Vertical automatic packaging device

The vertical automatic packaging device, which combines cylinders, motors, gears, and racks, solves the problems of inaccurate motion control and unstable transmission in existing technologies. It achieves precise movement of the chassis and uniform and tight wrapping of packaging materials, thereby improving production efficiency and packaging quality.

CN223591079UActive Publication Date: 2025-11-25GUANGDONG SIAO INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422983033.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-25
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Existing automated packaging equipment mostly uses belt drives and telescopic rod controls, which suffers from inaccurate motion control and unstable transmission, leading to a decrease in production efficiency and product packaging qualification rate.

Method used

The system employs a combination of a cylinder piston rod and a motor rack and pinion to ensure accurate transmission of motor power to the slider, enabling rapid and stable horizontal movement of the chassis. The height is precisely adjusted via cylinder control, and the weight of the iron wire is monitored by a weight sensor to ensure uniform and tight wrapping of the packaging material.

Benefits of technology

It improves the transmission efficiency and stability of the packaging equipment, ensures packaging quality, and increases the product packaging qualification rate and production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

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    Figure CN223591079U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of packaging devices, in particular to a vertical automatic packaging device which comprises a machine table and a vertical packaging device shell. A vertical packaging device shell used for packaging iron wires is installed in a machine table, an installation table is installed at the bottom end of the vertical packaging device shell, a pushing piston rod is installed at the center of the bottom end of the installation table in a penetrating mode, an air cylinder located at the top end of the installation table is installed at one end of the pushing piston rod, and a base plate is fixedly installed at the other end of the pushing piston rod. The air cylinder drives the base plate to move up and down by pushing the piston rod, the piston push rod of the air cylinder and the gear rack of the motor can accurately transmit power of the motor to the sliding block, the base plate can move rapidly and stably in the horizontal direction, and the accurate control capacity of the air cylinder enables the base plate to accurately adjust the height according to packaging requirements. And the two combinations can ensure that the packaging material can uniformly and tightly wrap the iron wire.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of packing device, especially vertical automatic packing device. BACKGROUND

[0002] The packing device is a general term for various mechanical equipment or systems used to complete the product packaging process, which covers a series of operations from the preparation of packaging materials, product filling, wrapping, sealing, labeling to the final stacking, aiming to protect the product, facilitate storage, transportation and sales display, etc.

[0003] The existing automatic packing device mostly adopts belt drive and telescopic rod control. In the motion control link, it is difficult to achieve high accuracy in the position adjustment of the packaging components. For example, when positioning the product filling or sealing position, there is often a certain deviation between the actual position and the preset ideal position. This deviation may cause the packaging material to not fit tightly or the packaging to not be completely sealed, affecting the packaging quality. In terms of transmission, there is a certain instability in the power transmission process. When the belt is driven, the belt may become loose due to long-term use, causing the moving speed of the packaging components to be uneven or intermittent, making the packaging action unable to be performed coherently and accurately. In the long-term continuous operation of industrial production scenes, these problems may accumulate and have a negative impact on the overall production efficiency and product packaging qualification rate.

[0004] Therefore, in view of the above problems of the existing automatic packing device, which mostly adopts belt drive and telescopic rod control, and has inaccurate motion control and unstable transmission, resulting in reduced production efficiency and product packaging qualification rate, a vertical automatic packing device can be designed. Through the piston push rod of the cylinder and the gear rack of the motor, the power of the motor can be accurately transmitted to the sliding block, enabling the chassis to move quickly and stably in the horizontal direction. The accurate control ability of the cylinder enables the chassis to accurately adjust the height according to the packaging requirements. The combination of the two can ensure that the packaging material can uniformly and tightly wrap the iron wire. SUMMARY

[0005] In order to overcome the problem of the existing automatic packing device, which mostly adopts belt drive and telescopic rod control, and has inaccurate motion control and unstable transmission, resulting in reduced production efficiency and product packaging qualification rate.

[0006] The technical scheme of the utility model discloses a vertical automatic packing device, which comprises a machine table and a vertical packing device shell, the machine table is internally provided with the vertical packing device shell for packaging iron wire, the bottom end of the vertical packing device shell is provided with a mounting table, a push piston rod is penetratingly installed at the center of the bottom end of the mounting table, a cylinder is installed at the top end of the mounting table at one end of the push piston rod, a chassis is fixedly installed at the other end of the push piston rod, and the cylinder drives the chassis to move up and down through the push piston rod.

[0007] Preferably, when the iron wire needs to be packaged, the air cylinder starts to work, the piston in the air cylinder pushes the piston rod to move under the action of air pressure, since one end of the piston rod is connected with the air cylinder and the other end is fixedly installed with the bottom plate, when the piston rod moves, the bottom plate will move up and down with it, in the initial stage of the packaging process, the air cylinder can drive the bottom plate to rise to a certain height, so as to hook the iron wire conveyed from the outside,

[0008] Preferably, four sets of installation positioning plates are installed around the air cylinder, a sliding rod penetrating the installation table is installed between the bottom plate and the movable rod installation positioning plate, and a clamping plate is installed at the top end of the sliding rod.

[0009] Preferably, an L-shaped hook is installed at the bottom end of the bottom plate, a weight sensor is installed at the center of the L-shaped hook, and a bottom plate is installed at the top end of the weight sensor.

[0010] Preferably, a drag chain slot penetrating the air cylinder on one side is installed at the top end of the installation table, a drag chain located at the top end of the installation table is installed in the drag chain slot, and a fixed support is installed at the rear end of the drag chain.

[0011] Preferably, a motor is installed at the top end of the installation table on the other side of the air cylinder, a transmission gear penetrating the installation table is installed at the bottom end of the motor, and a sliding block is installed at the corners around the bottom end of the installation table.

[0012] Preferably, a support frame is installed at the bottom end of the machine table, a fixed base is installed at the bottom end of the support frame, a sliding rod installation plate is installed on both sides of the machine table, and a movable sliding rod is symmetrically installed between the two sets of sliding rod installation plates.

[0013] Preferably, the sliding blocks are all sleeved on the movable sliding rods, the transmission gear is meshingly connected with the racks installed on the inner walls of the machine table, the motor drives the transmission gear to rotate, the teeth of the transmission gear mesh with the teeth on the racks, and the sliding blocks are pushed to slide on the movable sliding rods.

[0014] The utility model discloses a beneficial effect: motor drive transmission gear carries out rotation, makes transmission gear move along the tooth groove of rack, and then drives the movement of sliding block, and sliding block is set on the movable slide bar, realizes the movement of chassis in horizontal direction, relative to the existing belt drive mode, this motor drive system has higher transmission efficiency and stability, and the slipping phenomenon in belt drive does not exist in gear and rack drive, can accurately transmit the power of motor to sliding block, makes the chassis realize quick, stable movement in horizontal direction, avoids the position deviation of iron wire due to unstable transmission, in the packaging process, accurate horizontal position control is important to ensure that the correct fit of packaging material and the quality of sealing, and the device effectively improves the qualified rate of packaging, and the combination of cylinder and push piston rod, chassis realizes the accurate movement of chassis in vertical direction, and the accurate control ability of cylinder makes the chassis can accurately adjust height according to the packaging demand, ensures that the packaging material can evenly, closely wrap iron wire. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 The utility model discloses a beneficial effect: motor drive transmission gear carries out rotation, makes transmission gear move along the tooth groove of rack, and then drives the movement of sliding block, and sliding block is set on the movable slide bar, realizes the movement of chassis in horizontal direction, relative to the existing belt drive mode, this motor drive system has higher transmission efficiency and stability, and the slipping phenomenon in belt drive does not exist in gear and rack drive, can accurately transmit the power of motor to sliding block, makes the chassis realize quick, stable movement in horizontal direction, avoids the position deviation of iron wire due to unstable transmission, in the packaging process, accurate horizontal position control is important to ensure that the correct fit of packaging material and the quality of sealing, and the device effectively improves the qualified rate of packaging, and the combination of cylinder and push piston rod, chassis realizes the accurate movement of chassis in vertical direction, and the accurate control ability of cylinder makes the chassis can accurately adjust height according to the packaging demand, ensures that the packaging material can evenly, closely wrap iron wire.

[0016] Figure 2 The utility model discloses a beneficial effect: motor drive transmission gear carries out rotation, makes transmission gear move along the tooth groove of rack, and then drives the movement of sliding block, and sliding block is set on the movable slide bar, realizes the movement of chassis in horizontal direction, relative to the existing belt drive mode, this motor drive system has higher transmission efficiency and stability, and the slipping phenomenon in belt drive does not exist in gear and rack drive, can accurately transmit the power of motor to sliding block, makes the chassis realize quick, stable movement in horizontal direction, avoids the position deviation of iron wire due to unstable transmission, in the packaging process, accurate horizontal position control is important to ensure that the correct fit of packaging material and the quality of sealing, and the device effectively improves the qualified rate of packaging, and the combination of cylinder and push piston rod, chassis realizes the accurate movement of chassis in vertical direction, and the accurate control ability of cylinder makes the chassis can accurately adjust height according to the packaging demand, ensures that the packaging material can evenly, closely wrap iron wire.

[0017] Figure 3 The utility model discloses a beneficial effect: motor drive transmission gear carries out rotation, makes transmission gear move along the tooth groove of rack, and then drives the movement of sliding block, and sliding block is set on the movable slide bar, realizes the movement of chassis in horizontal direction, relative to the existing belt drive mode, this motor drive system has higher transmission efficiency and stability, and the slipping phenomenon in belt drive does not exist in gear and rack drive, can accurately transmit the power of motor to sliding block, makes the chassis realize quick, stable movement in horizontal direction, avoids the position deviation of iron wire due to unstable transmission, in the packaging process, accurate horizontal position control is important to ensure that the correct fit of packaging material and the quality of sealing, and the device effectively improves the qualified rate of packaging, and the combination of cylinder and push piston rod, chassis realizes the accurate movement of chassis in vertical direction, and the accurate control ability of cylinder makes the chassis can accurately adjust height according to the packaging demand, ensures that the packaging material can evenly, closely wrap iron wire.

[0018] Figure 4 The utility model discloses a beneficial effect: motor drive transmission gear carries out rotation, makes transmission gear move along the tooth groove of rack, and then drives the movement of sliding block, and sliding block is set on the movable slide bar, realizes the movement of chassis in horizontal direction, relative to the existing belt drive mode, this motor drive system has higher transmission efficiency and stability, and the slipping phenomenon in belt drive does not exist in gear and rack drive, can accurately transmit the power of motor to sliding block, makes the chassis realize quick, stable movement in horizontal direction, avoids the position deviation of iron wire due to unstable transmission, in the packaging process, accurate horizontal position control is important to ensure that the correct fit of packaging material and the quality of sealing, and the device effectively improves the qualified rate of packaging, and the combination of cylinder and push piston rod, chassis realizes the accurate movement of chassis in vertical direction, and the accurate control ability of cylinder makes the chassis can accurately adjust height according to the packaging demand, ensures that the packaging material can evenly, closely wrap iron wire.

[0019] The utility model discloses a beneficial effect: motor drive transmission gear carries out rotation, makes transmission gear move along the tooth groove of rack, and then drives the movement of sliding block, and sliding block is set on the movable slide bar, realizes the movement of chassis in horizontal direction, relative to the existing belt drive mode, this motor drive system has higher transmission efficiency and stability, and the slipping phenomenon in belt drive does not exist in gear and rack drive, can accurately transmit the power of motor to sliding block, makes the chassis realize quick, stable movement in horizontal direction, avoids the position deviation of iron wire due to unstable transmission, in the packaging process, accurate horizontal position control is important to ensure that the correct fit of packaging material and the quality of sealing, and the device effectively improves the qualified rate of packaging, and the combination of cylinder and push piston rod, chassis realizes the accurate movement of chassis in vertical direction, and the accurate control ability of cylinder makes the chassis can accurately adjust height according to the packaging demand, ensures that the packaging material can evenly, closely wrap iron wire. DETAILED DESCRIPTION

[0020] The utility model discloses a beneficial effect: motor drive transmission gear carries out rotation, makes transmission gear move along the tooth groove of rack, and then drives the movement of sliding block, and sliding block is set on the movable slide bar, realizes the movement of chassis in horizontal direction, relative to the existing belt drive mode, this motor drive system has higher transmission efficiency and stability, and the slipping phenomenon in belt drive does not exist in gear and rack drive, can accurately transmit the power of motor to sliding block, makes the chassis realize quick, stable movement in horizontal direction, avoids the position deviation of iron wire due to unstable transmission, in the packaging process, accurate horizontal position control is important to ensure that the correct fit of packaging material and the quality of sealing, and the device effectively improves the qualified rate of packaging, and the combination of cylinder and push piston rod, chassis realizes the accurate movement of chassis in vertical direction, and the accurate control ability of cylinder makes the chassis can accurately adjust height according to the packaging demand, ensures that the packaging material can evenly, closely wrap iron wire.

[0021] Please refer to Figures 1-4The utility model provides a kind of embodiment: vertical automatic packaging device, including machine table 1 and vertical packaging device shell 2, machine table 1 inside is equipped with vertical packaging device shell 2 for packaging iron wire, vertical packaging device shell 2 bottom end is equipped with mounting table 201, the center of mounting table 201 bottom end is equipped with push piston rod 213, push piston rod 213 one end is equipped with the cylinder 202 located in the top of mounting table 201, push piston rod 213 other end is fixedly installed with chassis 206, cylinder 202 is driven chassis 206 to move up and down by push piston rod 213, from Figure 1 It can be seen that vertical automatic packaging device is equipped with two groups, one group is equipped with weight sensor 210 inside, another group is not equipped with weight sensor 210 and only has hooking function, the rest structure is same, and two groups of movement mode are same, when needing to package iron wire, cylinder 202 starts work, piston in cylinder 202 pushes piston rod 213 to move under the action of gas pressure, since one end of push piston rod 213 is connected with cylinder 202, and other end is fixedly installed with chassis 206, so when piston rod moves, chassis 206 will move up and down along with, in initial stage of packaging process, cylinder 202 can drive chassis 206 to rise to a certain height, so as to receive iron wire conveyed from outside.

[0022] Please refer to Figures 2-3 In the embodiment, four groups of installation positioning plate 215 are installed around cylinder 202, sliding rod 203 is installed between chassis 206 and movable rod installation positioning plate 215 and penetrates mounting table 201, clamping plate is installed at the top of sliding rod 203, sliding rod 203 provides accurate guide path for the up and down movement of chassis 206, when cylinder 202 drives push piston rod 213 to drive chassis 206 to move, chassis 206 can only move linearly along the axial direction of sliding rod 203, avoid that chassis 206 appears deviation or shakes in vertical direction, L-shaped hook 207 is installed at the bottom of chassis 206, weight sensor 210 is installed in the center of L-shaped hook 207, bottom plate 211 is installed at the top of weight sensor 210, weight sensor 210 can monitor the weight of iron wire hooked by L-shaped hook 207 in real time, in the process of packaging iron wire, the actual weight of iron wire can be accurately known by the data obtained by weight sensor 210, it is very important for some production scenes that need to determine packaging specification, measure or judge whether iron wire meets standard according to weight.

[0023] Please refer to Figures 2-4In this embodiment, the top end of the installation platform 201 is provided with a drag chain slot 204 penetrating through the side of the cylinder 202, and the drag chain 205 located at the top end of the installation platform 201 is installed in the drag chain slot 204. The rear end of the drag chain 205 is provided with a fixed support 214. The drag chain 205 is installed in the drag chain slot 204, which provides a special accommodation and protection space for the lines connecting the various components of the equipment. The top end of the installation platform 201 is provided with a motor 212 on the other side of the cylinder 202. The bottom end of the motor 212 is provided with a transmission gear 209 penetrating through the installation platform 201. The installation platform 201 is provided with a sliding block 208 at the corners around the bottom end. The motor 212 drives the transmission gear 209 to rotate. Through cooperation with the sliding block 208, the rotational motion of the motor 212 can be converted into the precise linear motion of the sliding block 208. This makes the installation platform 201 and the components connected thereto can realize accurate positioning in the horizontal direction.

[0024] Please refer to Figures 1-4 In this embodiment, the machine table 1 is provided with a support frame 101 at the bottom end. The support frame 101 is provided with a fixed base 102 at the bottom end. The machine table 1 is provided with a sliding rod mounting plate 103 on both sides. A moving sliding rod 104 is symmetrically installed between the two groups of sliding rod mounting plates 103. The fixed base 102 is installed at the bottom end of the support frame 101, which further increases the contact area and friction with the ground. It can firmly fix the equipment at the installation position, prevent the equipment from moving slightly due to external vibration or its own operation, and affect the normal work. The sliding block 208 is sleeved on the moving sliding rod 104. The transmission gear 209 is engaged and connected with the rack installed on the inner wall of the machine table 1 on both sides. The motor 212 drives the transmission gear 209 to rotate. The teeth of the transmission gear 209 are engaged with the teeth on the rack, which pushes the sliding block 208 to slide on the moving sliding rod 104.

[0025] In the process of work, when the iron wire needs to be packaged, the cylinder 202 starts to work, the piston in the cylinder 202 pushes the piston rod 213 to move under the action of gas pressure, because one end of the piston rod 213 is connected with the cylinder 202, and the other end is fixedly installed with the chassis 206, so when the piston rod moves, the chassis 206 will move up and down with it, for example, in the initial stage of the packaging process, the cylinder 202 can drive the chassis 206 to rise to a certain height, so as to hook the iron wire conveyed from the outside. Four sets of installation positioning plate 215 and sliding rod 203 provide stable guide for the up and down movement of the chassis 206, and the sliding rod 203 passes through the installation table 201 during the rising or falling process of the chassis 206, the clamping plate at the top end prevents the sliding rod 203 from coming out, ensures that the chassis 206 can only move stably along the vertical direction, and cannot shake or deviate, so as to ensure the stability of the chassis 206 at different height positions, thereby providing accurate vertical position positioning for subsequent packaging operation. The motor 212 on the other side of the installation table 201 top of the cylinder 202 starts, the motor 212 drives the transmission gear 209 at the bottom to rotate, so that the transmission gear 209 moves along the tooth groove of the rack, and then drives the sliding block 208 to move on the moving sliding rod 104, the L-shaped hook 207 installed at the bottom of the chassis 206 is used for hooking the iron wire, when the chassis 206 moves to the appropriate position, the L-shaped hook 207 can accurately hook the iron wire and lift it to the inside of the packaging device, during the hooking process, the weight sensor 210 in the center of the L-shaped hook 207 can monitor the weight of the iron wire in real time, and provide data support for subsequent packaging operation, such as judging whether the specification of the iron wire meets the requirements or not. In the whole packaging process, the L-shaped hook 207 moves accurately in the vertical and horizontal directions under the cooperation of the cylinder 202 and the motor 212, so that the iron wire passes through each packaging process in turn, and finally completes the packaging and outputs the packaged iron wire product.

[0026] Through the above steps, when the iron wire needs to be packaged, the cylinder 202 starts to work, the piston in the cylinder 202 pushes the piston rod 213 to move under the action of gas pressure, because one end of the piston rod 213 is connected with the cylinder 202, and the other end is fixedly installed with the chassis 206, so when the piston rod moves, the chassis 206 will move up and down with it, in the initial stage of the packaging process, the cylinder 202 can drive the chassis 206 to rise to a certain height, so as to hook the iron wire conveyed from the outside.

Claims

1. Vertical automatic packaging apparatus comprising a machine base (1); characterized by the fact that: Also include; vertical packaging device shell (2), the machine (1) is internally provided with a vertical packaging device shell (2) for packaging iron wire, the bottom end of the vertical packaging device shell (2) is provided with a mounting table (201), the bottom end of the mounting table (201) is provided with a push piston rod (213) penetratingly installed at the center, one end of the push piston rod (213) is provided with a cylinder (202) located at the top end of the mounting table (201), the other end of the push piston rod (213) is fixedly provided with a chassis (206), the cylinder (202) drives the chassis (206) to move up and down through the push piston rod (213).

2. The vertical automatic packaging apparatus according to claim 1, characterized in that: Four groups of mounting positioning plates (215) are installed around the cylinder (202), a sliding rod (203) penetratingly installed in the mounting table (201) is installed between the chassis (206) and the movable rod mounting positioning plate (215), and a clamping plate is installed at the top end of the sliding rod (203).

3. The vertical automatic packaging apparatus according to claim 2, characterized in that: The bottom end of the chassis (206) is provided with an L-shaped hook (207), a weight sensor (210) is installed at the center of the L-shaped hook (207), and a bottom plate (211) is installed at the top end of the weight sensor (210).

4. The vertical automatic packaging apparatus according to claim 3, characterized in that: A drag chain slot (204) penetratingly installed at one side of the cylinder (202) is installed at the top end of the mounting table (201), a drag chain (205) located at the top end of the mounting table (201) is installed in the drag chain slot (204), and a fixed support (214) is installed at the rear end of the drag chain (205).

5. The vertical automatic packaging apparatus according to claim 4, characterized in that: A motor (212) is installed at the other side of the cylinder (202) at the top end of the mounting table (201), a transmission gear (209) penetratingly installed in the mounting table (201) is installed at the bottom end of the motor (212), and a sliding block (208) is installed at the bottom end of the mounting table (201) at the corner.

6. The vertical automatic packaging apparatus according to claim 1, characterized in that: A supporting frame (101) is installed at the bottom end of the machine (1), a fixed base (102) is installed at the bottom end of the supporting frame (101), movable sliding rods (104) are symmetrically installed between two slide rod mounting plates (103) installed on both sides of the machine (1).

7. The vertical automatic packaging apparatus according to claim 6, characterized in that: The sliding blocks (208) are all sleeved on the movable sliding rods (104), the transmission gear (209) is meshingly connected with the racks installed on the inner walls of the machine (1), the motor (212) drives the transmission gear (209) to rotate, the teeth of the transmission gear (209) are meshed with the teeth on the racks, and the sliding blocks (208) slide on the movable sliding rods (104).