutting rollers have a fixed position during use, which cannot adapt to die-cutting film products of different sizes, affecting the practicality of the die-cutting rollers. To address this issue, we designed a new film product die-cutting roller structure to solve the above-mentioned technical problems. Summary of the Invention

[0004] The purpose of this invention is to provide a die-cutting roller structure for film products to solve the problems mentioned in the background art.

[0005] The objective of this utility model can be achieved through the following technical solution: a die-cutting roller structure for film products, including a fixed frame, with a first rotating roller rotatably connected to the top of both sides of the inner wall of the fixed frame, and a movable cutting roller connected to both ends of the first rotating roller, with a limiting groove formed at the bottom of both sides of the inner wall of the fixed frame, and a limiting slider slidably connected inside each of the two limiting grooves, with a second rotating roller rotatably connected between the two limiting sliders, and a lifting assembly provided inside each of the two limiting grooves, with the lifting end of the lifting assembly fixedly connected to the bottom end of the corresponding limiting slider.

[0006] In the above-mentioned die-cutting roller structure for film products, a first T-shaped groove is formed on the surface of the first rotating roller. Two first T-shaped sliders are slidably connected inside the first T-shaped groove and fixedly connected to the inner wall of the cutting roller. Positive and negative trapezoidal screws are rotatably connected to both sides of the inner wall of the first T-shaped groove. The two ends of the positive and negative trapezoidal screws are threadedly connected to the middle of the corresponding first T-shaped sliders. A rotating rod is rotatably connected to the side of the first T-shaped groove. The rotating rod is meshed with the end of the positive and negative trapezoidal screws through a bevel gear.

[0007] In the above-mentioned die-cutting roller structure for film products, an open-type equipment box is fixedly installed on one side of the fixed frame. A third pulley is fixedly installed at the end of the second rotating roller extending into the inside of the equipment box. A movable second pulley is provided in the middle of one side of the inner wall of the equipment box. A drive shaft is rotatably connected to the top of one side of the inner wall of the equipment box. A first pulley is fixedly provided at one end of the drive shaft. The first pulley, the second pulley, and the third pulley are connected by a drive belt.

[0008] In the above-mentioned die-cutting roller structure for film products, a second T-shaped groove is provided in the middle of one side of the inner wall of the equipment box. A second T-shaped slider is slidably connected inside the second T-shaped groove. The second T-shaped slider is rotatably connected to a second pulley. An electric push rod is fixedly installed on one side wall of the second T-shaped groove. The telescopic end of the electric push rod is fixedly connected to the side of the second T-shaped slider.

[0009] In the above-mentioned die-cutting roller structure for film products, a driven gear is fixedly installed at the bottom of the drive shaft, a driving gear is fixedly installed at the end of the first rotating roller extending into the equipment box, a drive motor is fixedly installed inside the equipment box, and the output shaft of the drive motor is fixedly connected to the end of the first rotating roller.

[0010] In the above-mentioned die-cutting roller structure for film products, the lifting assembly includes two top rods, a horizontal plate, and an electric hydraulic cylinder. The bottom of the fixed frame is provided with an installation groove, and the horizontal plate is nested inside the installation groove. Top rods are fixedly installed on both sides of the top of the horizontal plate. The two top rods extend into the interior of the limiting slide groove and are fixedly connected to the bottom end of the corresponding limiting slider. An electric hydraulic cylinder is fixedly installed at the bottom of the installation groove, and the telescopic end of the electric hydraulic cylinder is fixedly connected to the center of the bottom end of the horizontal plate.

[0011] Compared with the prior art, the advantages of the film product die-cutting roller structure of this utility model are as follows: the positions of the two cutting rollers of this roller structure are adjustable, and the position of the rollers can be adjusted according to the size of the film product being die-cut, which improves the practicality of the rollers. At the same time, the second rotating roller can adjust the distance between the first rotating roller and the second rotating roller through the lifting component, which can adapt to the driving of films of different thicknesses. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the die-cutting roller structure of the film product of this utility model.

[0013] Figure 2 This is a schematic diagram of the internal structure of the equipment box for the die-cutting roller structure of the film product of this utility model.

[0014] Figure 3 This is a partial cross-sectional structural diagram of the fixed frame of the die-cutting roller structure for the film product of this utility model.

[0015] Figure 4 This is a schematic diagram of the cross-sectional structure of the first rotating roller in the die-cutting roller structure of the film product of this utility model.

[0016] In the diagram, 1. Fixed frame; 2. First rotating roller; 3. Second rotating roller; 4. Cutting roller blade; 5. Equipment box; 6. First T-shaped slide rail; 7. Positive and negative trapezoidal lead screws; 8. Drive gear; 9. Driven gear; 10. First pulley; 11. Transmission belt; 12. Drive motor; 13. Limiting slide rail; 14. Top rod; 15. Second T-shaped slide rail; 16. Second pulley; 17. Electric push rod; 18. Horizontal plate; 19. Electric hydraulic cylinder; 20. Limiting slider; 21. Bevel gear; 22. Third pulley. Detailed Implementation

[0017] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0018] like Figure 1-4 As shown, the die-cutting roller structure of the film product of this utility model includes a fixed frame 1. The top of both sides of the inner wall of the fixed frame 1 is rotatably connected to a first rotating roller 2. Both ends of the first rotating roller 2 are nested with movable cutting rollers 4. Limiting grooves 13 are opened at the bottom of both sides of the inner wall of the fixed frame 1. Limiting sliders 20 are slidably connected inside the two limiting grooves 13. A second rotating roller 3 is rotatably connected between the two limiting sliders 20. Lifting components are provided inside the two limiting grooves 13. The lifting end of the lifting component is fixedly connected to the bottom end of the corresponding limiting slider 20.

[0019] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the die-cutting roller structure of this utility model has a first T-shaped groove 6 on the surface of the first rotating roller 2. Two first T-shaped sliders are slidably connected inside the first T-shaped groove 6 and fixedly connected to the inner wall of the cutting roller 4. Positive and negative trapezoidal screws 7 are rotatably connected to both sides of the inner wall of the first T-shaped groove 6. The two ends of the positive and negative trapezoidal screws 7 are threadedly connected to the middle of the corresponding first T-shaped sliders. A rotating rod is rotatably connected to the side of the first T-shaped groove 6. The rotating rod is meshed with the end of the positive and negative trapezoidal screws 7 through a bevel gear 21.

[0020] Specifically, the positions of the two cutting rollers 4 in this roller structure are adjustable, which can adjust the position of the rollers according to the size of the film product being die-cut, thus improving the practicality of the rollers. At the same time, the second rotating roller 3 can adjust the distance between the first rotating roller 2 and the second rotating roller 3 by raising and lowering the lifting assembly, which can adapt to the driving of films of different thicknesses.

[0021] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the die-cutting roller structure of this utility model has an open-type equipment box 5 fixedly installed on one side of the fixed frame 1. The end of the second rotating roller 3 extends into the inside of the equipment box 5 and is fixedly installed with a third pulley 22. A movable second pulley 16 is provided in the middle of one side of the inner wall of the equipment box 5. A drive shaft is rotatably connected to the top of one side of the inner wall of the equipment box 5. A first pulley 10 is fixedly provided at one end of the drive shaft. The first pulley 10, the second pulley 16 and the third pulley 22 are connected by a drive belt 11.

[0022] A second T-shaped groove 15 is provided in the middle of one side of the inner wall of the equipment box 5. A second T-shaped slider is slidably connected inside the second T-shaped groove 15. The second T-shaped slider is rotatably connected to the second pulley 16. An electric push rod 17 is fixedly installed on one side of the groove wall of the second T-shaped groove 15. The telescopic end of the electric push rod 17 is fixedly connected to the side of the second T-shaped slider.

[0023] A driven gear 9 is fixedly installed at the bottom of the drive shaft. A driving gear 8 is fixedly installed at the end of the first rotating roller 2 extending into the equipment box 5. A drive motor 12 is fixedly installed inside the equipment box 5. The output shaft of the drive motor 12 is fixedly connected to the end of the first rotating roller 2.

[0024] Specifically, the rotation of the first rotating roller 2 and the second rotating roller 3 can be achieved through the cooperation of the first pulley 10, the second pulley 16, the third pulley 22, the driving gear 8 and the driven gear 9.

[0025] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the die-cutting roller structure of the film product of this utility model includes a lifting assembly comprising two top rods 14, a horizontal plate 18, and an electric hydraulic cylinder 19. The bottom of the fixed frame 1 is provided with an installation groove, and the horizontal plate 18 is nested inside the installation groove. Top rods 14 are fixedly installed on both sides of the top of the horizontal plate 18. The two top rods 14 extend into the interior of the limiting slide groove 13 and are fixedly connected to the bottom end of the corresponding limiting slider 20. The electric hydraulic cylinder 19 is fixedly installed at the bottom of the installation groove, and the telescopic end of the electric hydraulic cylinder 19 is fixedly connected to the center of the bottom end of the horizontal plate 18.

[0026] Specifically, the electric hydraulic cylinder 19 pushes the horizontal plate 18 upward, the upward movement of the horizontal plate 18 drives the top rod 14 to push the limit slider 20 upward, and the upward movement of the limit slider 20 drives the second rotating roller 3 upward.

[0027] In specific implementation, when using this roller cutter structure to die-cut film products, the distance between the two roller cutters is first manually adjusted according to the product being die-cut. The rotating rod drives the rotation of the positive and negative trapezoidal lead screws 7. The rotation of the positive and negative trapezoidal lead screws 7 causes the two first T-shaped sliders to move to the sides or towards the center. The movement of the first T-shaped sliders adjusts the position of the cutting roller cutter 4. Then, the distance between the second rotating roller 3 and the first rotating roller 2 is adjusted according to requirements. The electric hydraulic cylinder 19 is activated, pushing the horizontal plate 18 upwards. The upward movement of the transverse plate 18 causes the top rod 14 to rise, which in turn causes the limit slider 20 to rise. The limit slider 20 then causes the second rotating roller 3 to rise. As the second rotating roller 3 rises, the third pulley 22 also rises. To ensure the transmission effect between the first pulley 10, the second pulley 16, and the third pulley 22, the electric push rod 17 is activated. The extension and retraction of the electric push rod 17 pushes the second pulley 16 to move, thereby ensuring the transmission between the first pulley 10, the second pulley 16, and the third pulley 22.

[0028] Contents not described in detail herein are existing technologies known to those skilled in the art. The specific embodiments described herein are merely illustrative examples illustrating the spirit of this invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this invention or exceeding the scope defined by the appended claims.

Claims

1. A die-cutting roller structure for film products, comprising a fixed frame (1), characterized in that, The top of both sides of the inner wall of the fixed frame (1) is rotatably connected to a first rotating roller (2). Both ends of the first rotating roller (2) are nested with movable cutting roller blades (4). The bottom of both sides of the inner wall of the fixed frame (1) is provided with a limiting groove (13). The inside of the two limiting grooves (13) is slidably connected to a limiting slider (20). The two limiting sliders (20) are rotatably connected to a second rotating roller (3). The inside of the two limiting grooves (13) is provided with a lifting component. The lifting end of the lifting component is fixedly connected to the bottom end of the corresponding limiting slider (20).

2. The die-cutting roller structure for membrane products according to claim 1, characterized in that, The surface of the first rotating roller (2) is provided with a first T-shaped groove (6). Inside the first T-shaped groove (6), two first T-shaped sliders are slidably connected and fixedly connected to the inner wall of the cutting roller (4). Positive and negative trapezoidal screws (7) are rotatably connected to both sides of the inner wall of the first T-shaped groove (6). The two ends of the positive and negative trapezoidal screws (7) are threadedly connected to the middle of the corresponding first T-shaped sliders. A rotating rod is rotatably connected to the side of the first T-shaped groove (6). The rotating rod and the end of the positive and negative trapezoidal screws (7) are meshed and connected by a bevel gear (21).

3. The die-cutting roller structure for membrane products according to claim 1, characterized in that, An open-type equipment box (5) is fixedly installed on one side of the fixed frame (1). A third pulley (22) is fixedly installed at the end of the second rotating roller (3) extending into the inside of the equipment box (5). A movable second pulley (16) is provided in the middle of one side of the inner wall of the equipment box (5). A drive shaft is rotatably connected to the top of one side of the inner wall of the equipment box (5). A first pulley (10) is fixedly provided at one end of the drive shaft. The first pulley (10), the second pulley (16) and the third pulley (22) are connected by a drive belt (11).

4. The die-cutting roller structure for membrane products according to claim 3, characterized in that, The equipment box (5) has a second T-shaped groove (15) in the middle of one side of its inner wall. A second T-shaped slider is slidably connected inside the second T-shaped groove (15). The second T-shaped slider is rotatably connected to the second pulley (16). An electric push rod (17) is fixedly installed on one side of the groove wall of the second T-shaped groove (15). The telescopic end of the electric push rod (17) is fixedly connected to the side of the second T-shaped slider.

5. The die-cutting roller structure for membrane products according to claim 4, characterized in that, A driven gear (9) is fixedly installed at the bottom of the transmission shaft. A drive gear (8) is fixedly installed at the end of the first rotating roller (2) extending into the equipment box (5). A drive motor (12) is fixedly installed inside the equipment box (5). The output shaft of the drive motor (12) is fixedly connected to the end of the first rotating roller (2).

6. The die-cutting roller structure for membrane products according to claim 1, characterized in that, The lifting assembly includes two top rods (14), a horizontal plate (18), and an electric hydraulic cylinder (19). The bottom of the fixed frame (1) is provided with an installation groove. The horizontal plate (18) is nested inside the installation groove. Top rods (14) are fixedly installed on both sides of the top of the horizontal plate (18). The two top rods (14) extend into the interior of the limiting slide groove (13) and are fixedly connected to the bottom of the corresponding limiting slider (20). An electric hydraulic cylinder (19) is fixedly installed at the bottom of the installation groove. The telescopic end of the electric hydraulic cylinder (19) is fixedly connected to the center of the bottom of the horizontal plate (18).