Film tearing device
The film-tearing device using XY and Z displacement modules enables mechanized film tearing, solving the problem of low efficiency in manual film tearing and improving production efficiency and quality consistency.
Patent Information
- Application Number
- CN202423222713.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In existing technologies, the process of peeling off the protective film relies on manual operation, which leads to low efficiency, high cost, and inconsistent quality, making it difficult to meet the needs of mass production.
The film-tearing device, which uses XY and Z displacement modules, achieves product loading and unloading, tape application, and film removal in a mechanized manner. It includes a product fixing table, roll feeding and recycling mechanism, tape traction mechanism, etc., to ensure that the tape adheres to the product surface and the film is removed.
It improves the production efficiency of film tearing, reduces the reliance on manual experience in operation, and ensures the consistency of film tearing quality and production efficiency.
Smart Images

Figure CN223591209U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a film tearing device technical field, specifically is a film tearing device. BACKGROUND
[0002] At present, after the protection film of some products in the domestic is pasted, the piece film of cooperation protection film mainly relies on manual film tearing, or half automatic device single kind tearing film, and the physical ability and experience requirement of operator is higher, and the novice often appears the problem such as missing tearing, taking product, damaging product, leads to poor effect, influences product quality and efficiency. The most critical is that manual film tearing efficiency is low, especially in batch production needs many people to work together to meet the production line efficiency, and the artificial cost will increase significantly, and it is difficult to guarantee the quality consistency of each assembled product. CONTENT OF UTILITY MODEL
[0003] The utility model mainly provides a film tearing device, solves the problem of manual film tearing poor effect, low efficiency.
[0004] In order to solve the above technical problem, the utility model adopts the following technical scheme:
[0005] The application discloses a film tearing device, which comprises an XY displacement module arranged on one side of a product flow line and a Z displacement module arranged on the other side of the product flow line; a product fixing table is arranged on the XY displacement module, a mounting bracket is arranged on the Z displacement module, a roll material feeding mechanism and a roll material recycling mechanism are arranged on the mounting bracket, and a sticky component for matching adhesive tape bonding is arranged on the mounting bracket; a feeding bracket and a discharging bracket are arranged on the two sides of the Z displacement module corresponding to the moving direction of the product flow line, a product feeding mechanism is arranged on the feeding bracket, and a product discharging mechanism is arranged on the discharging bracket. Wherein, the roll material feeding mechanism and the roll material recycling mechanism can adopt existing technologies, as long as they can realize the fixed installation of the adhesive tape roll and the winding and recycling of the adhesive tape. The product fixing table is provided with a positioning component for positioning the product. Two adhesive tape traction mechanisms are arranged on the mounting bracket corresponding to the two sides of the sticky component, so that the two adhesive tape traction mechanisms can be used for traction and guidance of the adhesive tape. The mounting bracket is provided with an adhesive tape buffer mechanism corresponding to the roll material feeding mechanism, so that the adhesive tape buffer mechanism can be used for buffering when the adhesive tape is discharged. In use, the adhesive tape roll is installed on the roll material feeding mechanism, and the adhesive tape is fixed on the roll material recycling mechanism after passing through the sticky component; the roll material recycling mechanism is used for driving and recycling the adhesive tape; when the product on the flow line is moved to the product feeding mechanism through the driving, the product is taken and lifted through the product feeding mechanism; the product fixing table is moved to a position below the product feeding mechanism through the XY displacement module, so that the product feeding mechanism drives the product to descend on the product fixing table; then the product fixing table and the product are moved to a position below the Z displacement module through the XY displacement module, each component is lowered through the Z displacement module, the adhesive tape below the sticky component is attached to the product, and the product is continuously driven to move through the XY displacement module, so that the adhesive tape tears the film on the product at the corresponding position; then the product is driven to reach a position below the product discharging mechanism through the XY displacement module, the product on the product fixing table is lifted through the product discharging mechanism, and the product is lowered to the flow line after the product fixing table is reset; the foregoing operation is repeatedly performed, so that the product flow film tearing is realized. The structure of the application can realize the feeding and discharging of the product on the flow line and the product fixing table through the product feeding mechanism and the product discharging mechanism, so that the product is driven to move; the corresponding components are driven to ascend and descend through the Z displacement module, so that the adhesive tape is attached to the surface of the product, and the film on the product is torn off through the movement of the XY displacement module and the dust pretreatment of the surface of the product; the whole component realizes the mechanization of the product film tearing, so that the production efficiency is improved, the influence of manual experience on the film tearing is reduced, and the quality of the film tearing is ensured.
[0006] Further, the XY displacement module comprises a table arranged on one side of the product flow line, the table is provided with a Y-axis displacement motor, the output shaft of the Y-axis displacement motor is threadedly connected with a Y-axis connecting sleeve, the Y-axis connecting sleeve is provided with an X-axis mounting table, the X-axis mounting table is slidably connected with the table, the X-axis mounting table is provided with an X-axis displacement motor, and the X-axis mounting table is provided with an X-axis displacement assembly driven by the X-axis displacement motor, and the product fixing table is arranged on the X-axis displacement assembly. Wherein, the X-axis displacement assembly can adopt the prior art, as long as it can cooperate with the X-axis displacement motor to drive the product fixing table to displace. By adopting the structure, the Y-axis displacement motor can be rotated to drive the X-axis mounting table to displace on the table, and the X-axis displacement motor can drive the X-axis displacement assembly to work, so as to drive the product fixing table to displace on the X-axis mounting table.
[0007] Further, the Z displacement module comprises a Z-axis frame arranged on the other side of the product flow line, the Z-axis frame is provided with a Z-axis displacement motor, the output shaft of the Z-axis displacement motor is threadedly connected with the mounting bracket, and the mounting bracket is slidably connected with the Z-axis frame. By adopting the structure, the mounting bracket can be driven by the Z-axis displacement motor to slide on the Z-axis frame, so as to realize lifting. The lifting process is accurate and stable by adopting the thread connection and motor mode.
[0008] Further, the adhesive assembly comprises a lower bracket arranged on the mounting bracket, and the lower end of the lower bracket is rotatably connected with an adhesive tape pressing roller. By adopting the structure, the lower bracket and the adhesive tape pressing roller can be driven to rise and fall by the displacement of the mounting bracket, so as to realize film tearing on the sheet film on the product; and the adhesive tape can be made to adhere to the sheet film by the adhesive tape pressing roller.
[0009] Further, the lower bracket is provided with a widening lifting cylinder, the lower end of the widening lifting cylinder is provided with a lifting frame, and the two sides of the lifting frame are provided with widening side frames. By adopting the structure, the lifting frame can be driven to displace up and down by the widening cylinder, so as to drive the widening side frames to displace up and down on the two sides of the adhesive tape pressing roller, thereby widening the contact area of the adhesive tape and the product, so as to better tear the film and remove dust.
[0010] Further, the product feeding mechanism and the product discharging mechanism are the same in structure, the product feeding mechanism comprises a lifting cylinder, the output end of the lifting cylinder is provided with a lifting frame, and the lifting frame is provided with a product taking and placing vacuum suction disc assembly. Wherein, the product taking and placing vacuum suction disc assembly can adopt a complete set of vacuum suction disc. By adopting the structure, the lifting frame can be driven to displace up and down by the lifting cylinder, so as to drive the product taking and placing vacuum suction disc assembly to suck and place the product, thereby better displacing the product.
[0011] Further, an X-shaped positioning support for positioning the product feed is further included. One part of the X-shaped positioning support can be arranged on the front end of the stationary part of the XY displacement module, and the other part can be arranged on the other side of the feeding support, thereby pre-positioning the product.
[0012] Beneficial effects: the structure of the present application can realize the feeding and discharging of the product on the assembly line and the product fixing table through the product feeding mechanism and the product discharging mechanism, thereby driving the product to move; the corresponding parts can be lifted through the Z displacement module, thereby driving the adhesive tape to attach to the surface of the product, and cooperating with the movement of the XY displacement module to tear off the film on the product, and realizing the dust pretreatment of the surface of the product; the whole component realizes the mechanization of tearing off the film of the product, thereby improving the production efficiency, and reducing the influence of manual experience on the tearing of the film, and ensuring the quality of the tearing of the film. BRIEF DESCRIPTION OF DRAWINGS
[0013] Fig. 1 It is a schematic view of the film tearing device of the present embodiment;
[0014] Fig. 2 It is a schematic view of the XY displacement module of the present embodiment:
[0015] Fig. 3 It is a schematic view of the Z displacement module of the present embodiment:
[0016] Fig. 4 It is a schematic view of the product feeding mechanism of the present embodiment;
[0017] The drawings show: XY displacement module 1, table surface 101, Y-axis displacement motor 102, Y-axis connecting sleeve 103, X-axis mounting table 104, X-axis displacement motor 105, X-axis displacement assembly 106, Z displacement module 2, Z-axis frame 201, Z-axis displacement motor 202, product fixing table 3, mounting support 4, roll material feeding mechanism 5, roll material recycling mechanism 6, adhesive assembly 7, lower support 701, adhesive tape pressing roller 702, widening lifting cylinder 703, lifting frame 704, widening side frame 705, feeding support 8, discharging support 9, product feeding mechanism 10, lifting cylinder 1001, lifting frame 1002, product taking and placing vacuum suction cup assembly 1003, product discharging mechanism 11, positioning part 12, adhesive tape traction mechanism 13, adhesive tape buffer mechanism 14, X-shaped positioning support 15. DETAILED DESCRIPTION
[0018] The film tearing device technical scheme of the present application will be further described in detail in combination with the embodiments.
[0019] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, term "installation", "link", "connection" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication。For ordinary skilled person in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0020] As Figs. 1 to 4The tear film device of the embodiment shown comprises an XY displacement module 1 arranged on one side of the product flow line, and a Z displacement module 2 arranged on the other side of the product flow line; a product fixing table 3 is arranged on the XY displacement module 1, a mounting bracket 4 is arranged on the Z displacement module 2, a roll material feeding mechanism 5 and a roll material recycling mechanism 6 are arranged on the mounting bracket 4, and an adhesive assembly 7 for cooperating with the adhesive tape to bond the protective film is arranged; a feeding bracket 8 and a discharging bracket 9 are respectively arranged on the two sides of the Z displacement module 2 corresponding to the moving direction of the product flow line, a product feeding mechanism 10 is arranged on the feeding bracket 8, and a product discharging mechanism 11 is arranged on the discharging bracket 9. The product fixing table 3 is provided with a positioning component 12 for positioning the product. Two adhesive tape traction mechanisms 13 are further arranged on the mounting bracket 4 corresponding to the two sides of the adhesive assembly 7, so that the adhesive tape can be guided by the two adhesive tape traction mechanisms 13. The mounting bracket 4 is further provided with an adhesive tape buffer mechanism 14 corresponding to the roll material feeding mechanism 5, so that the buffer of the adhesive tape during discharging can be realized by the adhesive tape buffer mechanism 14. In use, the adhesive tape roll is installed on the roll material feeding mechanism 5, and the adhesive tape is fixed on the roll material recycling mechanism 6 after passing through the adhesive assembly 7, and the roll material recycling mechanism 6 drives and recycles the adhesive tape; when the product on the flow line is moved to the product feeding mechanism 10 by driving, the product is taken and lifted by the product feeding mechanism 10, the product fixing table 3 is moved to the position below the product feeding mechanism 10 by the XY displacement module 1, so that the product feeding mechanism 10 drives the product to descend to the product fixing table 3; then the product fixing table 3 and the product are moved to the position below the Z displacement module 2 by the XY displacement module 1, the Z displacement module 2 drives each component to descend, the adhesive tape below the adhesive assembly 7 is attached to the product, and the product is continuously driven to move by the XY displacement module 1, so that the adhesive tape tears off the piece of material on the product at the corresponding position, then the product is driven to the position below the product discharging mechanism 11 by the XY displacement module 1, the product on the product fixing table 3 is lifted by the product discharging mechanism 11, and the product is lowered to the flow line after the product fixing table 3 is reset; the foregoing operation is repeatedly performed to realize the flow tear film of the product. By adopting the structure of the present application, the product feeding mechanism 10 and the product discharging mechanism 11 can realize the feeding and discharging of the product on the flow line and the product fixing table 3, so as to drive the product to move; the corresponding components can be lifted and lowered by the Z displacement module 2, so as to drive the adhesive tape to attach to the surface of the product, and cooperate with the movement of the XY displacement module 1 to tear off the piece of film on the product, and realize the dust pretreatment of the surface of the product; the whole component realizes the mechanization of tearing the film of the product, so as to improve the production efficiency, reduce the influence of manual experience on the tearing of the film, and ensure the quality of the tearing of the film.
[0021] Further, the XY displacement module 1 comprises a table 101 arranged on one side of the product flow line, the Y-axis displacement motor 102 is arranged on the table 101, the output shaft of the Y-axis displacement motor 102 is threadedly connected with a Y-axis connecting sleeve 103, the X-axis mounting table 104 is arranged on the Y-axis connecting sleeve 103, the X-axis mounting table 104 is slidably connected with the table 101, the X-axis displacement motor 105 is arranged on the X-axis mounting table 104, and the X-axis displacement assembly 106 driven by the X-axis displacement motor 105 is arranged on the X-axis mounting table 104, and the product fixing table 3 is arranged on the X-axis displacement assembly 106. By rotating the Y-axis displacement motor 102, the X-axis mounting table 104 can be displaced on the table 101, and the X-axis displacement motor 105 can drive the X-axis displacement assembly 106 to work, so that the product fixing table 3 is displaced on the X-axis mounting table 104.
[0022] Further, the Z displacement module 2 comprises a Z-axis frame 201 arranged on the other side of the product flow line, the Z-axis displacement motor 202 is arranged on the Z-axis frame 201, the output shaft of the Z-axis displacement motor 202 is threadedly connected with the mounting bracket 4, and the mounting bracket 4 is slidably connected with the Z-axis frame 201. By using this structure, the mounting bracket 4 can be driven by the Z-axis displacement motor 202 to slide on the Z-axis frame 201, so as to realize lifting, and the lifting process is accurate and stable by using the threaded connection and the motor.
[0023] Further, the adhesive assembly 7 comprises a lower bracket 701 arranged on the mounting bracket 4, and the adhesive tape pressing roller 702 is rotatably connected to the lower end of the lower bracket 701. By using this structure, the lower bracket 701 and the adhesive tape pressing roller 702 can be driven to rise and fall by the displacement of the mounting bracket 4, so as to realize film tearing on the product; and the adhesive tape can be adhered to the film muscle of the product by the adhesive tape pressing roller 702.
[0024] Further, the lower bracket 701 is provided with a widening lifting cylinder 703, the lower end of the widening lifting cylinder 703 is provided with a lifting frame 704, and the two sides of the lifting frame 704 are provided with widening side frames 705. By using this structure, the lifting frame 704 can be driven to rise and fall by the widening cylinder, so as to drive the widening side frames 705 to rise and fall on both sides of the adhesive tape pressing roller 702, thereby widening the contact area of the adhesive tape and the product, so as to better tear the film and remove dust.
[0025] Further, the product feeding mechanism 10 and the product discharging mechanism 11 are the same structure, the product feeding mechanism 10 comprises a lifting cylinder 1001, the output end of the lifting cylinder 1001 is provided with a lifting frame 1002, and the lifting frame 1002 is provided with a product taking and placing vacuum chuck assembly 1003. With the structure, the lifting cylinder 1001 can drive the lifting frame 1002 to displace up and down, thereby driving the product taking and placing vacuum chuck assembly 1003 to suck and place the product, and the product is better displaced.
[0026] Further, the product feeding mechanism 10 and the product discharging mechanism 11 are the same structure, the product feeding mechanism 10 comprises a lifting cylinder 1001, the output end of the lifting cylinder 1001 is provided with a lifting frame 1002, and the lifting frame 1002 is provided with a product taking and placing vacuum chuck assembly 1003. With the structure, the lifting cylinder 1001 can drive the lifting frame 1002 to displace up and down, thereby driving the product taking and placing vacuum chuck assembly 1003 to suck and place the product, and the product is better displaced.
[0027] Although the embodiments of the present application have been shown and described, it should be understood by those ordinary skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A film-tearing device, characterized in that: The system includes an XY displacement module located on one side of the product assembly line and a Z displacement module located on the other side of the product assembly line. The XY displacement module is equipped with a product fixing platform, and the Z displacement module is equipped with a mounting bracket. The mounting bracket is equipped with a roll feeding mechanism and a roll recycling mechanism, as well as an adhesive assembly for bonding protective film with adhesive tape. A feeding bracket and a discharging bracket are respectively located on both sides of the Z displacement module corresponding to the product assembly line's movement direction. The feeding bracket is equipped with a product feeding mechanism, and the discharging bracket is equipped with a product unloading mechanism.
2. The film-tearing device according to claim 1, characterized in that: The XY displacement module includes a platform disposed on one side of the product assembly line, a Y-axis displacement motor disposed on the platform, a Y-axis connecting sleeve threadedly connected to the output shaft of the Y-axis displacement motor, an X-axis mounting platform disposed on the Y-axis connecting sleeve, the X-axis mounting platform being slidably connected to the platform, an X-axis displacement motor disposed on the X-axis mounting platform, and an X-axis displacement assembly driven by the X-axis displacement motor disposed on the X-axis mounting platform, and a product fixing platform disposed on the X-axis displacement assembly.
3. The film-tearing device according to claim 1, characterized in that: The Z-displacement module includes a Z-axis frame disposed on the other side of the product assembly line. A Z-axis displacement motor is disposed on the Z-axis frame. The output shaft of the Z-axis displacement motor is threadedly connected to the mounting bracket, and the mounting bracket is slidably connected to the Z-axis frame.
4. The film-tearing device according to claim 1, characterized in that: The adhesive assembly includes a lower bracket disposed on the mounting bracket, and a tape pressure roller is rotatably connected to the lower end of the lower bracket.
5. A film-tearing device according to claim 4, characterized in that: The lower support is equipped with a widening lifting cylinder, the lower end of the widening lifting cylinder is equipped with a lifting frame, and widening side frames are provided on both sides of the lifting frame.
6. The film-tearing device according to claim 1, characterized in that: The product loading mechanism and the product unloading mechanism have the same structure. The product loading mechanism includes a lifting cylinder, and the output end of the lifting cylinder is provided with a lifting frame. The lifting frame is provided with a product pick-and-place vacuum suction cup assembly.
7. A film-tearing device according to claim 1, characterized in that: It also includes a figure-eight positioning bracket for positioning the product feed.