Full-automatic sewing and slotting all-in-one machine
By introducing an adjustment mechanism and a chip removal mechanism into the fully automatic grooving and jointing machine, the problems of non-adjustable planer blade angle and inconvenient wood chip handling are solved, realizing flexible adjustment of planer blade angle and automatic collection of wood chips, improving processing flexibility and cleaning convenience.
Patent Information
- Application Number
- CN202423205626.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing fully automatic grooving and jointing machine cannot adjust the angle of the planer blade when grooving and jointing boards, resulting in poor flexibility, inconvenient wood shavings handling, and difficult cleaning operations.
A fully automatic grooving and jointing integrated machine was designed, which includes an adjustment mechanism and a chip removal mechanism. The adjustment mechanism realizes the adjustment of the planer blade angle by driving the rotating shaft and the transmission gear system through a servo motor. The chip removal mechanism realizes the automatic collection and discharge of wood chips through a suction fan unit, a collection box and a guide plate.
It enables flexible adjustment of the planer blade angle, improving processing flexibility, and avoids the scattering of wood chips through the automatic chip removal function, thus improving cleaning convenience.
Smart Images
Figure CN223589617U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plate processing, and concretely relates to a full-automatic jointing and grooving integrated machine. BACKGROUND
[0002] The automatic grooving integrated machine is a high-efficiency and accurate woodworking mechanical equipment, is widely used in the notching process in the woodworking industry, combines an advanced power transmission system, an intelligent control system and automation technology application, realizes rapid and continuous production from raw materials to finished products, and the emergence of the automatic grooving integrated machine greatly improves the production efficiency and product quality of the woodworking industry and injects new vitality into the development of the woodworking industry.
[0003] However, the full-automatic jointing and grooving integrated machine in the prior art still has some defects when performing jointing and grooving processing on the plate.
[0004] 1. The full-automatic jointing and grooving integrated machine in the prior art can perform jointing and grooving processing on the plate on the basis of automation, but the angle of the planer knife on most full-automatic jointing and grooving integrated machines is not adjustable, so that the plate with an inclined edge cannot be processed, and thus the flexibility of the full-automatic jointing and grooving integrated machine is poor.
[0005] 2. Meanwhile, the full-automatic jointing and grooving integrated machine in the prior art is not convenient for processing the wood chips in the jointing and grooving processing process, so that the wood chips are scattered everywhere, and thus the cleaning operation of the full-automatic jointing and grooving integrated machine is not convenient. UTILITY MODEL CONTENTS
[0006] In order to solve the problems of poor flexibility of the full-automatic jointing and grooving integrated machine and inconvenience in processing the wood chips in the processing process, the utility model aims to provide a full-automatic jointing and grooving integrated machine.
[0007] In order to solve the above technical problems, the utility model adopts the following technical scheme: a full-automatic jointing and grooving integrated machine, the jointing and grooving integrated machine comprises a rack table, a jointing and grooving mechanism and a clamping assembly, the jointing and grooving mechanism is slidably assembled on one side of the rack table, the clamping assembly is assembled on the upper surface of the rack table, the jointing and grooving mechanism is provided with an adjusting mechanism, and the rack table is provided with a chip removal mechanism.
[0008] The joint slotting mechanism comprises a first sliding table, a second sliding table, two rack plates, a U-shaped device plate, a first planer motor, a spiral planer, a rack seat, a third sliding table, a second planer motor and a dovetail planer, the first sliding table is slidably installed on one side of a rack table, the second sliding table is slidably installed on the first sliding table, the two rack plates are fixedly installed on the second sliding table, the U-shaped device plate is arranged in the two rack plates, the first planer motor is fixedly installed in the U-shaped device plate, the spiral planer is rotatably installed on one side of the U-shaped device plate, the driving output end of the first planer motor is in transmission connection with one end of the spiral planer, the rack seat is fixedly installed on the other side of the U-shaped device plate, the third sliding table is slidably installed on one side of the rack seat, the second planer motor is slidably installed on one side of the third sliding table, and the dovetail planer is assembled on the driving output end of the second planer motor.
[0009] The adjusting mechanism comprises a rotating shaft, the rotating shaft is rotatably installed on one side of the rack plate, one end of the rotating shaft is fixedly installed with a rotating disc, the outer wall of the rotating disc is fixedly installed with a connecting rod, one end of the connecting rod is fixedly installed with an adjusting shaft, one end of the adjusting shaft is fixedly connected with one side of the U-shaped device plate, one side of the rack plate is provided with an arc-shaped guide groove, the adjusting shaft penetrates through the arc-shaped guide groove and movably contacts the inner wall of the arc-shaped guide groove.
[0010] One side of the rack plate is fixedly provided with a servo motor, the driving output end of the servo motor is fixedly installed with a rotating rod, one end of the rotating rod is rotatably connected with one side of the rack plate, the middle part of the rotating rod and the other end of the rotating shaft are both fixedly installed with transmission gears, and the two transmission gears are in mesh connection.
[0011] Preferably, the scrap removing mechanism comprises a collecting box, the collecting box is detachably installed on the lower surface of the rack table, the upper surface of the rack table is provided with a plurality of through grooves which are uniformly distributed, the bottom wall of the collecting box is fixedly installed with a guide plate, and one end of the collecting box is fixedly installed with a discharge hopper.
[0012] Preferably, the guide plate is obliquely arranged.
[0013] Preferably, one end of the collecting box is fixedly installed with a device rack, the inner wall of the device rack is fixedly installed with a suction fan unit, one side of the device rack is fixedly installed with a suction channel, and one side of the suction channel is fixedly installed with a guide plate.
[0014] Preferably, the guide plate is obliquely arranged, and a plurality of air flow holes which are uniformly distributed are formed in the guide plate.
[0015] Compared with the prior art, the beneficial effects of the utility model lie in:
[0016] 1. In the utility model, through the circumferential revolution of the adjusting shaft in the driving adjusting mechanism, the adjusting shaft makes the helical planer and the dovetail planer circumferential revolution through the U-shaped equipment plate, the angle between the helical planer and the dovetail planer after circumferential revolution and the edge of the plate meets the joint slotting processing requirement, thereby conveniently realize the angle adjustment of the helical planer and the dovetail planer, and further effectively improve the flexibility of the joint slotting all-in-one machine.
[0017] 2. In the utility model, through the suction fan unit, the collecting box, the guide plate, the guide plate and the through slot in the chip removal mechanism, the wood chips generated in the plate joint slotting processing are sucked, the wood chips enter the collecting box, and are discharged outward through the discharge hopper, thereby conveniently realize the automatic chip removal in the plate joint slotting processing, avoid the dispersion of wood chips everywhere, and further improve the cleaning convenience of the joint slotting all-in-one machine. ACCURATE DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can obtain other drawings according to these drawings without creating creative labor.
[0019] Figure 1 It is the whole structure schematic diagram of the full-automatic joint slotting all-in-one machine of the utility model.
[0020] Figure 2 It is the front view structure schematic diagram of the full-automatic joint slotting all-in-one machine of the utility model.
[0021] Figure 3 It is the structure schematic diagram of the joint slotting mechanism and the adjusting mechanism of the utility model.
[0022] Figure 4 It is the A part enlarged schematic diagram in the utility model. Figure 3
[0023] Figure 5 It is the structure schematic diagram of the joint slotting mechanism of the utility model.
[0024] Figure 6 It is the structure schematic diagram of the chip removal mechanism of the utility model.
[0025] Figure 7 It is the structure schematic diagram of the collecting box, the guide plate, the suction passage and the separation structure of the equipment frame of the utility model.
[0026] In the diagram: 1. Frame; 2. Jointing and grooving mechanism; 21. First slide; 23. Second slide; 24. Frame plate; 25. U-shaped equipment plate; 26. First planer motor; 27. Spiral planer; 28. Frame base; 281. Third slide; 29. Second planer motor; 291. Dovetail planer; 3. Adjustment mechanism; 31. Rotating shaft; 32. Rotating disc; 33. Connecting rod; 34. Adjusting shaft; 35. Arc-shaped guide groove; 36. Servo motor; 37. L-shaped support frame; 38. Rotating rod; 39. Transmission gear; 4. Clamping assembly; 5. Chip removal mechanism; 51. Collection box; 52. Mounting plate; 53. Through groove; 54. Guide plate; 55. Discharge hopper; 56. Equipment frame; 57. Suction fan unit; 58. Suction channel; 59. Guide plate. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Example: Figures 1-7 As shown, this utility model provides a fully automatic grooving and jointing integrated machine. The grooving and jointing integrated machine includes a frame 1, a grooving and jointing mechanism 2, and a clamping assembly 4. The grooving and jointing mechanism 2 is slidably mounted on one side of the frame 1, and the clamping assembly 4 is mounted on the upper surface of the frame 1. When it is necessary to perform grooving and jointing on the board, the board is vertically stacked on the frame 1. The clamping assembly 4 can clamp the board on the frame 1. The grooving and jointing mechanism 2 can perform grooving and jointing on the edge of the board. The grooving and jointing mechanism 2 is provided with an adjustment mechanism 3. By setting the adjustment mechanism 3, the angle of the grooving and jointing mechanism 2 can be adjusted, thereby facilitating the grooving and jointing on the inclined surface of the board and improving the flexibility of the grooving and jointing integrated machine. The frame 1 is provided with a chip removal mechanism 5. By setting the chip removal mechanism 5, the chip removal mechanism 5 can collect the wood chips generated during the grooving and jointing process and prevent the wood chips from scattering everywhere.
[0029] The joint slotting mechanism 2 comprises a first sliding table 21, a second sliding table 23, two rack plates 24, a U-shaped device plate 25, a first planer motor 26, a spiral planer 27, a rack seat 28, a third sliding table 281, a second planer motor 29 and a dovetail planer 291. The first sliding table 21 is slidingly installed on one side of the rack table 1, and the second sliding table 23 is slidingly installed on the first sliding table 21. The first sliding table 21 slides horizontally on one side of the rack table 1, so that the spiral planer 27 and the dovetail planer 291 move horizontally. The two rack plates 24 are fixedly installed on the second sliding table 23, and the second sliding table 23 slides horizontally on the first sliding table 21, so that the spiral planer 27 and the dovetail planer 291 can approach or move away from the plate. The U-shaped device plate 25 is arranged inside the two rack plates 24. The first planer motor 26 is fixedly installed in the U-shaped device plate 25. The spiral planer 27 is rotatably installed on one side of the U-shaped device plate 25. The driving output end of the first planer motor 26 is in transmission connection with one end of the spiral planer 27. When the first planer motor 26 operates, the driving shaft of the first planer motor 26 can drive the spiral planer 27 to rotate through the synchronous wheel and the synchronous belt. The spiral planer 27 can perform spiral planing joint processing on the edge of the plate. The rack seat 28 is fixedly installed on the other side of the U-shaped device plate 25. The third sliding table 281 is slidingly installed on one side of the rack seat 28. The second planer motor 29 is slidingly installed on one side of the third sliding table 281. The dovetail planer 291 is assembled on the driving output end of the second planer motor 29. When the second planer motor 29 operates, the driving shaft of the second planer motor 29 can drive the dovetail planer 291 to rotate. The dovetail planer 291 can perform dovetail slotting processing on the edge of the plate. This is the prior art and will not be described here.
[0030] The adjusting mechanism 3 comprises a rotating shaft 31 rotatably installed on one side of the rack plate 24, one end of the rotating shaft 31 is fixedly installed with a rotating disc 32, the outer wall of the rotating disc 32 is fixedly installed with a connecting rod 33, one end of the connecting rod 33 is fixedly installed with an adjusting shaft 34, one end of the adjusting shaft 34 is fixedly connected with one side of the U-shaped equipment plate 25, the rotating shaft 31 can make the rotating disc 32 rotate by driving the rotating shaft 31 to rotate, the rotating disc 32 can make the U-shaped equipment plate 25 revolve around the axis of the rotating shaft 31 through the connecting rod 33 and the adjusting shaft 34, so that the spiral planer 27 and the dovetail planer 291 revolve around the circumference, so as to realize the angle adjustment of the spiral planer 27 and the dovetail planer 291, one side of the rack plate 24 is provided with an arc-shaped guide groove 35, the adjusting shaft 34 penetrates through the arc-shaped guide groove 35 and movably contacts with the inner wall of the arc-shaped guide groove 35, by arranging the arc-shaped guide groove 35, the arc-shaped guide groove 35 can guide the adjusting shaft 34 in an arc shape, and can limit the size of the circumferential revolution of the adjusting shaft 34, one side of the rack plate 24 is fixedly provided with a servo motor 36, the fixed end of the servo motor 36 is fixedly installed with an L-shaped support frame 37, one end of the L-shaped support frame 37 is fixedly connected with one side of the rack plate 24, the driving output end of the servo motor 36 is fixedly installed with a rotating rod 38, one end of the rotating rod 38 is rotatably connected with one side of the rack plate 24, the middle part of the rotating rod 38 and the other end of the rotating shaft 31 are both fixedly installed with a transmission gear 39, the two transmission gears 39 are meshingly connected, by turning on the servo motor 36, the driving shaft of the servo motor 36 can make the rotating rod 38 rotate, the rotating rod 38 can make the rotating shaft 31 rotate through the two transmission gears 39.
[0031] The debris removing mechanism 5 comprises a collecting box 51, two mounting plates 52 are fixedly installed on both ends of the rack table 1, both ends of the collecting box 51 are fixedly installed on the mounting plates 52 by bolts, the collecting box 51 is fixedly installed on the mounting plates 52 by bolts, which facilitates the installation and disassembly of the collecting box 51, a plurality of through grooves 53 are evenly distributed on the upper surface of the rack table 1, by arranging the through grooves 53 and the collecting box 51, the wood chips generated by the joint slotting machining on the rack table 1 can enter the collecting box 51 through the through grooves 53, a guide plate 54 is fixedly installed on the bottom wall of the collecting box 51, the guide plate 54 is arranged obliquely, a discharge hopper 55 is fixedly installed on one end of the collecting box 51, when the wood chips enter the inside of the collecting box 51, they fall on the oblique guide plate 54 and slide downward along the guide plate 54, by arranging the discharge hopper 55, the wood chips sliding downward along the guide plate 54 can be discharged outward through the discharge hopper 55, an equipment rack 56 is fixedly installed on one end of the collecting box 51, a suction fan set 57 is fixedly installed on the inner wall of the equipment rack 56, a suction channel 58 is fixedly installed on one side of the equipment rack 56, a guide plate 59 is fixedly installed on one side of the suction channel 58, the guide plate 59 is arranged obliquely, a plurality of airflow holes are evenly distributed on the guide plate 59, by starting the suction fan set 57, the suction force generated by the suction fan set 57 can suck the wood chips on the rack table 1 through the suction channel 58 and the airflow holes on the guide plate 59, the sucked wood chips are adsorbed on the guide plate 59, when the suction fan set 57 is turned off, the wood chips on one side of the guide plate 59 can fall downward on the guide plate 54, the wood chips on the guide plate 54 slide downward and are discharged outward through the discharge hopper 55.
[0032] Working principle: when the joint slotting machining is needed, the operator first places a plurality of vertically stacked boards on the rack table 1, and the plurality of boards are horizontally aligned on one side close to the joint slotting mechanism 2;
[0033] Subsequently, the operator starts the servo motor 36, the driving shaft of the servo motor 36 rotates the rotating rod 38, the rotating rod 38 rotates the rotating shaft 31 through the two transmission gears 39, the rotating shaft 31 rotates the rotating disc 32, the rotating disc 32 rotates the U-shaped equipment plate 25 around the axis of the rotating shaft 31 through the connecting rod 33 and the adjusting shaft 34, the helical router 27 and the dovetail router 291 on the U-shaped equipment plate 25 rotate around the circumference, so that the angle between the helical router 27 and the dovetail router 291 after circumferential rotation and the edge of the board meets the joint slotting machining requirement, thereby conveniently realizing the angle adjustment of the helical router 27 and the dovetail router 291, and effectively improving the flexibility of the joint slotting all-in-one machine;
[0034] When the spiral planer 27 and the dovetail planer 291 slide horizontally on one side of the rack table 1 and perform the joint slotting process on the edge of the plate, the operator synchronously starts the suction fan set 57 (the suction of the suction fan set 57 is determined according to the amount of wood chips), and the suction generated by the operation of the suction fan set 57 sucks the wood chips on the rack table 1 through the suction channel 58, the airflow holes on the guide plate 59 and the plurality of through grooves 53, and the sucked wood chips are adsorbed on the guide plate 59. After the suction fan set 57 is turned off, the wood chips on one side of the guide plate 59 fall downward onto the guide plate 54, the wood chips on the guide plate 54 slide downward, and are discharged outward through the discharge hopper 55, thereby conveniently realizing automatic chip removal during the joint slotting process of the plate, avoiding the dispersion of wood chips, and further improving the convenience of cleaning the joint slotting all-in-one machine.
[0035] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.
Claims
1. A full-automatic jointing and grooving integrated machine, characterized in that, The grooving and jointing integrated machine includes a frame (1), a grooving and jointing mechanism (2), and a clamping assembly (4). The grooving and jointing mechanism (2) is slidably mounted on one side of the frame (1), and the clamping assembly (4) is mounted on the upper surface of the frame (1). The grooving and jointing mechanism (2) is provided with an adjustment mechanism (3), and the frame (1) is provided with a chip removal mechanism (5). The jointing and grooving mechanism (2) includes a first slide (21), a second slide (23), two frame plates (24), a U-shaped equipment plate (25), a first planer motor (26), a spiral planer (27), a frame base (28), a third slide (281), a second planer motor (29), and a dovetail planer (291). The first slide (21) is slidably mounted on one side of the frame base (1), the second slide (23) is slidably mounted on the first slide (21), the two frame plates (24) are fixedly mounted on the second slide (23), and the U-shaped equipment plate (25) is set on the two frame plates (24). Inside, the first planer motor (26) is fixedly installed inside the U-shaped equipment plate (25), the spiral planer (27) is rotatably installed on one side of the U-shaped equipment plate (25), the drive output end of the first planer motor (26) is connected to one end of the spiral planer (27), the frame base (28) is fixedly installed on the other side of the U-shaped equipment plate (25), the third slide (281) is slidably installed on one side of the frame base (28), the second planer motor (29) is slidably installed on one side of the third slide (281), and the dovetail planer (291) is assembled on the drive output end of the second planer motor (29). The adjustment mechanism (3) includes a rotating shaft (31), which is rotatably mounted on one side of the frame plate (24). A rotating disk (32) is fixedly mounted on one end of the rotating shaft (31). A connecting rod (33) is fixedly mounted on the outer wall of the rotating disk (32). An adjustment shaft (34) is fixedly mounted on one end of the connecting rod (33). One end of the adjustment shaft (34) is fixedly connected to one side of the U-shaped equipment plate (25). An arc-shaped guide groove (35) is provided on one side of the frame plate (24). The adjustment shaft (34) passes through the arc-shaped guide groove (35) and makes movable contact with the inner wall of the arc-shaped guide groove (35). A servo motor (36) is fixedly installed on one side of the frame plate (24). A rotating rod (38) is fixedly installed on the drive output end of the servo motor (36). One end of the rotating rod (38) is rotatably connected to one side of the frame plate (24). A transmission gear (39) is fixedly installed on the middle part of the rotating rod (38) and the other end of the rotating shaft (31). The two transmission gears (39) are meshed together.
2. The automatic joint-slotting machine according to claim 1, wherein The servo motor (36) is fixedly mounted with an L-shaped support frame (37), and one end of the L-shaped support frame (37) is fixedly connected to one side of the frame plate (24).
3. The automatic joint-slotting machine of claim 1, wherein, The chip removal mechanism (5) includes a collection box (51), which is detachably installed on the lower surface of the frame (1). The upper surface of the frame (1) is provided with several uniformly distributed through slots (53). A guide plate (54) is fixedly installed on the bottom wall of the collection box (51), and a discharge bucket (55) is fixedly installed at one end of the collection box (51).
4. The automatic joint-slotting machine according to claim 3, wherein Two mounting plates (52) are fixedly installed at both ends of the frame (1), and the two ends of the collection box (51) are fixedly installed on the mounting plates (52) by bolts.
5. The fully automatic grooving and jointing integrated machine as described in claim 3, characterized in that, The guide plate (54) is set at an angle.
6. The fully automatic jointing and grooving integrated machine as described in claim 3, characterized in that, A device frame (56) is fixedly installed at one end of the collection box (51), a suction fan unit (57) is fixedly installed on the inner wall of the device frame (56), a suction channel (58) is fixedly installed on one side of the device frame (56), and a guide plate (59) is fixedly installed on one side of the suction channel (58).
7. The fully automatic jointing and grooving integrated machine as described in claim 6, characterized in that, The guide plate (59) is inclined and has a plurality of evenly distributed airflow holes.