Novel polyurethane linear die
By designing a new type of polyurethane linear mold, and using a servo motor to drive gears and racks to achieve automated polyurethane spraying, the problems of large footprint and high labor requirements of existing molds have been solved, thus improving production efficiency and quality.
Patent Information
- Application Number
- CN202422923857.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing polyurethane mold equipment mainly consists of two types: disc and ring line. These occupy a large area and require multiple workers to work together, which cannot meet the needs of high efficiency, automation, and space utilization.
A novel polyurethane linear mold was designed, which uses a servo motor to drive gears and racks, and a servo fixed plate to realize the automated movement of the hanger spray gun, achieving fixed-point spraying of polyurethane, reducing space occupation and labor requirements.
The system enables automated polyurethane spraying, improving production efficiency and product quality, reducing floor space requirements, and allowing production tasks to be completed by a single worker.
Smart Images

Figure CN223589876U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to polyurethane mould technical field especially a novel polyurethane linear mould. BACKGROUND
[0002] Polyurethane is the polymer containing urethane group in macromolecular main chain and is called polyurethane, and polyurethane is divided into two categories of polyester type polyurethane and polyether type polyurethane, and polyurethane has many excellent performances, so it has wide application.
[0003] On the market, polyurethane mould device is made, generally only disc and ring type line two styles, and the two styles have large floor area, cannot be mutually used, and need multiple workers to assist production. INNOVATION CONTENT
[0004] The utility model discloses a novel polyurethane linear mould to solve the problems mentioned in the above background.
[0005] The utility model discloses a novel polyurethane linear mould, including base frame, the front side fixedly connected with mould frame at the top of base frame, the rear side fixedly connected with stand at the top of base frame, be equipped with upper frame on the stand, the upper frame is fixed with base frame through stand welding, be equipped with crossbeam on the upper frame, the crossbeam passes through bolt connection with upper frame, the middle part of crossbeam is fixedly connected with rack and runs through, the middle part of crossbeam is slidably connected with servo fixed plate, the inboard of servo fixed plate is fixedly connected with servo motor, the axle of servo motor is fixedly connected with gear, the gear is engaged with rack, the inboard of servo fixed plate is fixedly connected with servo module.
[0006] In an embodiment, the servo module is slidably connected with a hanging plate, the hanging plate is movably connected with a hanging rod, the lower end of the hanging rod is provided with a hanging basket spray gun, and a touch screen is installed on the servo fixed plate.
[0007] In an embodiment, the number of the mould frames is several, and the several mould frames are linearly and uniformly arranged on the base frame.
[0008] In an embodiment, the base frame, the mould frame, the upper frame, the stand and the crossbeam are integrated structures.
[0009] In an embodiment, the crossbeam is fixedly connected with a linear guide rail, the bottom of the servo fixed plate is fixedly connected with a guide rail sliding block, and the guide rail sliding block is slidably connected on the linear guide rail.
[0010] The utility model provides beneficial effects are:
[0011] Through the cooperation between the components, the servo motor drives the gear to rotate, and through the transmission of the gear and the rack, the servo fixed plate moves left and right, and the hanger spray gun is automatically sprayed with polyurethane at the designated point in the mold frame mold, so as to avoid the manual movement of the hanger spray gun by the worker to spray polyurethane in the mold frame mold, prevent the spraying from being out of place, improve the factory quality, and the device occupies small area and does not need multiple workers to assist production. Only one worker can control production. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 It is a structure schematic view of the utility model;
[0013] Fig. 2 It is a sectional structure schematic view of the utility model.
[0014] In the drawings, 1, base frame; 2, mold frame; 3, stand column; 4, upper frame; 5, crossbeam; 6, rack; 7, servo fixed plate; 8, servo motor; 9, gear; 10, servo module; 11, hanging plate; 12, hanging rod; 13, basket spray gun; 14, touch screen; 15, linear guide rail; 16, guide rail sliding block. DETAILED DESCRIPTION
[0015] It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict. The technical scheme of the utility model will be further described below in combination with the drawings of the utility model embodiments. The utility model is not limited to the following specific embodiments.
[0016] It should be understood that the same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components. In the description of the utility model, it should be understood that if there are terms such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom" and the like indicating the orientation or position relationship, it is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the position relationship in the drawings are only used for example, and cannot be understood as a limitation on the patent. For ordinary skilled in the art, the specific meaning of the above terms can be understood according to the specific situation.
[0017] In one embodiment, as Figs. 1-2As shown, a new polyurethane linear mold, including the base frame 1, the front side of the top of the base frame 1 is fixedly connected with the mold frame 2, the rear side of the top of the base frame 1 is fixedly connected with the column 3, the upper frame 4 is provided on the column 3, the upper frame 4 is welded and fixed on the base frame 1 through the column 3, the upper frame 4 is provided with the crossbeam 5, the crossbeam 5 is connected with the upper frame 4 through the bolt, the middle part of the crossbeam 5 is fixedly connected with the rack 6, the middle part of the crossbeam 5 is slidably connected with the servo fixed plate 7, the inner side of the servo fixed plate 7 is fixedly connected with the servo motor 8, the shaft of the servo motor 8 is fixedly connected with the gear 9, the gear 9 is engaged with the rack 6, the inner side of the servo fixed plate 7 is fixedly connected with the servo module 10.
[0018] In order to be able to drop to the mold cavity to spray quantitative polyurethane, the hanging plate 11 is slidably connected on the servo module 10, the hanging rod 12 is movably connected on the hanging plate 11, the hanging basket spray gun 13 is installed on the lower end of the hanging rod 12, the touch screen 14 is installed on the servo fixed plate 7.
[0019] In order to support the upper frame 4, the number of the mold frame 2 is several, the several mold frames 2 are linearly and uniformly arranged on the base frame 1.
[0020] In order to improve the stability of the device, the base frame 1, the mold frame 2, the upper frame 4, the column 3 and the crossbeam 5 are integrated structure.
[0021] In order to make the servo fixed plate 7 move linearly when the gear 9 rotates, the linear guide rail 15 is fixedly connected on the crossbeam 5, the guide rail sliding block 16 is fixedly connected on the bottom of the servo fixed plate 7, the guide rail sliding block 16 is slidably connected on the linear guide rail 15.
[0022] Working principle: when using the new polyurethane mold device, first, the model with the mold frame 2 is placed on the base frame 1, then it is fixed with the bolt, then the servo motor 8 is started, the servo motor 8 drives the gear 9 to rotate, the servo fixed plate 7 is moved to the set position through the transmission of the gear 9 and the rack 6, the servo module 10 starts the hanging plate 11, the hanging rod 12 drives the hanging basket spray gun 13 to move and drop to the mold cavity to spray quantitative polyurethane, then the servo motor 8 is started again to make the servo fixed plate 7 move to the next set position, then the adjusting pressure plate of the previous mold is closed, a series of work is completed after this step, the workers manually move the hanging bracket spray gun to spray polyurethane in the mold frame mold, which prevents the spraying from being not in place and improves the quality of the factory.
[0023] The technical features of the above embodiments can be combined arbitrarily, in order to make the description simple, not all possible combinations of the technical features in the above embodiments are described, however, as long as the combination of the technical features does not exist contradictory, it should be considered as the scope of the present application.
[0024] The above embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled person in the art, without departing from the utility model concept, several modifications and improvements can be made, which belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.
Claims
1. A novel polyurethane linear die characterized in that, Including base frame, the front side of the top of base frame is fixedly connected with die frame, the rear side of the top of base frame is fixedly connected with stand, be equipped with upper frame on stand, upper frame is welded fixedly on base frame through stand, be equipped with crossbeam on upper frame, crossbeam is connected with upper frame through bolt, the middle part of crossbeam is fixedly connected with rack, the middle part of crossbeam is slidably connected with servo fixed plate, the inner side of servo fixed plate is fixedly connected with servo motor, the machine shaft of servo motor is fixedly connected with gear, gear is engaged with rack, the inner side of servo fixed plate is fixedly connected with servo module.
2. A novel polyurethane linear mold as claimed in claim 1, characterized in that: The hanging plate is slidably connected on the servo module, the hanging rod is movably connected on the hanging plate, the hanging basket spray gun is installed on the lower end of the hanging rod, the touch screen is installed on the servo fixed plate.
3. A novel polyurethane linear mold as claimed in claim 1, wherein: The number of the die frame is several, the several die frames are linearly and uniformly arranged on the base frame.
4. A novel polyurethane linear mold as claimed in claim 1, wherein: The base frame, the die frame, the upper frame, the stand and the crossbeam are integrated structures.
5. A novel polyurethane linear mold as claimed in claim 1, wherein: The linear guide rail is fixedly connected on the crossbeam, the guide rail slider is fixedly connected on the bottom of the servo fixed plate, and the guide rail slider is slidably connected on the linear guide rail.