Concrete switch tie chamfer forming device
By designing an automated concrete turnout sleeper chamfering and forming device, the problem of low efficiency and poor consistency of traditional manual chamfering has been solved, achieving efficient and automated chamfering and forming, and meeting the high-quality requirements of railway construction.
Patent Information
- Application Number
- CN202422819413.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Traditional concrete turnout chamfering relies on manual labor, which results in poor consistency and low efficiency.
Design a concrete fork sleeper chamfering forming device, including components such as forming bracket, mold, conveyor belt, electric drill and chamfering tool, to realize automated production and integrated forming.
This improved the production efficiency and quality consistency of concrete turnout sleeper chamfering, meeting the railway construction demand for high-quality turnout sleepers.
Smart Images
Figure CN223589709U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the construction instrument technical field, more specifically, especially relate to a concrete frog chamfer forming device. BACKGROUND
[0002] The technical background of concrete frog chamfer forming device mainly relates to the application of concrete frog and the technical demand of chamfer forming, compared with wood frog, concrete frog has the advantages of heavy weight, long service life, not easy to flex, etc., can significantly reduce the maintenance and repair cost, so it is widely used in railway construction. With the development of railway technology, higher requirements are put forward for the production process and quality control of concrete frog, including chamfer processing of frog edge, the traditional chamfer processing mode mainly relies on manual work, and there are problems of poor consistency and low efficiency. Therefore, developing a device that can automatically and efficiently complete the chamfer forming of the edge of concrete frog becomes the key to solve this technical problem. The application of the device is expected to greatly improve the production efficiency and quality control level of concrete frog, and meet the demand of railway construction for high-quality frog.
[0003] Based on the above, the traditional chamfer and production process are complex and heavy, the production efficiency is low, the chamfer processing mainly depends on workers, and there is the problem of poor consistency. CONTENT OF THE UTILITY MODEL
[0004] In order to solve the above technical problems, the utility model provides a kind of concrete frog chamfer forming device to solve the problems of long and complex production process, low efficiency of existing concrete frog chamfer forming device.
[0005] The utility model relates to a kind of concrete frog chamfer forming device, by the following specific technical means is achieved:
[0006] The utility model provides a concrete frog chamfer forming device, including forming support, grinding tool, grinding tool fixed block A, track mounting bracket, chamfer connecting frame, telescopic link A, telescopic connecting block, grinding tool fixed block B, conveyer belt, electric drill connecting frame, chamferer telescopic link and chamferer, the round connecting hole of both sides of forming support is connected with telescopic link A rear sliding, and the telescopic axle sliding connection in the round connecting hole of both sides of forming support is connected in the rear connecting block of telescopic connecting block, the connecting block of telescopic link A is welded in grinding tool fixed block A one side through rear, the connecting block sliding connection in the T-shaped sliding slot of grinding tool fixed block B one side is connected in the two groups of round holes in the inside of grinding tool fixed block A of the two groups of round connecting shafts of grinding tool fixed block B bottom both sides, the round connecting hole of chamfer connecting frame upper both sides is connected with the telescopic link of chamferer rear chamferer telescopic link telescopic connection, and the round connecting hole of track mounting bracket front and rear is rotatably connected with pulley, the pulley outer surface is slidably connected with conveyer belt inner side, one side of track mounting bracket is welded with a group of electric drill sliding frame, and the sliding square groove in the inside of electric drill sliding frame is slidably connected with the sliding connecting block of electric drill connecting frame rear.
[0007] Further, the upper part of the forming support is provided with three groups of round holes, and the drying air pipe and the material conveying pipe are clamped and connected to the round holes in the upper part of the forming support.
[0008] Further, the two groups of grinding tool fixing blocks A and B are clamped and connected with two groups of grinding tools, and the drying air pipe and the material conveying pipe are clamped and connected to the round holes in the upper part of the grinding tools.
[0009] Further, the bottom of the electric drill connecting frame is provided with four groups of round connecting holes, and four groups of electric drills are threadedly connected to the connecting holes in the bottom of the electric drill connecting frame.
[0010] Further, one group of round connecting holes is arranged on each side of the grinding tool fixing block A, two groups of limiting springs are movably connected in the round connecting holes on the two sides of the grinding tool fixing block A, and the connecting shafts in the bottom of the grinding tool fixing block B are movably connected to the top of the two groups of limiting springs by being inserted into the round connecting holes on the two sides of the grinding tool fixing block A.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The grinding tool is set to quickly plasticize, the drying air pipe is set to quickly dry, the grinding tool fixing block A and the grinding tool fixing block B are set to quickly open the grinding tool, and the efficiency is improved.
[0013] 2. The conveyer belt is set to convey the produced concrete frog to the chamfering position, and automatic production is realized.
[0014] 3. The electric drill and the chamferer are set to realize chamfering and punching, integrated production is realized, and the product is quickly and completely produced. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a structure schematic view of the main body of the utility model.
[0016] Figure 2 is a structure schematic view of the mold forming device of the utility model.
[0017] Figure 3 is a sectional structure schematic view of the mold forming device of the utility model.
[0018] Figure 4 is a structure schematic view of the chamfering device of the utility model.
[0019] Figure 5 is a sectional structure schematic view of the chamfering device of the utility model.
[0020] Figure 6 is a sectional structure schematic view of the main body of the utility model.
[0021] In the drawing, the corresponding relationship of component name and drawing number is as follows:
[0022] 1, forming support; 2, grinding tool; 3, grinding tool fixed block A; 4, track mounting frame; 5, chamfering connecting frame; 101, drying air pipe; 102, material conveying pipe; 301, telescopic rod A; 302, telescopic connecting block; 303, grinding tool fixed block B; 304, limiting spring; 401, pulley; 402, conveying belt; 403, electric drill sliding frame; 404, electric drill connecting frame; 405, electric drill; 501, chamfering device telescopic rod; 502, chamfering device. DETAILED DESCRIPTION
[0023] The embodiment of the utility model will be further described in detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
[0024] Example:
[0025] As shown in the accompanying drawings Figure 1 to the accompanying drawings Figure 6 :
[0026] The utility model provides a kind of concrete frog chamfer forming device, including forming support 1, tool 2, tool fixed block A3, track mounting bracket 4, chamfer connecting frame 5, telescopic rod A301, telescopic connecting block 302, tool fixed block B303, conveyer belt 402, electric drill connecting frame 404, chamferer telescopic rod 501 and chamferer 502;The round connecting hole of the both sides of forming support 1 is slidably connected with the rear of telescopic rod A301, and the rear telescopic shaft of telescopic connecting block 302 is slidably connected in the round connecting hole of the both sides of forming support 1;Telescopic rod A301 is welded on the side of tool fixed block A3 by the rear connecting block;The connecting block of the rear of telescopic connecting block 302 is slidably connected in the T-shaped sliding slot of the side of tool fixed block B303, and the two groups of round connecting shafts of the both sides of the bottom of tool fixed block B303 are telescopically connected in the two groups of round holes in tool fixed block A3;The round connecting hole of the both sides of the upper portion of chamfer connecting frame 5 is telescopically connected with the chamferer telescopic rod 501 connected with the rear of chamferer 502;The round connecting hole of the front and rear of track mounting bracket 4 is rotatably connected with pulley 401;The outer surface of pulley 401 is slidably connected with the inner side of conveyer belt 402;One side of track mounting bracket 4 is welded with a group of electric drill sliding frame 403, and the sliding square groove in the inside of electric drill sliding frame 403 is slidably connected with the sliding connecting block in the rear of electric drill connecting frame 404.
[0027] Among them, forming support 1 upper portion is equipped with three groups of round holes, and the round hole of the upper portion of forming support 1 is connected with drying air pipe 101 and material conveying pipe 102 by clamping, to convey raw materials and dry, reach the effect of rapid forming.
[0028] Among them, the left and right two groups of tool fixed block A3 and tool fixed block B303 are clamped and connected with two groups of tool 2, and the round hole of the upper portion of tool 2 is connected with drying air pipe 101 and material conveying pipe 102 by clamping, connected with the device of bottom.
[0029] Among them, the bottom of electric drill connecting frame 404 is equipped with four groups of round connecting holes, and the connecting hole of the bottom of electric drill connecting frame 404 is threadedly connected with four groups of electric drill 405, directly for automatic drilling.
[0030] Among them, tool fixed block A3 both sides are equipped with a group of round connecting holes, and two groups of limit springs 304 are movably connected in the round connecting hole of the both sides of tool fixed block A3, and the connecting shaft of the bottom of tool fixed block B303 is movably connected in the top of two groups of limit springs 304 by penetrating into the round connecting hole of the both sides of tool fixed block A3, to limit position, make it applicable to different size under the action of limit spring 304.
[0031] The specific use mode and effect of the embodiment:
[0032] The utility model discloses, through the feed pipe 102, deliver raw materials to the grinding tool 2, under the effect of grinding tool fixed block A3 and grinding tool fixed block B303 make it strict seam, after perfusion is completed, through drying air pipe 101 with raw materials fast drying, form the preliminary prototype of product, then through the telescopic link A301 telescopic drive grinding tool 2 open, after product will be transported to the corresponding position through the conveyer belt 402, then through electric drill connecting frame 404 drive electric drill 405 to move up and down, carry out drilling, then through chamferer telescopic link 501 drive chamferer 502 to chamfer, complete the production of whole product.
[0033] The utility model is not detailed, all are the known technology of the person skilled in the art.
Claims
1. A concrete frog chamfer forming apparatus, characterized by: It include forming support (1), grinding tool (2), grinding tool fixed block A (3), track mounting frame (4), chamfer connecting frame (5), telescopic rod A (301), telescopic connecting block (302), grinding tool fixed block B (303), conveyor belt (402), electric drill connecting frame (404), chamfering device telescopic rod (501) and chamfering device (502); The round connecting hole on both sides of the forming support (1) is connected with the rear sliding of the telescopic rod A (301), and the rear telescopic shaft of the telescopic connecting block (302) is connected in the round connecting hole on both sides of the forming support (1); the telescopic rod A (301) is welded on one side of the grinding tool fixed block A (3) through the connecting block at the rear; the connecting block at the rear of the telescopic connecting block (302) is connected in the T-shaped sliding groove on one side of the grinding tool fixed block B (303), and the two groups of round connecting shafts on both sides of the bottom of the grinding tool fixed block B (303) are connected in the two groups of round holes in the grinding tool fixed block A (3); The round connecting hole on both sides of the upper part of the chamfer connecting frame (5) is connected with the chamfering device telescopic rod (501) connected with the rear of the chamfering device (502); the round connecting hole on both sides of the front and rear of the track mounting frame (4) is rotatably connected with the pulley (401); the outer surface of the pulley (401) is connected with the inner side of the conveyor belt (402) through sliding; one side of the track mounting frame (4) is welded with a group of electric drill sliding frames (403), and the sliding square groove in the electric drill sliding frame (403) is connected with the sliding connecting block at the rear of the electric drill connecting frame (404) through sliding.
2. The device for forming a chamfer of a concrete frog as claimed in claim 1, characterized in that: The upper part of the forming support (1) is provided with three groups of round holes, and the upper part of the forming support (1) is provided with three groups of round holes, and the upper part of the forming support (1) is provided with three groups of round holes.
3. The device of claim 1, wherein: The left and right groups of the grinding tool fixed block A (3) and the grinding tool fixed block B (303) are connected with two groups of grinding tools (2) clamped in the middle, and the round holes on the upper part of the grinding tool (2) are connected with the drying air pipe (101) and the conveying pipe (102).
4. The device of claim 1, wherein: The bottom of the electric drill connecting frame (404) is provided with four groups of round connecting holes, and the connecting holes at the bottom of the electric drill connecting frame (404) are threadedly connected with four groups of electric drills (405).
5. The device of claim 1, wherein: Each of the two sides of the grinding tool fixed block A (3) is provided with a group of round connecting holes, and the two groups of limiting springs (304) are movably connected in the round connecting holes on both sides of the grinding tool fixed block A (3), and the connecting shaft at the bottom of the grinding tool fixed block B (303) is movably connected in the round connecting holes on both sides of the grinding tool fixed block A (3) and the top of the two groups of limiting springs (304).