Disassembling and assembling equipment for sealing cover of belt conveyor
By designing a conveyor belt sealing cover disassembly and assembly equipment, and adopting a rotary lifting frame and lifting support platform, the problems of time-consuming, labor-intensive, and safety risks associated with disassembly and assembly of conveyor belt sealing covers have been solved, achieving safe and efficient disassembly and assembly operations.
Patent Information
- Application Number
- CN202423151092.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In the existing technology, the disassembly and assembly of belt conveyor sealing covers require a lot of manpower and pose safety risks. In particular, the lower sealing cover is difficult to disassemble due to the accumulation of sludge, and the disassembly and assembly process is time-consuming and labor-intensive, making it difficult to operate in a confined space.
A conveyor belt sealing cover disassembly and assembly device was designed. It adopts a rotary lifting frame and a lifting support platform. The upper sealing cover is lifted by a lifting device and the lower sealing cover is supported by the lifting support platform, so as to achieve safe and convenient disassembly and assembly operations.
It enables safe and efficient disassembly and assembly of belt conveyor sealing covers, reduces manpower requirements, lowers operational difficulty, and is suitable for applications in confined spaces.
Smart Images

Figure CN223591644U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of dismounting equipment, and specifically belongs to the belt conveyor sealing cover dismounting equipment. BACKGROUND
[0002] The conveying belt of Changshanyan sludge treatment center is an upper and lower fully-sealed belt conveyor. Due to the particularity of the conveyed material, a large amount of semi-wet sludge is often accumulated in the sealing material receiving cover and needs to be cleaned. Before cleaning, the sealing material receiving cover needs to be dismounted from the belt conveyor rack. Due to the large amount of semi-wet sludge accumulated in the lower sealing material receiving cover and its own weight, a large amount of manpower is required to dismount it, and there is a certain risk. When the conveying belt is replaced with upper and lower supporting rollers, manpower is also required to dismount the upper and lower sealing covers. Since the upper and lower sealing covers are arranged along the belt conveyor at 1.4 m per section, the number is large, and each dismounting operation consumes a lot of time and manpower, and is difficult to complete, requiring the cooperation of multiple people. The dismounting is inconvenient. CONTENT OF THE UTILITY MODEL
[0003] Therefore, the utility model aims to overcome the deficiencies in the prior art, and provides a belt conveyor sealing cover dismounting equipment. The utility model provides the following technical scheme:
[0004] The device vehicle is provided with a rotary lifting frame and a lifting support platform. A hoisting device is installed on the rotary lifting frame and used to lift and move the upper sealing cover of the belt conveyor. The lifting support platform is used to support the lower material receiving sealing cover of the belt conveyor and lift and lower the lower material receiving sealing cover of the belt conveyor.
[0005] When the upper sealing cover of the belt conveyor is dismounted, the hoisting device can be used to lift the upper sealing cover, which facilitates dismounting. The rotary lifting frame can be used to horizontally rotate and move the lifted upper sealing cover, so that the upper sealing cover of the belt conveyor can be dismounted, removed, and lowered. When the lower sealing cover of the belt conveyor is dismounted, a large amount of sludge is accumulated in the lower sealing cover. The lifting support platform can be used to support the lower sealing cover before dismounting, so that the lower sealing cover will not fall due to gravity and injure the dismounting personnel. When the lower sealing cover is installed, the lifting support platform can lift the lower sealing cover to the lower side of the belt conveyor, which facilitates installation.
[0006] The rotary lifting frame comprises a rotary support fixed to the device vehicle and a lifting rod installed on the rotary support. The top end of the lifting rod is provided with a lifting arm, and the hoisting device is installed on the lifting arm.
[0007] The lifting support platform comprises a scissor support frame installed on the device vehicle. The top of the scissor support frame is provided with a support plate. A lifting and lowering oil cylinder is arranged in the scissor support frame, and the lifting and lowering oil cylinder is used to lift or retract the scissor support frame.
[0008] The device vehicle is provided with support arms on both sides, one end of the support arms is connected with the device vehicle, and the other end is provided with support legs; the support arms are used for stabilizing the device vehicle.
[0009] The support arms are arranged on both sides of the device vehicle to prevent the device vehicle from tilting to both sides, and the device vehicle can be made smaller while ensuring stability during use.
[0010] The device vehicle is provided with clamping grooves on both sides, one end of the support arms is clamped into the clamping grooves, a group of first pin holes are arranged on both sides of the support arms, a plurality of groups of second pin holes corresponding to the first pin holes are arranged on both sides of the clamping grooves; a pin shaft is arranged between the clamping grooves and the support arms and passes through the first pin holes and the second pin holes to be connected and fixed.
[0011] Through the above arrangement, the first pin holes on both sides of the support arms can correspond to different second pin holes on both sides of the clamping grooves, and the support arms are fixed by passing through the pin shaft, that is, the support arms and the clamping grooves can be connected at different angles, and during use, the support arms can be stored by changing the angle of the support arms to facilitate the device vehicle to enter a position with relatively narrow space.
[0012] A counterweight is arranged on the device vehicle.
[0013] The lifting device is arranged on the lifting arm, the lifting device lifts the sealing cover on the belt conveyor, the lifting rod and the lifting arm are rotated through the rotary support to move the sealing cover horizontally, the counterweight is arranged on the other side of the moving direction to balance part of the weight of the sealing cover and prevent the device vehicle from tilting.
[0014] A self-locking universal wheel is arranged at the bottom of the device vehicle.
[0015] The self-locking universal wheel is used for moving the device vehicle and fixing the device vehicle after self-locking to facilitate the work of the lifting device and the lifting support platform.
[0016] The lifting device comprises an electric hoist, the electric hoist has a steel rope that can be wound up to be contracted, a plurality of steel chains are connected to the free end of the steel rope, and a hook is fixed to the free end of the steel chain.
[0017] The hook is arranged to be connected to a plurality of lifting points around the sealing cover to ensure that the sealing cover will not fall after being lifted.
[0018] As described above, the beneficial effects of the present application are:
[0019] The whole device structure is simple, small in size, suitable for the narrow space of the belt conveyor workshop, adopts the rotary lifting frame to carry the hoisting device, is used for hoisting and disassembling the sealing cover of the belt conveyor, and then uses the lifting support platform to support the lower sealing cover of the belt conveyor, so that the lower sealing cover will not fall with gravity when the lower sealing cover is disassembled, and the safety is higher, and the lower sealing cover can be lifted or lowered, so as to facilitate disassembly and assembly of the lower sealing cover.
[0020] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the following preferred embodiments are described in detail below, and the accompanying drawings are described as follows. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0022] Fig. 1 It is a side view of a belt conveyor sealing cover dismounting device.
[0023] Fig. 2 It is a front view of a belt conveyor sealing cover dismounting device.
[0024] Reference signs: 1, device vehicle; 2, rotary lifting frame; 21, hoisting device; 211, electric hoist; 212, steel chain; 213, hook; 22, rotary support; 23, lifting rod; 24, boom; 3, lifting support platform; 31, scissor support pole frame; 32, support plate; 33, lifting cylinder; 4, support arm; 41, support leg; 42, clamping groove; 5, counterweight; 6, self-locking universal wheel. DETAILED DESCRIPTION
[0025] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, only for explaining the present application, and cannot be understood as a limitation on the present application.
[0026] In the present application, unless specifically defined and limited otherwise, the terms "mounting", "connecting", "connecting", "fixing" and the like should be broadly understood, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate media, or the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0027] In the present application, unless specifically defined and limited otherwise, the first feature is "on" or "under" the second feature. The first and second features can be in direct contact, or the first and second features can be in indirect contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be the first feature directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be the first feature directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0028] Please refer to Figs. 1-2 As shown in the utility model provides a kind of belt machine sealing cover dismounting equipment;Including device car 1, device car 1 is equipped with rotary lifting frame 2 and lifting support platform 3, rotary lifting frame 2 is equipped with hoisting device 21, hoisting device 21 is used to lift and move the sealing cover on the belt machine, lifting support platform 3 is used to support the sealing cover of the lower material receiving of belt machine, and the sealing cover of the lower material receiving of belt machine is lifted.
[0029] Rotary lifting frame 2 includes rotary support 22 fixed to device car 1 and lifting rod 23 installed on rotary support 22, lifting rod 23 top end is provided with lifting arm 24, hoisting device 21 is installed on lifting arm 24.
[0030] Among them, lifting rod 23 can adopt a square rod to be combined in square tube to form telescopic rod;Lifting arm 24 is fixed to the top of square rod, square rod and square tube are uniformly provided with a plurality of corresponding perforations, square rod is equipped with hand winch, square tube side has vertical through slot, steel rope is provided on hand winch, free end of steel rope is connected with steel hook, steel hook passes through through slot and hooks square tube bottom, when hand winch is shaken, steel rope is wound or lowered, so that square rod is lifted in square tube, then pin shaft is passed through perforation, so that square rod is fixed in square tube, the height of telescopic rod is adjusted, i.e. the height of lifting rod 23 is adjusted;Based on the structure of lifting rod 23 in the above embodiment, rotary support 22 includes circular sleeve, circular sleeve is fixed to device car 1, circular sleeve is clamped with circular column, circular column can rotate around the axis in circular sleeve, square tube bottom is fixed to circular column, i.e. square tube, square rod and lifting arm 24 and hoisting device 21 on square rod can rotate with circular column.
[0031] The lifting support platform 3 comprises a scissor support frame 31 mounted on the device vehicle 1, a support plate 32 mounted on the top of the scissor support frame 31, and a lifting oil cylinder 33 arranged in the scissor support frame 31, the two ends of the lifting oil cylinder 33 being hinged to different positions of the scissor support frame 31, the lifting oil cylinder 33 being used to lift or retract the scissor support frame 31.
[0032] The lifting support platform 3 and the device vehicle 1 can refer to the existing technology of a foot hydraulic platform lifting vehicle.
[0033] The device vehicle 1 is provided with a support arm 4 on both sides, one end of the support arm 4 being connected to the device vehicle 1, and the other end being provided with a supporting leg 41; the support arm 4 is used to stabilize the device vehicle 1.
[0034] The device vehicle 1 is fixed with a clamping groove 42 on both sides, one end of the support arm 4 being clamped into the clamping groove 42, the support arm 4 being provided with a group of first pin holes on both sides, and the clamping groove 42 being provided with a plurality of groups of second pin holes corresponding to the first pin holes; a pin shaft is arranged between the clamping groove 42 and the support arm 4 to pass through the first pin holes and the second pin holes for connection and fixation.
[0035] Specifically, the clamping groove 42 has two groups of second pin holes corresponding to the first pin holes, when the first pin holes are aligned with the two groups of second pin holes, the support arm 4 is respectively at a horizontal angle and a vertical angle; corresponding to the working state and the folding state of the support arm 4.
[0036] The device vehicle 1 is provided with a counterweight 5, and the counterweight 5 is located on one side of the device vehicle 1.
[0037] The device vehicle 1 is provided with a groove specially for placing and fixing the counterweight 5, and the counterweight 5 will not move or fall when placed in the groove.
[0038] The bottom of the device vehicle 1 is provided with a self-locking universal wheel 6.
[0039] The hoisting equipment 21 comprises an electric hoist 211, the electric hoist 211 having a steel rope that can be wound up for retraction, a plurality of steel chains 212 being connected to the free end of the steel rope, and a hook 213 being fixed to the free end of the steel chain 212.
[0040] In the specific implementation, the device vehicle 1 is pushed to the position below the position to be maintained, the self-locking universal wheel 6 is locked, the pin shaft between the support arm 4 and the clamping groove 42 is pulled out, the support arm 4 is laid flat and then fixed by the pin shaft, at this time, the supporting leg 41 is in contact with the ground for support, the lifting rod 23 is extended to make the lifting arm 24 and the electric hoist 211 above the upper sealing cover of the belt conveyor, the lifting rod 23 can be rotated during the extension to prevent the lifting arm 24 from colliding with the outer cover of the belt conveyor; then the lifting oil cylinder 33 is extended, the scissor support frame 31 is lifted by the lifting oil cylinder 33, until the supporting flat plate 32 is in contact with the lower sealing cover of the belt conveyor for support, at this time, the maintenance personnel disassemble the upper sealing cover of the belt conveyor and the lower sealing cover of the belt conveyor, after the upper sealing cover is disassembled, the hook 213 is hooked to the upper sealing cover, the electric hoist 211 winds up the steel rope, the steel chain 212 is pulled, the upper sealing cover of the belt conveyor is lifted, then the lifting rod 23 is rotated to move the upper sealing cover horizontally, the steel rope is released by the electric hoist 211 to put down the upper sealing cover; after the lower sealing cover is disassembled, the lifting oil cylinder 33 is retracted, the scissor support frame 31 is lowered, and the lower sealing cover is put down.
[0041] Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above embodiments within the scope of the present application.
Claims
1. Belt conveyor seal cover dismounting apparatus, characterized in that: The device vehicle (1) is provided with a rotary lifting frame (2) and a lifting support platform (3), the rotary lifting frame (2) is provided with a lifting device (21) for lifting and moving the sealing cover on the belt conveyor, and the lifting support platform (3) is used for supporting the sealing cover under the belt conveyor and lifting and lowering the sealing cover under the belt conveyor.
2. The belt conveyor seal cover removal apparatus of claim 1, wherein: The rotary lifting frame (2) comprises a rotary support (22) fixed to the device vehicle (1) and a lifting rod (23) installed on the rotary support (22), and the lifting rod (23) is provided with a lifting arm (24) at the top end, and the lifting device (21) is installed on the lifting arm (24).
3. The belt conveyor seal cover removal apparatus of claim 1, wherein: The lifting support platform (3) comprises a scissor support frame (31) installed on the device vehicle (1), and the scissor support frame (31) is provided with a support plate (32) at the top, and the scissor support frame (31) is provided with a lifting and lowering oil cylinder (33) inside, and the lifting and lowering oil cylinder (33) is used for lifting or retracting the scissor support frame (31).
4. The belt conveyor seal cover removal apparatus of claim 1, wherein: The device vehicle (1) is provided with a support arm (4) on both sides, one end of the support arm (4) is connected with the device vehicle (1), and the other end is provided with a supporting leg (41); the support arm (4) is used for stabilizing the device vehicle (1).
5. The belt conveyor seal cover removal apparatus of claim 4, wherein: The device vehicle (1) is fixed with a clamping groove (42) on both sides, one end of the support arm (4) is clamped into the clamping groove (42), a group of first pin holes are arranged on both sides of the support arm (4), a plurality of groups of second pin holes corresponding to the first pin holes are arranged on both sides of the clamping groove (42); the clamping groove (42) and the support arm (4) are connected and fixed by a pin shaft penetrating through the first pin holes and the second pin holes.
6. The belt conveyor seal cover removal apparatus of claim 2, wherein: The device vehicle (1) is provided with a counterweight (5), and the counterweight (5) is located on one side of the device vehicle (1).
7. The belt conveyor seal cover removal apparatus of claim 1, wherein: The bottom of the device vehicle (1) is provided with a self-locking universal wheel (6).
8. The belt conveyor seal cover removal apparatus of claim 1, wherein: The lifting device (21) comprises an electric hoist (211), the electric hoist (211) has a steel rope which can be wound up for contraction, a plurality of steel chains (212) are connected to the free end of the steel rope, and a hook (213) is fixed to the free end of the steel chain (212).