Modularized building assembly production tool
By using modular design and combination connection methods, the problem of poor adaptability of existing modular building component production tooling has been solved, enabling flexible production of products of different specifications and improving production efficiency and equipment reliability.
Patent Information
- Application Number
- CN202422763205.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Existing modular building component production tooling has poor adaptability and cannot flexibly meet the production needs of different specifications, resulting in a waste of time and resources during the production process.
A modular building component production fixture was designed, which adopts a detachable and combinable modular structure. The side plate is rotatably connected to the fixture base plate by hinges. The side plate is equipped with U-shaped holes and mushroom nails. Combined with components such as right-angle fasteners and pry plates, it can achieve flexible fixing and positioning of steel bars.
It improves production flexibility and adaptability, reduces manual intervention, lowers equipment failure rates, and increases production efficiency.
Smart Images
Figure CN223589680U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a modular building component production tooling. Background Technology
[0002] Existing modular building components generally refer to reinforced concrete blocks, typically used for the construction of non-load-bearing walls. However, the production of reinforced concrete blocks generally employs a fixed design, requiring significant manual intervention and adjustments during the production process. Furthermore, the production method is relatively simple and cannot meet the production needs of reinforced concrete products with varying specifications. This traditional tooling has poor adaptability and is inconvenient to adjust, easily leading to wasted time and resources during production. Therefore, there is an urgent need for reinforced concrete production tooling that can improve production efficiency and flexibly respond to different production requirements. Utility Model Content
[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a modular building component production tooling.
[0004] A modular building component production fixture includes a base plate with a side plate on each of its four sides. The side plates are rotatably connected to the base plate and can be flipped to form a 90° angle with it. Adjacent side plates are connected by right-angle fasteners, forming an open-top box shape with the base plate. Each side plate has several U-shaped holes for placing reinforcing bars. The U-shaped holes on opposite side plates are aligned and have the same depth, while the depths of the U-shaped holes on adjacent side plates are different, allowing vertically arranged reinforcing bars to be stacked. Mushroom-shaped nails are provided on the outer side of the side plates. The mushroom-shaped nails on the two opposite side plates are also positioned opposite each other. The mushroom-shaped nails are used to hold the pry bar. The pry bar includes a left pry bar and a right pry bar. The bottom of the left and right pry bars is provided with a semi-circular hole that matches the neck of the mushroom-shaped nail. A top rod is provided between the left and right pry bars. The top of the left and right pry bars is provided with a through hole that matches the diameter of the top rod. The left pry bar is provided with a nut on one side of the through hole. The bottom of the top rod is provided with an external thread that matches the nut. The top of the top rod is provided with a hexagonal snap-fit block. A boss is provided at the connection between the snap-fit block and the top rod. The diameter of the outer circle of the snap-fit block is smaller than the diameter of the through hole on the pry bar.
[0005] As a further improvement, the side plate and the tooling base plate are rotatably connected by hinges. The hinges are connected to the tooling base plate and the side plate by screws. The hinge connection method is convenient to disassemble and assemble and is inexpensive.
[0006] As a further improvement, the depth difference of the U-shaped holes on the two adjacent side plates is 8mm to 40mm, which can accommodate steel bars of different specifications.
[0007] As a further improvement, the right-angle fastener includes two vertically connected plates, with two grooves in the plates that match the thickness of the side plates and are connected at 90°. The manufacturing method is relatively simple, the installation is convenient, and the connection is stable.
[0008] As a further improvement, the side plate includes several different heights, and the side plate and the tooling base plate are interchangeable, which facilitates the production of reinforced concrete bricks of different thicknesses.
[0009] As a further improvement, the nut and the left pry plate are connected by welding or integrally formed by milling, which is convenient to process and provides a stable connection.
[0010] Beneficial effects:
[0011] The tooling consists of several detachable and combinable modules, each of which can be quickly connected and can be flexibly installed and adjusted according to different production needs.
[0012] Both the side plates and the base plate of the tooling can be designed in several different sizes to meet the production needs of reinforced concrete products of different sizes and specifications. In particular, the position of the reinforcing bars can be adjusted according to different design requirements, which improves the adaptability of the product.
[0013] The tooling design optimizes the fixing and positioning of the reinforcing bars, reducing manual intervention.
[0014] The modular structure allows each module to be disassembled and inspected individually, facilitating maintenance and repair and reducing equipment failure rates in production. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of a modular building component production tooling;
[0016] Figure 2 This is a front view of a modular building component production tooling;
[0017] 1. Tool base plate 2. Side plate 3. Right angle fastener 4. U-shaped hole 5. Rebar 6. Mushroom nail 7. Left pry plate 8. Right pry plate 9. Top rod 10. Nut 11. Clip block 12. Boss 13. Hinge. Detailed Implementation
[0018] To enhance understanding of this utility model, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. These embodiments are only used to explain the present utility model and do not constitute a limitation on the scope of protection of the present utility model.
[0019] like Figures 1-2As shown, a modular building component production fixture includes a base plate 1, side plates 2, right-angle fasteners 3, U-shaped holes 4, reinforcing bars 5, mushroom nails 6, left pry plate 7, right pry plate 8, top rod 9, nuts 10, snap-fit blocks 11, bosses 12, and hinges 13.
[0020] A modular building component production fixture includes a base plate 1, with a side plate 2 on each of the four sides of the base plate 1. The side plates 2 have several different heights and are interchangeably connected to the base plate 1, facilitating the production of reinforced concrete bricks of varying thicknesses. The side plates 2 and base plate 1 are rotatably connected via hinges 13. The hinges 13 are connected to the base plate 1 and side plates 2 by screws. This hinge connection method allows for easy assembly and disassembly. This is a low-cost process. Side plate 2 flips to form a 90° angle with the base plate 1. Two adjacent flip plates are connected by a right-angle fastener 3, forming a lidless box shape with the base plate 1. The right-angle fastener 3 consists of two vertically connected plates, each with two grooves at 90° angles matching the thickness of the side plate 2. The manufacturing process is relatively simple, installation is convenient, and the connection is stable. Side plate 2 has several U-shaped holes 4 for placing reinforcing bars 5. The U-shaped holes 4 on opposite side plates 2 are positioned opposite each other and have the same depth. The depths of the U-shaped holes 4 on adjacent side plates 2 are inconsistent, allowing the vertically arranged reinforcing bars 5 to be stacked. The depth difference of the U-shaped holes 4 on adjacent side plates 2 is 8mm to 40mm, which can accommodate reinforcing bars 5 of different specifications. Mushroom nails 6 are provided on the outer side of the side plates 2, and the positions of the mushroom nails 6 on the opposite side plates 2 are also opposite. The mushroom nails 6 are used to place pry plates. The pry plates include a left pry plate 7 and a right pry plate 8. The bottom of the left and right pry plates is provided with semi-circular holes that match the necks of the mushroom nails 6. A top rod 9 is provided between the pry bar plates. The top of the left and right pry bar plates is provided with through holes that match the diameter of the top rod 9. The left pry bar plate 7 is provided with a nut 10 on one side of the through hole. The bottom of the top rod 9 is provided with an external thread that matches the nut 10. The nut 10 is connected to the left pry bar plate 7 by welding or by milling. It is easy to process and the connection is stable. The top of the top rod 9 is provided with a hexagonal snap-fit block 11. The connection between the snap-fit block 11 and the top rod 9 is provided with a boss 12. The diameter of the outer circle of the snap-fit block 11 is smaller than the diameter of the through hole on the pry bar plate.
[0021] In use, the four side plates 2 are flipped to 90° and fixed with right-angle fasteners 3 to form a lidless box. Then, the reinforcing bars 5 are placed into the corresponding U-shaped holes 4 and concrete is poured in. After the concrete has solidified, the right-angle fasteners 3 are removed. The left and right pry plates are then installed on the corresponding mushroom nails 6, and the threads of the top rod 9 are screwed into the nut 10 of the left pry plate 7. The snap-fit block 11 is then inserted into the through hole of the right pry plate 8. By turning the snap-fit block 11 on the top rod 9 with a wrench, the boss 12 on the top rod 9 gradually presses against the right pry plate 8, causing the left and right pry plates to gradually move away from each other, thereby peeling the side plates 2 off the solidified concrete.
[0022] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A modular building component production tooling, characterized in that, The fixture includes a base plate, with a side plate on each of its four sides. The side plates are rotatably connected to the base plate, and can be flipped to form a 90° angle with it. Adjacent side plates are connected by right-angle fasteners, forming an open-top box shape. Each side plate has several U-shaped holes for placing reinforcing bars. The U-shaped holes on opposite side plates are aligned and have the same depth, but the depths of the U-shaped holes on adjacent side plates differ, allowing for the stacking of vertically arranged reinforcing bars. Mushroom-shaped nails are located on the outer side of each side plate. The mushroom-shaped pegs on the board are also positioned accordingly. The mushroom-shaped pegs are used to hold the pry bar. The pry bar includes a left pry bar and a right pry bar. The bottom of the left and right pry bars is provided with a semi-circular hole that matches the neck of the mushroom-shaped peg. A top rod is provided between the left and right pry bars. The top of the left and right pry bars is provided with a through hole that matches the diameter of the top rod. The left pry bar is provided with a nut on one side of the through hole. The bottom of the top rod is provided with an external thread that matches the nut. The top of the top rod is provided with a hexagonal snap-fit block. A boss is provided at the connection between the snap-fit block and the top rod. The diameter of the outer circle of the snap-fit block is smaller than the diameter of the through hole on the pry bar.
2. The modular building component production tooling according to claim 1, characterized in that, The side plate and the tooling base plate are rotatably connected by hinges, and the hinges are connected to the tooling base plate and side plate by screws.
3. The modular building component production tooling according to claim 1, characterized in that, The difference in depth of the U-shaped holes on two adjacent side plates is 8mm to 40mm.
4. The modular building component production tooling according to claim 1, characterized in that, The right-angle fastener includes two vertically connected plates, and the plates have two grooves that match the thickness of the side plates and are connected at 90°.
5. The modular building component production tooling according to claim 2, characterized in that, The side plates are available in several different heights, and the side plates and the tooling base plate are interchangeable.
6. The modular building component production tooling according to claim 1, characterized in that, The nut and the left pry bar are connected by welding or integrally formed by milling.