Diamond wire saw glue injection and bead pushing tooling
By designing a diamond wire saw glue injection and bead-release tool, the quick clamping and releasing of beads is achieved by using a movable plate and clamping plate assembly, which solves the problems of inconvenient operation and safety hazards in the existing technology, and improves production efficiency and product consistency.
Patent Information
- Application Number
- CN202423166993.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing diamond wire saw gluing and bead-picking fixtures cannot quickly sort and place beads, resulting in extended production processes, increased labor costs, and operational risks.
A diamond wire saw bead-removing fixture is designed, which uses components such as a movable plate, sliding frame, clamping plate, buffer column, and H-shaped elastic element. The opening and closing of the clamping plate realizes the rapid clamping and releasing of the beads. Combined with the cylinder and the power assistance of the cylinder, the stability and safety of the beads are ensured during the bead-removing process.
It improves the efficiency of bead stringing, reduces safety hazards, reduces labor costs, and ensures the quality and performance stability of diamond wire saws.
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Figure CN223589917U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to diamond wire saw glue injection technical field especially relates to a kind of diamond wire saw glue injection pearl pushing tool. BACKGROUND
[0002] Diamond wire saw glue injection pearl pushing tool is a kind of special equipment used in diamond wire saw production process.It mainly plays a role in wire saw glue injection process, through specific mechanical device, accurately pushes and adjusts diamond pearl, ensures that pearl can be evenly and accurately distributed on wire saw matrix when glue injection, so as to guarantee the cutting performance and quality stability of diamond wire saw, improve production efficiency and product consistency.
[0003] Diamond wire saw glue injection pearl pushing tool is usually composed of pearl pushing mechanism, transmission device, control system etc.Its working principle is that transmission device drives pearl pushing mechanism to move, according to preset program and parameter, accurately controls pearl pushing action, and evenly pushes diamond pearl into glue injection groove of wire saw matrix, while control system real-time monitors and adjusts pearl pushing process, ensures that pearl is evenly distributed, and spacing is accurate, provides good foundation for subsequent glue injection fixation, so as to improve the quality and performance of diamond wire saw.
[0004] In prior art, part of diamond wire saw glue injection pearl pushing tool is still traditional manual sorting placement, cannot quickly sort and place pearl, can lead to the whole production process lengthening, needs to invest more manual pearl sorting and placement work, and when mold position arranges pearl, mold temperature normal minimum temperature is above 160 degrees, inconvenient to operate, is easily scalded, not only increases manpower cost and management cost, but also improves operation risk, therefore, a kind of diamond wire saw glue injection pearl pushing tool is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a kind of diamond wire saw glue injection pearl pushing tool, to improve the problem that pearl cannot be quickly sorted and placed in prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] The utility model provides a diamond rope saw glue injection pushes away the bead frock, including two movable plates, the inner wall of two movable plates is connected with the sliding frame in sliding, the inner wall of sliding frame is fixedly connected with fixed column, the outside of fixed column is rotatably connected with two clamping plates, the outside of two clamping plates is fixedly connected with buffer column, the end of buffer column away from clamping plate is movably connected with H type elastic piece, the inner wall of clamping plate is provided with limiting groove, the outside of clamping plate is fixedly connected with protection pad, the outside of clamping plate is fixedly connected with pressing plate, the outside of pressing plate is fixedly connected with antiskid pad, the inner wall of clamping plate is fixedly connected with the connecting assembly of subsequent component connection,
[0008] As a further description of the above technical solution:
[0009] The connecting assembly includes a movable column one, the end of the movable column one away from the clamping plate is fixedly connected with a limiting disc, the outside of the limiting disc is slidably connected with a sliding sleeve, the end of the limiting disc away from the movable column one is fixedly connected with a spring, the end of the spring away from the limiting disc is fixedly connected with a sliding piece, the end of the sliding piece away from the spring is fixedly connected with a movable column two, the outside of the movable column one is movably connected to the inner wall of the clamping plate.
[0010] As a further description of the above technical solution:
[0011] The inner wall of the movable plate is provided with a sliding groove, and the inner wall of the movable plate is slidably connected with a fixing tool.
[0012] As a further description of the above technical solution:
[0013] The outside of the movable plate is fixedly connected with a top plate air cylinder, and the end of the top plate air cylinder away from the movable plate is fixedly connected with a supporting plate.
[0014] As a further description of the above technical solution:
[0015] The outside of the supporting plate is fixedly connected with an air cylinder one, and the end of the supporting plate away from the air cylinder one is fixedly connected with an air cylinder two.
[0016] As a further description of the above technical solution:
[0017] The inner wall of the fixing tool is provided with a stringing groove, and the inner wall of the stringing groove is slidably connected with a steel wire rope.
[0018] As a further description of the above technical solution:
[0019] The outside of the movable column two is movably connected to the inner wall of the clamping plate, and the outside of the sliding piece is slidably connected to the inner wall of the sliding sleeve.
[0020] As a further description of the above technical solution:
[0021] The outer part of the fixed column is movably connected to the inner wall of the limiting groove.
[0022] The utility model has the advantages of the following:
[0023] 1. In the utility model, the sliding frame is moved to the vacant bead string groove above the fixed tool, then the clamp plate is separated from the string beads after the pressing plate is loosened, the string beads fall into the bead string groove, the buffer column contacts the H-shaped elastic member when being lifted, the buffer column has elasticity and plays the roles of limiting and protecting, the protection pad is tightly attached to the string beads to prevent accidental falling and protect the string beads when the clamp plate clamps the string beads, the clamp plate is separated from the fixed tool and the string beads above, the next operation on the string beads is ensured, the hidden danger is reduced, and the work efficiency is improved.
[0024] 2. In the utility model, the movable column one and the movable column two rotate in the interior of the clamp plate due to the amplitude generated when the clamp plate clamps and loosens the string beads, the movable column one and the movable column two push the limiting disc and the sliding sheet behind to extrude the spring in the sliding sleeve, the spring generates elastic potential energy, the clamp plate is pushed and the movable column one is restored to the original position due to the force generated by the spring on the movable column one when the pressing plate is loosened, the clamp plate clamps the string beads with the fixed column as the fulcrum, and the stable clamping of the string beads is improved. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 A three-dimensional schematic view of the diamond rope saw glue injection and bead pushing tool is provided for the utility model;
[0026] Figure 2 A structure schematic view of the steel wire rope of the diamond rope saw glue injection and bead pushing tool is provided for the utility model;
[0027] Figure 3 A structure schematic view of the clamp plate of the diamond rope saw glue injection and bead pushing tool is provided for the utility model;
[0028] Figure 4 A structure schematic view of the limiting disc of the diamond rope saw glue injection and bead pushing tool is provided for the utility model;
[0029] Figure 5 A Figure 2 The enlarged view of A in the utility model.
[0030] LEGEND:
[0031] 1, movable plate; 2, sliding frame; 3, fixed column; 4, clamping plate; 5, buffer column; 6, H-shaped elastic piece; 7, limiting groove; 8, protective pad; 9, pressing plate; 10, non-slip pad; 11, movable column one; 12, limiting disc; 13, sliding sleeve; 14, spring; 15, sliding sheet; 16, movable column two; 17, fixed tooling; 18, sliding groove; 19, top plate air cylinder; 20, supporting plate; 21, air cylinder one; 22, air cylinder two; 23, steel wire rope; 24, string bead groove. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0033] Referring to Figures 1 to 3 An embodiment provided by the utility model: a diamond wire saw glue injection bead pushing tooling, including two movable plates 1, movable plate 1 is the basic structural component of the whole tooling, can provide support and movement space for the installation and movement of subsequent other components, facilitate the orderly development of the whole bead pushing operation process. The inner wall of two movable plates 1 is slidably connected with sliding frame 2, sliding frame 2 can flexibly slide along the inner wall of movable plate 1, which is convenient for adjusting its position, so that it can accurately move to the position corresponding to the string bead, so that subsequent operation can be better carried out. The inner wall of sliding frame 2 is fixedly connected with fixed column 3, and fixed column 3 plays a key role in connection and positioning, which can cooperate with limiting groove 7 on clamping plate 4 to determine the different states and positions of clamping plate 4. The outer part of fixed column 3 is rotatably connected with two clamping plates 4, and clamping plate 4 can rotate around fixed column 3, so that the opening and closing actions are flexibly realized to meet the operation requirements of clamping and releasing the string bead;
[0034] The outer part of each of the two clamping plates 4 is fixedly connected with a buffer column 5, which is elastic. During the movement of the clamping plate 4, especially during the operation of lifting the pressing plate 9, the buffer column 5 will be pressed down to contact the H-shaped elastic piece 6, which not only plays a buffering role to avoid damage between parts due to collision, but also plays a limiting and protecting role to prevent unnecessary excessive movement. The end of the buffer column 5 away from the clamping plate 4 is movably connected with the H-shaped elastic piece 6, which cooperates with the buffer column 5 to provide corresponding elastic support force when the buffer column 5 is pressed down, thereby ensuring the stability of the movement of the whole structure. The inner wall of the clamping plate 4 is provided with a limiting groove 7, which cooperates with the fixed column 3. By clamping the clamping plate 4 in the clamping groove at different positions of the limiting groove 7 through the fixed column 3, the position state of the clamping plate 4 relative to the fixed tooling 17 and the beads can be accurately controlled. For example, clamping in the clamping groove at the end of the limiting groove 7 facilitates clamping the beads, and clamping in the clamping groove at the front end allows the clamping plate 4 to be away from the fixed tooling 17 and the beads above, thereby ensuring the safe and smooth operation of subsequent operations.
[0035] The outer part of the clamping plate 4 is fixedly connected with a protective pad 8. When the clamping plate 4 clamps the beads, the protective pad 8 will be in close contact with the beads, which can prevent the beads from falling accidentally and also protect the beads from being scratched on the surface. The outer part of the clamping plate 4 is fixedly connected with a pressing plate 9, which is a key component for the operator to operate the clamping plate 4 to open and close. By pressing or lifting the pressing plate 9, the clamping plate 4 can be controlled to perform corresponding actions to clamp and release the beads. The outer part of the pressing plate 9 is fixedly connected with an anti-skid pad 10, which can increase the friction between the operator's hand and the pressing plate 9 when pressing the pressing plate 9, so that the operation is more stable and reliable, and the operation error caused by slipping of the hand is avoided. The inner wall of the clamping plate 4 is fixedly connected with a connecting assembly for connecting subsequent components. The connecting assembly can better connect the clamping plate 4 with other related components, thereby ensuring the integrity and stability of the whole tooling structure and facilitating the completion of the bead shifting work.
[0036] Referring to Figures 3 to 4The connecting assembly comprises a movable column 11 fixed at one end in the inner wall of the clamping plate 4, which can serve as the starting part of the connection, transmit force and movement, and ensure the stability of the connection. The other end of the movable column 11 is fixedly connected with a limiting disc 12, which plays a limiting role to prevent the connected parts from moving excessively and ensure the movement within a certain range, thereby ensuring the normal function of the overall connecting assembly. The outer part of the limiting disc 12 is slidably connected with a sliding sleeve 13, which provides a track for the sliding of the limiting disc 12, so that the limiting disc 12 can smoothly slide along the inner wall thereof, thereby driving the related parts to realize the corresponding position change. The other end of the limiting disc 12 away from the movable column 11 is fixedly connected with a spring 14, which has elasticity and can play a role of buffering and resetting during the movement of the connecting assembly, such as restoring the parts to the initial state by relying on its own elastic force after the movement of the parts. The other end of the spring 14 away from the limiting disc 12 is fixedly connected with a sliding sheet 15, which moves with the extension and contraction of the spring 14 and can transmit the elastic force of the spring 14 to other parts to drive them to move cooperatively. The other end of the sliding sheet 15 away from the spring 14 is fixedly connected with a movable column 16, which can further transmit the movement of the sliding sheet 15 and cooperate with other parts to ensure that the connecting assembly can effectively realize its connection and auxiliary movement functions, while the outer part of the movable column 16 is movably connected to the inner wall of the clamping plate 4, so that the entire connecting assembly can better play a role inside the clamping plate 4, thereby ensuring the stability of the structure and the reliability of the connection.
[0037] Referring to Figures 1 to 2 The inner wall of the movable plate 1 is provided with a sliding groove 18, which provides a track for the sliding of the sliding frame 2 and other parts, so that they can smoothly slide in the predetermined direction, ensuring the accuracy and smoothness of the operation. The inner wall of the movable plate 1 is slidably connected with a fixed tool 17, which can play a role of bearing and positioning for the string of beads, and is an important supporting structure for the placement of the string of beads and subsequent bead shifting operation during the entire bead shifting process, and its position is appropriately adjusted by sliding on the inner wall of the movable plate 1 according to actual needs. The outer part of the movable plate 1 is fixedly connected with a top plate cylinder 19, which can provide stable power to push the connected parts to move up and down, and plays a key role in power assistance during the operation of the tool. The other end of the top plate cylinder 19 away from the movable plate 1 is fixedly connected with a supporting plate 20, which can move up and down under the pushing of the top plate cylinder 19, thereby driving other parts installed thereon to move together, providing appropriate height position and other conditions for subsequent operation of the string of beads.
[0038] The outer part of the supporting plate 20 is fixedly connected with a cylinder 21, which can provide transverse power in the plane where the supporting plate 20 is located, push the relevant components to move left and right, and assist in completing the position adjustment of the string beads in the horizontal direction and other operations. The end of the supporting plate 20 away from the cylinder 21 is fixedly connected with a cylinder 22, which also provides power and cooperates with or acts alone with the cylinder 21 to adjust the position of the relevant components from different directions, so as to ensure that the whole bead operation can be accurately and efficiently completed. The inner wall of the fixed tooling 17 is provided with a string bead groove 24, which is a special placement space designed for string beads. Its shape and size are matched with the string beads, which can accurately position the string beads and ensure that the string beads are in the correct position during the bead operation, so as to facilitate the clamping, moving and placing operations. The inner wall of the string bead groove 24 is slidably connected with a steel wire rope 23, which slides in the string bead groove 24, and the string bead is often connected with the steel wire rope 23. In this way, the steel wire rope 23 can be used as a reference for the operation of the string bead during the bead operation, so as to ensure the orderly development of the whole diamond wire saw glue injection bead operation.
[0039] Referring to Figures 3 to 4 The outer part of the movable column 16 is movably connected to the inner wall of the clamping plate 4, so that the movable column 16 can move flexibly in the inner wall of the clamping plate 4, better transmit the movement of the connecting assembly to the clamping plate 4, and ensure that the clamping plate 4 can respond accordingly with the action of the connecting assembly to achieve the expected function. The outer part of the sliding sheet 15 is slidably connected to the inner wall of the sliding sleeve 13. When the sliding sheet 15 slides along the inner wall of the sliding sleeve 13, it can ensure the accuracy of the movement direction, and rely on the limiting action of the sliding sleeve 13 to make the movement of the whole connecting assembly more stable and orderly, avoiding deviation from the predetermined track and other situations.
[0040] The outer part of the H-shaped elastic piece 6 away from the buffer column 5 is fixedly connected with the sliding frame 2, so that the H-shaped elastic piece 6 can be stably installed on the sliding frame 2, and when cooperating with the buffer column 5, it can better play its role of elastic support and other functions, and ensure the stability of the whole structure during movement. The outer part of the fixed column 3 is movably connected to the inner wall of the limiting groove 7. This kind of movable connection makes the fixed column 3 move flexibly in the limiting groove 7, accurately controls the position and state of the clamping plate 4 through the clamping grooves in different positions, and meets the operation requirements of the clamping plate 4 in different stages of the diamond wire saw glue injection bead process.
[0041] Working principle: through the sliding frame 2 above the sliding activity board 1, move to align with the string bead, then through the moving clamp plate 4, the fixed column 3 is clamped in the clamping groove at the end of the limiting groove 7, then through the pressing plate 9, the clamp plate 4 is opened to the string bead, and the pressing plate 9 is loosened, the string bead is clamped, then the pressing plate 9 is pressed down, the clamp plate 4 drives the clamp string bead, the sliding frame 2 is moved left and right to the vacant string bead groove 24 above the fixed tool 17, at this time, the pressing plate 9 is lifted to let the string bead align with the string bead groove 24, then the pressing plate 9 is loosened, the clamp plate 4 is away from the clamp string bead, the string bead falls into the string bead groove 24, wherein the buffer column 5 contacts the H-shaped elastic piece 6 when lifting, the buffer column 5 has elasticity and plays a limiting and protecting role, and the protection pad 8 protects the string bead from falling accidentally while protecting the string bead when the clamp plate 4 clamps the string bead; when the string bead is operated next, the fixed column 3 is clamped in the clamping groove at the front end of the limiting groove 7 by moving the clamp plate 4, so that the clamp plate 4 is away from the fixed tool 17 and the upper side of the string bead, ensuring the next operation of the string bead, reducing the safety hazard and improving the work efficiency;
[0042] In the process of clamping and loosening the string bead by the pressing plate 9, the movable column one 11 and the movable column two 16 rotate in the interior of the clamp plate 4 due to the amplitude generated during clamping and loosening, and the movable column one 11 and the movable column two 16 push the rear limiting disc 12 and the sliding sheet 15 to extrude the spring 14 in the sliding sleeve 13, and due to the elastic potential energy generated by the spring 14, the clamp plate 4 is pushed by the spring 14 acting on the movable column one 11 to restore the movable column one 11 to the original position, and the clamp plate 4 is also pushed, and the fixed column 3 is used as a fulcrum to clamp the string bead, improving the stable clamping of the string bead.
[0043] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or make equivalent replacement to some technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A diamond wire saw glue injection and bead-shifting fixture, comprising two movable plates (1), characterized in that: The inner walls of the two movable plates (1) are slidably connected to sliding frames (2), the inner walls of the sliding frames (2) are fixedly connected to fixed columns (3), the outer sides of the fixed columns (3) are rotatably connected to two clamping plates (4), the outer sides of the two clamping plates (4) are fixedly connected to buffer columns (5), the end of the buffer column (5) away from the clamping plate (4) is movably connected to an H-shaped elastic element (6), the inner walls of the clamping plates (4) are provided with limit grooves (7), the outer sides of the clamping plates (4) are fixedly connected to protective pads (8), the outer sides of the clamping plates (4) are fixedly connected to pressure plates (9), the outer sides of the pressure plates (9) are fixedly connected to anti-slip pads (10), and the inner walls of the clamping plates (4) are fixedly connected to connecting components for subsequent parts.
2. The diamond wire saw glue injection and bead-shifting tooling according to claim 1, characterized in that: The connecting assembly includes a movable column one (11), with a limiting plate (12) fixedly connected to the end of the movable column one (11) away from the clamping plate (4), a sliding sleeve (13) slidably connected to the outside of the limiting plate (12), a spring (14) fixedly connected to the end of the limiting plate (12) away from the movable column one (11), a sliding piece (15) fixedly connected to the end of the spring (14) away from the limiting plate (12), and a movable column two (16) fixedly connected to the end of the sliding piece (15) away from the spring (14). The outside of the movable column one (11) is movably connected to the inner wall of the clamping plate (4).
3. The diamond wire saw glue injection and bead-shifting tooling according to claim 1, characterized in that: The inner wall of the movable plate (1) is provided with a sliding groove (18), and a fixed fixture (17) is slidably connected to the inner wall of the movable plate (1).
4. The diamond wire saw glue injection and bead-shifting tooling according to claim 1, characterized in that: A top plate cylinder (19) is fixedly connected to the outside of the movable plate (1), and a support plate (20) is fixedly connected to the end of the top plate cylinder (19) away from the movable plate (1).
5. The diamond wire saw glue injection and bead-shifting tooling according to claim 4, characterized in that: A cylinder (21) is fixedly connected to the outside of the pallet (20), and a cylinder (22) is fixedly connected to the end of the pallet (20) away from the cylinder (21).
6. The diamond wire saw glue injection and bead-shifting tooling according to claim 3, characterized in that: The inner wall of the fixed fixture (17) is provided with a beaded groove (24), and a steel wire rope (23) is slidably connected to the inner wall of the beaded groove (24).
7. The diamond wire saw glue injection and bead-shifting tooling according to claim 2, characterized in that: The external movable column (16) is movably connected to the inner wall of the clamping plate (4), and the external sliding piece (15) is slidably connected to the inner wall of the sliding sleeve (13).
8. The diamond wire saw glue injection and bead-shifting tooling according to claim 1, characterized in that: The H-shaped elastic element (6) is fixedly connected to the outside of the sliding frame (2) at one end away from the buffer post (5), and the outside of the fixed post (3) is movably connected to the inner wall of the limiting groove (7).