Distributing machine for precast concrete component production
By designing a support frame and rotating disc for the fabric placing machine, and combining the control of the motor and telescopic rod, the problem of poor adaptability of existing fabric placing machines has been solved, achieving all-around fabric placing and efficient production.
Patent Information
- Application Number
- CN202423053817.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing concrete precast component production placing machines have poor adaptability when faced with precast components of different shapes and sizes, and cannot perform all-round material placement, which limits the flexibility and quality of production.
A fabric placing machine comprising a support frame, a rotating disk, a motor, a telescopic rod, and a hydraulic cylinder was designed. The controller precisely controls the motor to drive the rotating disk and the telescopic rod, enabling omnidirectional fabric placing. Combined with auxiliary mechanisms, it facilitates disassembly and maintenance.
It enables uniform material distribution for prefabricated components of different shapes and sizes, improves production efficiency and equipment flexibility, simplifies maintenance, and enhances the adaptability and stability of the equipment.
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Figure CN223589704U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to building material technical field especially relates to a concrete prefabricated component production's distributor. BACKGROUND
[0002] The concrete prefabricated component production's distributor is in the concrete prefabricated component manufacturing process, is used for the equipment that uniformly, accurately lays concrete in the mould, its main role is to improve the efficiency and quality of concrete distribution, ensures the dimensional accuracy and strength of prefabricated component, and the distributor usually is composed of distribution arm, conveying equipment and control equipment, can realize the distribution operation of automation or semi-automation.
[0003] With the rapid development of building industrialization, the demand of concrete prefabricated component is increasing, in traditional building construction, the distribution of concrete mainly relies on manual operation, not only is inefficient, and the quality is difficult to guarantee, the emergence of the distributor greatly improves the production efficiency and quality of concrete prefabricated component, meets the requirement of high efficiency, precision production of modern building industrialization, simultaneously, the application of distributor also helps to reduce the labor intensity and environmental pollution of construction site, meets the concept of sustainable development.
[0004] Through the search, Chinese patent publication number: CN203331206U discloses a concrete distributor of discharging device, including walking portal frame, at least one concrete hopper and at least one spiral distribution device, the concrete hopper is installed on walking portal frame, the lower part of concrete hopper is installed with spiral distribution device, the concrete hopper is installed with discharging device, and the discharging device is located between concrete hopper and spiral distribution device, the upper end of discharging device and the discharge port of concrete hopper lower end are connected and communicated with each other, and the lower end of discharging device and the inlet of spiral distribution device upper end are connected and communicated with each other.The utility model can solve the problems of unreliable distribution process, affecting prefabricated component quality, time-consuming and laborious operation, low production efficiency in prior art, but does not consider that most distributors cannot be distributed in all aspects, so when facing prefabricated components of different shapes and sizes, the adaptability is poor, the production flexibility of enterprise is limited, and the diversified market demand is difficult to meet. UTILITY MODEL CONTENT
[0005] In order to make up for the above shortcomings, the utility model provides a concrete prefabricated component production's distributor, aims at improving the problem that most distributors in prior art cannot be distributed in all aspects, and the adaptability is poor when facing prefabricated components of different shapes and sizes.
[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a cloth feeder of prefabricated concrete component production, including support frame, the top inboard rotation of support frame is connected with rotary disc, the bottom of rotary disc is connected with the rotary rod no. 1 of rotation, the middle part outside of rotary rod no. 1 is slidably connected with telescopic link no. 1, the bottom of rotary rod no. 1 is fixedly connected with the roller, the outside of roller is rotatably connected with rotary rod no. 2, the inside top of support frame is slidably connected with motor, the output of motor is fixedly connected with fixed disc, the middle part outside of rotary rod no. 2 is slidably connected with telescopic link no. 2, the inside of support frame is equipped with auxiliary mechanism, and the auxiliary mechanism is used for conveniently disassembling.
[0007] Through the above technical scheme: support frame design is ingenious, to ensure the stability and durability of overall structure, motor as power source, its output fixedly connected with fixed disc, ensure that the power of motor can be effectively transmitted to the whole mechanical structure, the design of auxiliary mechanism is thoughtful, aims at providing convenient and fast disassembly operation for the user, not only improves the use efficiency of equipment, also makes maintenance and repair work become more simple and easy.
[0008] As further description of the above technical scheme:
[0009] The auxiliary mechanism includes a protective shell, the top of the fixed disc is threadedly connected with the bottom of the protective shell, the bottom of the fixed disc is provided with a track, the right side of the track is fixedly connected with a stopper, the outside of the rotary rod no. 2 is slidably connected with a fixed shell, the inside of the fixed shell is slidably connected with a discharge port, the inside of the fixed shell is threadedly connected with a screw, and the outside of the screw is threadedly connected with a nut.
[0010] Through the above technical scheme: the protective shell aims at realizing the thread stable connection with the top of the fixed disc, ensures that the fixed disc and the protective shell do not loosen or fall off in various working environments, and the connection mode of the rotary rod no. 2 realizes flexible operation and adjustment.
[0011] As further description of the above technical scheme:
[0012] The bottom of the support frame is fixedly connected with a hydraulic cylinder, and the top of the hydraulic cylinder is fixedly connected with a lifting platform.
[0013] Through the above technical scheme: the top of the hydraulic cylinder is closely connected with the lifting platform, so that it can stably ascend and descend to adapt to different operation requirements.
[0014] As further description of the above technical scheme:
[0015] The top outside of the support frame is fixedly connected with a rubber block, and the rear side of the support frame is fixedly connected with a feeding pipe.
[0016] Through the technical scheme, the feeding pipe is used to ensure that the material can be transported into the system.
[0017] Further description is made to the technical scheme:
[0018] The outer side of the feeding pipe is fixedly connected with a feeding pump, and the rear side of the support frame is fixedly connected with a storage tank.
[0019] Through the technical scheme, the feeding pump further improves the operation efficiency of the whole device and the accuracy of material processing.
[0020] Further description is made to the technical scheme:
[0021] The left side of the support frame is fixedly connected with a controller, and the controller is electrically connected with the motor, the first telescopic rod and the second telescopic rod.
[0022] Through the technical scheme, the controller is used to accurately control and distribute the material.
[0023] Further description is made to the technical scheme:
[0024] The middle outer side of the rotating rod one is slidably connected with the top end of the second telescopic rod, and the bottom end of the rotating disc is fixedly connected with the top end of the first telescopic rod.
[0025] Through the technical scheme, the rotating disc makes the device capable of distributing material in all aspects without dead angle.
[0026] Further description is made to the technical scheme:
[0027] The bottom end of the track is slidably connected with the inner side of the rotating disc, and the front side of the support frame is slidably connected with the rear side of the lifting platform.
[0028] Through the technical scheme, the track is used to facilitate disassembly and replacement of the structure.
[0029] The utility model has the following beneficial effects:
[0030] 1、 the utility model discloses, the controller determines the best cloth path and drives the motor, and the motor makes fixed disc and rotating disc rotate, ensures that the cloth is even all around, through adjusting telescopic rod one and telescopic rod two, realizes all -round coverage to the article under the auxiliary of the gyro wheel, avoids cloth blind area, enhances the flexibility of device.
[0031] 2、 the utility model discloses, when maintaining equipment, push fixed disc makes track move and pushes out support frame, and the protective shell can be easily replaced motor, then loosens the screw cap and screw, and the fixed shell can be separated from the outer side of rotating rod two, and the maintenance and replacement of the discharge port are facilitated, and the debugging time of replacing the discharge port is greatly shortened. FIG.
[0032] Figure 1 A front side perspective view of the support frame of the distributing machine for prefabricated concrete component production is provided in the utility model;
[0033] Figure 2 A side view of the lifting platform of the distributing machine for prefabricated concrete component production is provided in the utility model;
[0034] Figure 3 A local structure diagram of the rotating disc of the distributing machine for prefabricated concrete component production is provided in the utility model;
[0035] Figure 4 A local structure display diagram of the fixed shell of the distributing machine for prefabricated concrete component production is provided in the utility model;
[0036] Figure 5 A local structure diagram of the protective shell of the distributing machine for prefabricated concrete component production is provided in the utility model.
[0037] Legend:
[0038] 1, support frame; 2, auxiliary mechanism; 201, fixed shell; 202, discharge port; 203, screw; 204, nut; 205, protective shell; 206, track; 207, stop block; 3, rotating disc; 4, motor; 5, fixed disc; 6, telescopic rod one; 7, rotating rod one; 8, roller; 9, rotating rod two; 10, telescopic rod two; 11, lifting platform; 12, hydraulic cylinder; 13, controller; 14, storage tank; 15, feed pipe; 16, feed pump; 17, rubber block. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0040] Please refer to the drawings of the embodiments of the utility model in the following Figure 1 , the drawings of the embodiments of the utility model in the following Figure 2 and the drawings of the embodiments of the utility model in the following Figure 3The utility model provides an embodiment: a cloth machine of prefabricated concrete production, including support frame 1, the top inside rotatory connection of support frame 1 has rotary disc 3, the bottom rotatory connection of rotary disc 3 has rotary rod one 7, the middle part outside slide connection of rotary rod one 7 has telescopic link one 6, the bottom of rotary disc 3 is closely connected with rotary rod one 7 through accurate rotatory connection mode, to guarantee the smooth rotation between both, design a slide connection structure in the middle part outside of rotary rod one 7, make telescopic link one 6 can carry out smooth telescopic movement here, not only improve the flexibility of overall structure, also strengthen the adaptability and functionality of equipment, the bottom fixed connection of rotary rod one 7 has gyro wheel 8, the outside rotatory connection of gyro wheel 8 has rotary rod two 9, the inside top slide connection of support frame 1 has motor 4, the output fixed connection of motor 4 has fixed disc 5, the middle part outside slide connection of rotary rod two 9 has telescopic link two 10, the inside of support frame 1 is equipped with auxiliary mechanism 2, auxiliary mechanism 2 is used for the convenient disassembly, the bottom of track 206 is slidably connected with the inside of rotary disc 3, the front side of support frame 1 is slidably connected with the rear side of lift platform 11, the inside of support frame 1 is carefully designed with auxiliary mechanism 2, and it fully considers the convenience and efficiency in actual operation, aims at providing the solution of convenient disassembly for user, the bottom of track 206 is accurately processed, and the inside of rotary disc 3 is realized seamless slide connection, to ensure the smooth relative motion between both, not only improve the running stability of equipment, also greatly reduce the time and labour intensity needed when maintaining and replacing parts, the front side of support frame 1 is assembled together with the rear side of lift platform 11 through the slide connection mode of careful design, not only guarantee the stability of structure, also endow lift platform 11 with the flexible adjustment ability in vertical direction, user can easily adjust the height of lift platform 11 according to different work demands, to realize more accurate and efficient work;
[0041] Specific, support frame 1 design exquisite, to ensure the stability and durability of the overall structure, support frame 1 top inside design has a precise rotary connection mechanism, with rotating disc 3 closely linked to ensure that rotating disc 3 can be flexible rotation action, rotating disc 3 bottom through the precise rotation connection with rotating rod 7 is connected, so that rotating rod 7 can be according to the corresponding rotation, rotating rod 7 middle outside design has a sliding connection structure, with telescopic rod 6 is connected, allows telescopic rod 6 in a certain range of free expansion, to adapt to different needs, rotating rod 7 bottom fixedly connected with the roller 8, the outer side of the roller 8 is provided with a rotating connection, with rotating rod 9 is connected, forming a smooth rotation system, motor 4 as a power source, its output fixedly connected with the fixed disc 5, to ensure that the power of motor 4 can be effectively transmitted to the whole mechanical structure, rotating rod 9 middle outside also design has a sliding connection structure, with telescopic rod 2 10 is connected, so that telescopic rod 2 10 can be in a certain range of expansion, auxiliary mechanism 2 design thoughtful, aims to provide convenient and efficient disassembly operation for the user, not only improves the use efficiency of the equipment, also makes maintenance and repair work becomes more simple and easy, track 206 bottom and rotating disc 3 inside with precise sliding connection way is connected, to ensure the smooth movement and high degree of cooperation precision between the two, not only guarantees the stability of the equipment in the process of running, at the same time also facilitates maintenance and replacement parts, support frame 1 front and lifting platform 11 rear side is through the sliding connection mechanism of careful design link, so that the lifting platform 11 can realize stable and flexible up and down movement on the support frame 1.
[0042] Please refer to the attached Figure 1 , attached Figure 4 and attached Figure 5, the auxiliary mechanism 2 includes a protective shell 205, the top end of the fixed disc 5 is threadedly connected with the bottom end of the protective shell 205, the bottom end of the fixed disc 5 is provided with a track 206, the right side of the track 206 is fixedly connected with a stop block 207, the track 206 not only plays a guiding role in structure, but also ensures smooth movement of the assembly in function, the right side of the track 206 is fixedly connected with a stop block 207, the stop block 207 is arranged to prevent accidental falling of the assembly during movement, thereby improving the safety and reliability of the overall equipment, reflecting the designer's high attention to product performance and safety, ensuring stable operation of the equipment in various working environments, the material selection and size design of the stop block 207 are also carefully considered to ensure that it will not affect the performance due to wear or fatigue during long-term use, the outer side of the rotating rod two 9 is slidably connected with a fixed shell 201, the inner side of the fixed shell 201 is slidably connected with a discharge port 202, the inner side of the fixed shell 201 is threadedly connected with a screw 203, the outer side of the screw 203 is threadedly connected with a nut 204, the left side of the support frame 1 is fixedly connected with a controller 13, the controller 13 is electrically connected with the motor 4, the telescopic rod one 6 and the telescopic rod two 10, the controller 13 is not only closely connected with the support frame 1 in structure, but also plays a crucial role in function, it realizes electrical connection with the motor 4, the telescopic rod one 6 and the telescopic rod two 10 through a series of complex circuits and precise programming, ensuring coordinated operation of the entire system, so that the motor 4 can be accurately driven according to the instructions of the controller 13, and the telescopic rod one 6 and the telescopic rod two 10 can be telescoped according to the preset program to adapt to different working requirements;
[0043] Specifically, the protective shell 205 is designed to be threadedly and stably connected with the top end of the fixed disc 5, ensuring that the fixed disc 5 and the protective shell 205 will not loosen or fall off in various working environments, the stop block 207 is fixedly connected to the right side of the track 206 to ensure the stability of the mechanism operation and prevent accidental sliding or displacement during operation, the discharge port 202 is connected with the fixed shell 201 by sliding connection, which facilitates flexible adjustment of the discharge position in different working environments and improves work efficiency, the outer side of the screw 203 is threadedly fastened with the nut 204 to further reinforce the overall structure and ensure stable connection between the components during long-term use, the controller 13 is electrically connected with the motor 4, the telescopic rod one 6 and the telescopic rod two 10, thereby realizing precise control over the above-mentioned components, the design of the controller 13 fully considers the convenience and intuitiveness of operation, enabling the operator to easily make various settings and adjustments, ensuring efficient and stable operation of the equipment.
[0044] Please refer to the attached Figure 1 , attached Figure 2 and attached Figure 3The bottom end of the support frame 1 is fixedly connected with a hydraulic cylinder 12, the top end of the hydraulic cylinder 12 is fixedly connected with a lifting platform 11, the middle outer side of the rotating rod one 7 is slidably connected with the top end of the telescopic rod two 10, the hydraulic cylinder 12 is a kind of precise hydraulic actuator, and the top end of the hydraulic cylinder 12 is fixedly connected with the lifting platform 11, so that the stability and safety of the platform when carrying heavy objects are ensured, the middle outer side of the rotating rod one 7 is slidably connected with the top end of the telescopic rod two 10, so that the necessary flexibility and adaptability of the whole support structure are provided, not only the strictness of engineering design is embodied, but also the high attention to operation convenience and safety is shown, the bottom end of the rotating disc 3 is fixedly connected with the top end of the telescopic rod one 6, the outer side of the feeding pipe 15 is fixedly connected with a feeding pump 16, the rear side of the support frame 1 is fixedly connected with a storage tank 14, the top end outer side of the support frame 1 is fixedly connected with a rubber block 17, the rear side of the support frame 1 is fixedly connected with the feeding pipe 15, the rubber block 17 not only plays a buffering role to reduce the vibration and impact that may be generated during the operation of the equipment, but also ensures the stability and durability of the overall structure, the rear side of the support frame 1 is fixedly installed with a feeding pipe 15, and the feeding pipe 15 is arranged to efficiently and smoothly guide the material into the equipment, so as to ensure the continuity and efficiency of the production process.
[0045] Specifically, the top end of the hydraulic cylinder 12 is closely connected with the lifting platform 11, so that it can stably rise and fall to adapt to different operation requirements, the middle outer side of the rotating rod one 7 is slidably connected with the top end of the telescopic rod two 10, so as to not only ensure the flexible rotation of the rotating rod one 7, but also ensure the stable telescopic function of the telescopic rod two 10, the bottom end of the rotating disc 3 is fixedly connected with the top end of the telescopic rod one 6, so as to ensure the stability and reliability of the rotating disc 3 during operation, and the outer side of the feeding pipe 15 is provided with the feeding pump 16, so as to ensure that the material can be conveyed into the system at a precise flow rate and speed, thereby improving the operation efficiency of the whole equipment and the accuracy of material processing.
[0046] Working principle: after the controller 13 calculates the optimal material distribution path, the motor 4 is controlled to rotate, the motor 4 drives the lower fixed disc 5 and the rotating disc 3 to rotate, so that the surrounding can be distributed, and through the telescopic extension of the telescopic rod one 6 and the telescopic rod two 10, the articles on the lower platform can be distributed in all directions without dead angle, so that the articles cannot be distributed, and the flexibility of the device is improved.
[0047] When the device is maintained, the fixed disc 5 is pushed, the fixed disc 5 drives the track 206 to move and is pushed out of the inside of the support frame 1, the protective shell 205 is unscrewed, the motor 4 is simply replaced and maintained, the screw cap 204 and the screw 203 are unscrewed, the fixed shell 201 can be separated from the outside of the rotating rod two 9, and then the discharge port 202 can be taken out for maintenance and replacement, so that the debugging time required for replacing the discharge port 202 is greatly reduced.
[0048] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A concrete placing boom for producing precast concrete components, comprising a support frame (1), characterized in that: A rotating disk (3) is rotatably connected to the inner side of the top of the support frame (1). A rotating rod (7) is rotatably connected to the bottom of the rotating disk (3). A telescopic rod (6) is slidably connected to the outer side of the middle part of the rotating rod (7). A roller (8) is fixedly connected to the bottom of the rotating rod (7). A rotating rod (9) is rotatably connected to the outer side of the roller (8). A motor (4) is slidably connected to the top of the inside of the support frame (1). A fixed disk (5) is fixedly connected to the output end of the motor (4). A telescopic rod (10) is slidably connected to the outer side of the middle part of the rotating rod (9). An auxiliary mechanism (2) is provided inside the support frame (1). The auxiliary mechanism (2) is used for easy disassembly.
2. The concrete placing machine for producing precast concrete components according to claim 1, characterized in that: The auxiliary mechanism (2) includes a protective shell (205). The top of the fixed plate (5) is threadedly connected to the bottom of the protective shell (205). A track (206) is provided at the bottom of the fixed plate (5). A stop block (207) is fixedly connected to the right side of the track (206). A fixed shell (201) is slidably connected to the outside of the rotating rod (9). A discharge port (202) is slidably connected inside the fixed shell (201). A screw (203) is threadedly connected to the inside of the fixed shell (201). A nut (204) is threadedly connected to the outside of the screw (203).
3. The concrete placing machine for producing precast concrete components according to claim 1, characterized in that: A hydraulic cylinder (12) is fixedly connected to the bottom end of the support frame (1), and a lifting platform (11) is fixedly connected to the top end of the hydraulic cylinder (12).
4. A concrete placing machine for producing precast concrete components according to claim 1, characterized in that: A rubber block (17) is fixedly connected to the outer top of the support frame (1), and a feed pipe (15) is fixedly connected to the rear side of the support frame (1).
5. A concrete placing machine for producing precast concrete components according to claim 4, characterized in that: A feed pump (16) is fixedly connected to the outside of the feed pipe (15), and a storage tank (14) is fixedly connected to the rear side of the support frame (1).
6. A concrete placing boom for producing precast concrete components according to claim 1, characterized in that: A controller (13) is fixedly connected to the left side of the support frame (1), and the controller (13) is electrically connected to the motor (4), telescopic rod one (6) and telescopic rod two (10).
7. A concrete placing machine for producing precast concrete components according to claim 1, characterized in that: The outer side of the middle part of the rotating rod (7) is slidably connected to the top of the telescopic rod (10), and the bottom end of the rotating disk (3) is fixedly connected to the top of the telescopic rod (6).
8. A concrete placing machine for producing precast concrete components according to claim 2, characterized in that: The bottom end of the track (206) is slidably connected to the inside of the rotating disk (3), and the front side of the support frame (1) is slidably connected to the rear side of the lifting platform (11).
Citation Information
Patent Citations
Concrete distributing machine provided with discharging device
CN203331206U