Code spraying identification device with mistake proofing function for automobile pipeline
By introducing a dual recognition mechanism of scanning instruments and industrial cameras into the automotive pipeline inkjet marking device, the problem of high inkjet marking error rate has been solved, the accuracy and production efficiency of inkjet marking have been improved, and the operation process has been simplified.
Patent Information
- Application Number
- CN202423199811.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing automotive pipeline marking devices suffer from high error rates and low efficiency, which negatively impacts production efficiency and brand reputation, especially in large-scale production.
It adopts a dual recognition and input mechanism of scanning machine and industrial camera. The scanning machine scans and inputs the inkjet code, and the industrial camera captures and inputs the image, so as to achieve dual recognition and ensure the accuracy and reliability of the inkjet code.
It improves the accuracy and production efficiency of inkjet printing, reduces losses caused by inkjet printing errors, simplifies the operation process, and reduces the cost of manual verification.
Smart Images

Figure CN223590374U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a code spraying marking device field, especially in a kind of code spraying marking device with mistake-proof function for automobile pipeline. BACKGROUND
[0002] Code spraying marking device, i.e. code spraying equipment, is a kind of equipment that is marked on product by using non-contact mode under software control.The working principle of code spraying equipment is mainly based on inkjet technology, including continuous inkjet technology and drop-on-demand inkjet technology.Continuous inkjet technology: under the action of pressure, ink enters the spray gun, and the spray gun is equipped with a crystal oscillator, which makes ink spray to form fixed interval points.These ink dots are processed and phase-tracked by CPU, and some ink dots are charged with different electric cores, and deviate when passing through high-voltage magnetic field, and fall on the surface of moving product to form dot matrix, thereby forming characters, numbers or graphics.Uncharged ink dots are directly shot into recycling tank and recycled for reuse.Drop-on-demand inkjet technology: divided into piezoelectric type, pressure valve type (large character code spraying machine) and thermal foaming type.Three kinds.Piezoelectric type drives nozzle to spray ink by piezoelectric crystal deformation;pressure valve type realizes ink spraying by opening and closing of intelligent micro electromagnetic valve;thermal foaming type sprays ink by heating ink to form bubbles.
[0003] The code spraying marking device for automobile pipeline has some shortcomings in actual use, especially in code spraying error and efficiency.Because code spraying marking device generally uses scanner to scan and input once, this method improves the degree of automation to a certain extent, but still has limitations.Code spraying error is a problem that cannot be ignored.Once the code spraying device fails or is operated improperly, it may lead to code spraying content error, such as product number, production date and other information.These errors not only affect product traceability and management, but also may cause economic loss and brand reputation damage to enterprises.The manual checking process reduces efficiency.Because scanner can only scan and input once, manual checking is often needed for twice for identifying and correcting code spraying error, which not only increases labor cost, but also reduces production efficiency.Especially in automobile pipeline and other industries that need large-scale production and rapid circulation, manual checking will seriously affect the overall efficiency of production line. UTILITY MODEL CONTENT
[0004] The main purpose of the utility model is to provide a code spraying marking device with mistake-proof function for automobile pipeline, which can effectively solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is as follows:
[0006] The utility model provides a kind of with mistake-proof function's code marking device for automobile pipeline, including bottom box, foot-operated switch, upper box, laser code marking assembly, rotating table and rotating assembly and front open door, the foot-operated switch is installed at the front end edge of bottom box, upper box is installed at the upper end of bottom box, laser code marking assembly is installed in upper box by position adjusting mechanism, rotating table is installed at the upper end of bottom box by rotating assembly, front open door is installed at the front end of upper box, it is convenient to place, take automobile pipeline on rotating table;
[0007] The inner end of the front open door is connected with a double-head fixing bracket through a connecting bracket. The rotating table is provided with code marking corresponding positions and detection and identification positions. The laser code marking assembly is opposite to the code marking corresponding positions and performs code marking operation on the automobile pipelines in the code marking corresponding positions.
[0008] The front end of the double-head fixing bracket is provided with two protruding mounting brackets. A scanner is mounted on one of the protruding mounting brackets, and an industrial camera is mounted on the other protruding mounting bracket. The automobile pipelines in the code marking corresponding positions rotate with the rotating table and pass through the scanner and the industrial camera in sequence. The foot-operated switch controls the opening and closing of the scanner and the industrial camera. The scanner scans and inputs the codes, and the industrial camera photographs and inputs the codes.
[0009] In a preferred embodiment of the utility model, a wire through groove is formed in the side wall of the double-head fixing bracket. Circular holes are formed in the side wall and the lower part of the double-head fixing bracket. The wire through groove is in communication with the circular holes. The wires of the industrial camera and the scanner pass through the wire through groove to form a bundled wire.
[0010] In a preferred embodiment of the utility model, the protruding mounting bracket is divided into a square block and a circular ring. The circular ring is located at the end of the square block. The square block and the circular ring are designed integrally. The protruding mounting bracket is designed integrally with the double-head fixing bracket. The double-head fixing bracket is connected with the connecting bracket through bolts.
[0011] In a preferred embodiment of the utility model, the connecting bracket is fixed on the front open door through bolts. Support feet are arranged at the lower end of the bottom box. Anti-skid washers are arranged at the bottom of the support feet. An inspection door is arranged at the rear end of the bottom box and the upper box.
[0012] In a preferred embodiment of the utility model, the industrial camera and the scanner are fixed on the double-head fixing bracket and the protruding mounting bracket through bolts. Buffer washers are arranged between the industrial camera and the scanner and the double-head fixing bracket and the protruding mounting bracket.
[0013] In a preferred embodiment of the utility model, the lens of the industrial camera is opposite to the circular ring of the protruding mounting bracket. The scanning port of the scanner is opposite to the circular ring of the protruding mounting bracket.
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] The dual recognition entry of the scanning instrument and the industrial camera ensures the accuracy and reliability of the code spraying, effectively prevents code spraying errors, and improves production efficiency. This dual recognition mechanism not only improves the accuracy of data, but also provides convenience for error finding and reduces losses caused by code spraying errors. The industrial camera and the scanning instrument are fixed on the double-headed fixing frame and the protruding mounting frame by bolts and are provided with buffer washers, which effectively absorb vibration and impact and protect the equipment from damage. At the same time, the design of the wire through slot and the round hole effectively protects the wire and avoids damage caused by external force.
[0016] The front-opening design facilitates the operator to place and take the automobile pipeline on the rotating table, and the foot-operated switch facilitates the operator to control the opening and closing of the equipment. This design not only simplifies the operation process, but also reduces the operation difficulty and improves the work efficiency. The compact structure of the code spraying recognition mechanism facilitates installation, saves space, and reduces installation cost. At the same time, the mechanism is convenient for maintenance and repair, ensuring long-term stable operation of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is an overall structure display diagram of the utility model;
[0019] Figure 3 It is a rotating table, part of a rotating assembly, a front-opening door, and a code spraying and scanning recognition instrument display diagram of the utility model;
[0020] Figure 4 It is a rotating table, a front-opening door, and a code spraying and scanning recognition instrument top view of the utility model;
[0021] Figure 5 It is a code spraying and scanning recognition instrument display diagram of the utility model.
[0022] In the figure: 1, bottom box; 2, supporting foot; 3, foot-operated switch; 4, upper box body; 5, laser code spraying assembly; 6, maintenance door; 7, rotating table; 8, rotating assembly; 9, front-opening door; 10, code spraying corresponding position; 11, detection and recognition position; 12, connecting frame; 13, double-headed fixing frame; 14, wire through slot; 15, protruding mounting frame; 16, industrial camera; 17, scanning instrument. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, purposes and effects achieved by the utility model easy to understand, the utility model is further described below in combination with specific implementation manners.
[0024] For example, Figure 1 - Figure 5As shown, a kind of automobile pipeline with mistake-proof function of code marking device, including bottom box 1, foot-operated switch 3, upper box body 4, laser code marking assembly 5, rotating table 7 and rotating assembly 8 and front opening door 9.Foot-operated switch 3 is installed at the front end edge of bottom box 1, so that operator can conveniently use.Upper box body 4 is installed at the upper end of bottom box 1, and laser code marking assembly 5 is provided with a stable mounting platform.Rotating table 7 is installed at the upper end of bottom box 1 by rotating assembly 8, so that automobile pipeline can be rotated during code marking to realize omnidirectional code marking.Front opening door 9 is installed at the front end of upper box body 4, to facilitate operator to place and take automobile pipeline on rotating table 7.
[0025] In order to further improve the convenience and safety of operation, the inner end of the front opening door 9 is connected with the double-head fixing frame 13 through the connecting frame 12.The rotating table 7 is distributed with code marking corresponding position 10 and detection and identification position 11, and the laser code marking assembly 5 is opposite to the code marking corresponding position 10 and performs code marking operation on the automobile pipeline on the code marking corresponding position 10.The front end of the double-head fixing frame 13 is provided with two protruding mounting frames 15, one of which is provided with a scanning instrument 17, and the other is provided with an industrial camera 16.The automobile pipeline on the code marking corresponding position 10 rotates with the rotating table 7, and sequentially passes through the scanning instrument 17 and the industrial camera 16.The foot-operated switch 3 controls the opening and closing of the scanning instrument 17 and the industrial camera 16, and the scanning instrument 17 scans and enters the code, and the industrial camera 16 photographs and enters the code, so as to realize double identification and entry through the scanning instrument 17 and the industrial camera 16, and to enter relevant data into the database to prevent code error and facilitate error finding.
[0026] In order to ensure the stability and durability of the equipment, the side wall of the double-head fixing frame 13 is provided with a wire through slot 14, and the side wall and the lower part of the double-head fixing frame 13 are provided with circular holes, the wire through slot 14 is communicated with the circular holes, and the wires of the industrial camera 16 and the scanning instrument 17 are bundled through the wire through slot 14.This design can effectively protect the wires and avoid damage caused by external force.
[0027] In order to improve the convenience of installation and the compactness of structure, the protruding mounting frame 15 is divided into square block and circular ring, the circular ring is located at the end of the square block, the square block and the circular ring are designed integrally, the protruding mounting frame 15 is designed integrally with the double-head fixing frame 13, and the double-head fixing frame 13 is connected with the connecting frame 12 by bolts.This design not only simplifies the structure, but also improves the stability and reliability of the whole.
[0028] To ensure the stability of the device and the convenience of operation, the connecting frame 12 is fixed on the front opening door 9 by bolts, the bottom box 1 is provided with support feet 2 at the lower end of the four corners, the bottom of the support feet 2 is provided with anti-skid pads, and the bottom box 1 and the rear end of the upper box body 4 are provided with access doors 6. Such design can ensure the stability of the device during use, and is convenient for maintenance and repair.
[0029] To further improve the stability and durability of the device, the industrial camera 16 and the scanning instrument 17 are fixed on the double-head fixing frame 13 and the protruding mounting frame 15 by bolts, and the industrial camera 16 and the scanning instrument 17 are provided with buffer washers between the double-head fixing frame 13 and the protruding mounting frame 15. This design can effectively absorb vibration and impact, and protect the device from damage.
[0030] To ensure the accuracy and clarity of the code spraying, the lens of the industrial camera 16 is directly opposite the ring of the protruding mounting frame 15, and the scanning port of the scanning instrument 17 is directly opposite the ring of the protruding mounting frame 15. This design can ensure that the scanning instrument 17 and the industrial camera 16 can accurately align the target, and improve the accuracy and clarity of the code spraying.
[0031] Installation process: Place the bottom box 1 at the predetermined position. Adjust the level of the bottom box 1 to ensure its stability. Install the support feet 2 and place the anti-skid pads at the bottom of the support feet 2. Install the upper box body 4 at the upper end of the bottom box 1. Use bolts to fix the upper box body 4 on the bottom box 1. Install the foot switch 3 at the front edge of the bottom box 1. Ensure that the foot switch 3 is in the right position for the operator to use. Install the laser code spraying assembly 5 in the upper box body 4 through the position adjustment mechanism. Adjust the position of the laser code spraying assembly 5 to ensure that it can accurately align the target for code spraying operation. Install the rotating table 7 on the upper end of the bottom box 1 through the rotating assembly 8. Ensure that the rotating table 7 can rotate smoothly. Install the front opening door 9 at the front end of the upper box body 4. Ensure that the front opening door 9 can be opened and closed smoothly, and it is convenient for the operator to place and take the automobile pipeline. Connect the double-head fixing frame 13 to the inner end of the front opening door 9 by bolts. Install the protruding mounting frame 15 and ensure that it is designed integrally with the double-head fixing frame 13. Install the scanning instrument 17 and the industrial camera 16 on the protruding mounting frame 15. Pass the wires of the industrial camera 16 and the scanning instrument 17 through the wire through slot 14 and the circular hole of the double-head fixing frame 13 to form a bundled wire. Use the buffer washer to fix the industrial camera 16 and the scanning instrument 17 to ensure the stability of the device. Install the access door 6 at the rear end of the bottom box 1 and the upper box body 4 for maintenance and repair.
[0032] In use: the car pipeline that needs to be sprayed is placed on the rotating table 7. Open the front door 9, and place the car pipeline on the rotating table 7. Step on the foot switch 3, and start the equipment. The laser code spraying assembly 5 is aligned with the car pipeline on the code spraying corresponding position 10 to spray code. The rotating table 7 drives the car pipeline to rotate, and realizes omnidirectional code spraying. The car pipeline on the code spraying corresponding position 10 passes through the scanner 17 and the industrial camera 16 in turn. The scanner 17 scans and enters the code, and the industrial camera 16 photographs and enters the code. Double identification enters related data into the database to prevent code errors. The accuracy and clarity of the code are checked. After confirming that the code is correct, the front door 9 is closed, and the car pipeline is taken out. Regularly, the equipment is maintained and repaired through the inspection door 6, and the normal operation of the equipment is ensured.
[0033] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and details are not described herein.
[0034] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, and all should be covered in the protection scope of the utility model.
Claims
1. A kind of automobile pipeline with mistake-proof function of code marking device, including bottom box (1), foot-operated switch (3), upper box (4), laser code marking assembly (5), rotating table (7) and rotating assembly (8) and front door (9), the foot-operated switch (3) is installed at the front end edge of bottom box (1), the upper box (4) is installed at the upper end of bottom box (1), laser code marking assembly (5) is installed in the upper box (4) by position adjusting mechanism, rotating table (7) is installed at the upper end of bottom box (1) by rotating assembly (8), and front door (9) is installed at the front end of upper box (4), it is convenient to place, take automobile pipeline on rotating table (7), it is characterized by: The inner end of the front opening door (9) is connected with a double-end fixing frame (13) through a connecting frame (12), the rotating table (7) is distributed with code spraying corresponding positions (10) and detection and identification positions (11), and the laser code spraying assembly (5) directly faces the code spraying corresponding positions (10) and sprays codes on the automobile pipeline on the code spraying corresponding positions (10). The front end of the double-end fixing frame (13) is provided with two protruding mounting frames (15), one of the protruding mounting frames (15) is provided with a scanning instrument (17), and the other protruding mounting frame (15) is provided with an industrial camera (16), the automobile pipeline on the code spraying corresponding positions (10) rotates with the rotating table (7), sequentially passes through the scanning instrument (17) and the industrial camera (16), the on-off of the scanning instrument (17) and the industrial camera (16) is controlled by the foot-operated switch (3), the code is scanned and input by the scanning instrument (17), and the code is photographed and input by the industrial camera (16).
2. The ink-jet printer according to claim 1, wherein the ink-jet printer is used for printing on a pipe of an automobile. The sidewall of the double-end fixing frame (13) is provided with a wire through groove (14), and the sidewall and the lower part of the double-end fixing frame (13) are provided with circular holes, the wire through groove (14) is communicated with the circular holes, and the wires of the industrial camera (16) and the scanning instrument (17) pass through the wire through groove (14) to form a bundled wire.
3. The ink-jet printer according to claim 2, wherein the ink-jet printer is used for printing on a pipe of an automobile. The protruding mounting frame (15) is divided into a square block and a circular ring, the circular ring is located at the end of the square block, the square block and the circular ring are designed in an integrated mode, the protruding mounting frame (15) is designed in an integrated mode with the double-end fixing frame (13), and the double-end fixing frame (13) is connected with the connecting frame (12) through bolts.
4. The ink-jet printer according to claim 3, wherein the ink-jet printer is used for printing on a pipe of an automobile. The connecting frame (12) is fixed on the front opening door (9) through bolts, the lower end of the bottom box (1) is provided with supporting feet (2) at four corners, the bottom of the supporting feet (2) is provided with anti-skid pads, and the rear end of the bottom box (1) and the upper box body (4) is provided with an inspection door (6).
5. The ink-jet printer according to claim 4, wherein the ink-jet printer is used for printing on a pipe of an automobile. The industrial camera (16) and the scanning instrument (17) are fixed on the double-end fixing frame (13) and the protruding mounting frame (15) through bolts, and buffer washers are arranged between the industrial camera (16) and the scanning instrument (17) and the double-end fixing frame (13) and the protruding mounting frame (15).
6. The ink-jet printer according to claim 5, wherein the ink-jet printer is used for printing on a pipe of an automobile. The lens of the industrial camera (16) directly faces the circular ring of the protruding mounting frame (15), and the scanning port of the scanning instrument (17) directly faces the circular ring of the protruding mounting frame (15).