Automatic conveying system for iron runner castable production

Abstract

The automatic conveying system comprises a conveying pipe and an I-shaped rail, sealing plates are fixedly installed at the two ends of the conveying pipe, a rotating shaft is movably installed on the opposite sides of the sealing plates in a penetrating mode through a bearing, one end of the rotating shaft is in transmission connection with a servo motor, and the other end of the rotating shaft is in transmission connection with the I-shaped rail. A spiral plate is fixedly installed on the outer side of the rotating shaft, the outer sides of the two ends of the conveying pipe are fixedly sleeved with fixing ring bases, fixing shafts are fixedly installed on the two sides of the fixing ring bases, and the outer sides of the fixing shafts are movably sleeved with hanging rings. The device is installed at the using position of a workshop through the I-shaped track and the installation plate, the installation base and the electric control telescopic rod are driven to move through the running trolley, the device is promoted to move in the workshop in a controllable mode through stretching and retracting of the electric control telescopic rod, different material conveying requirements between different devices are met conveniently, and production efficiency is indirectly improved.

Description

Technical Field

[0001] This utility model relates to the field of iron trough castable production and conveying technology, specifically an automated conveying system for iron trough castable production. Background Technology

[0002] Iron trough castable is a type of monolithic refractory material. Its main components include refractory aggregates, powders, binders, and additives. Refractory aggregates typically include corundum and high-alumina bauxite, which possess high refractoriness and can withstand the erosion of molten iron at high temperatures. Powders are generally used to fill the voids between the aggregates. The binder's role is to bond the aggregates and powders together; common binders include calcium aluminate cement, which provides the castable with a certain strength at room temperature and maintains good bonding properties at high temperatures. Additives are used to improve the performance of the castable; for example, adding antioxidants can prevent the carbon components in the castable from being oxidized at high temperatures.

[0003] In the production process of iron trough castable, various powder materials need to be conveyed and mixed. Traditional conveying mechanisms are mostly fixed point-to-point conveying. When it is necessary to supplement the proportion of other powder materials, it is necessary to move or use multiple conveying devices for conveying and mixing, which is inconvenient and reduces the conveying efficiency. Based on this, an automated conveying system for the production of iron trough castable is proposed. Utility Model Content

[0004] The purpose of this invention is to provide an automated conveying system for the production of castable refractory for iron troughs, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated conveying system for producing castable refractory for iron troughs, comprising a conveying pipe and an I-beam track. Both ends of the conveying pipe are fixedly fitted with sealing plates. A rotating shaft is movably installed through the opposite sides of the sealing plates via bearings. One end of the rotating shaft is connected to a servo motor. A spiral plate is fixedly installed on the outer side of the rotating shaft. Fixed ring seats are fixedly sleeved on the outer sides of both ends of the conveying pipe. Fixed shafts are fixedly installed on both sides of the fixed ring seats. Lifting rings are movably sleeved on the outer sides of the fixed shafts. An electrically controlled telescopic rod is fixedly installed on the top of the lifting ring. A hinge seat is hinged to the top of the electrically controlled telescopic rod. The top of the hinge seat... The conveying pipe is fixedly mounted with a mounting base. Two fixed ring frames are fixedly mounted on the outside of the conveying pipe. A diaphragm pump is fixedly mounted on the top of each of the two fixed ring frames. The input end of the diaphragm pump is connected to an input bellows. A U-shaped guide pipe is movably sleeved on the outside of the end of the input bellows away from the diaphragm pump. A clamp is movably sleeved on the outside of the U-shaped guide pipe. Two output pipes are connected to the bottom of the conveying pipe. An electric valve is installed inside each of the two output pipes. An output bellows is connected to the bottom of each of the two output pipes. A running trolley is movably mounted on the outside of the I-beam track. Four mounting holes are opened at the bottom of the running trolley. Mounting plates are fixedly mounted on both ends of the I-beam track.

[0006] Preferably, the servo motor is fixedly mounted on the outside of the sealing plate by a bracket, and the specifications and dimensions of the spiral plate are adapted to the specifications and dimensions of the conveying pipe.

[0007] Preferably, the output end of the diaphragm pump is connected to the inside of the delivery pipe via a pipeline.

[0008] Preferably, the two output pipes are linearly and evenly distributed on the outside of the delivery pipe along with the diaphragm pump.

[0009] Preferably, the mounting plate has four bolt holes inside.

[0010] Preferably, the number of the running trolleys is at least two, the specifications and dimensions of the running trolleys and the mounting holes are adapted to the specifications and dimensions of the mounting base, and the mounting base has four threaded holes inside.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: When the equipment is in use, the mounting plate is installed in the workshop location, and the mounting base is installed through the mounting holes. The whole system is electrically connected to the control system. When running, the operator inserts the input corrugated pipe and U-shaped guide pipe into the feeding equipment. The diaphragm pump starts to suck in the powder and input it into the conveying pipe. At this time, the servo motor rotates, which drives the rotating shaft and then drives the spiral plate to push the powder through the spiral plate, causing the powder to flow through the output pipe and open the electric valve. The powder is then introduced into the mixing equipment through the electric valve and the output corrugated pipe. The overall solution is convenient to use, can realize the material conveying of multiple devices to multiple devices, and the suspended installation occupies less space. The pipeline conveying method reduces dust overflow and improves production efficiency.

[0012] This utility model is installed in the workshop using an I-beam track and a mounting plate. The trolley drives the mounting base and the electrically controlled telescopic rod to move, and the extension and retraction of the electrically controlled telescopic rod enables the device to move controllably within the workshop, facilitating different material conveying needs between different equipment and indirectly improving production efficiency. Attached Figure Description

[0013] Figure 1 This is a front-view stereoscopic structural diagram of the present utility model.

[0014] Figure 2 This is a schematic diagram of the three-dimensional appearance structure of the present invention from a rear-view or upward-looking perspective.

[0015] Figure 3 This is a schematic diagram of the front sectional structure of this utility model.

[0016] Figure 4 This is a three-dimensional structural diagram of the I-beam track of this utility model, viewed from below.

[0017] In the diagram: 1. Delivery pipe; 2. Fixed ring seat; 3. Fixed shaft; 4. Lifting ring; 5. Electrically controlled telescopic rod; 6. Mounting seat; 7. Diaphragm pump; 8. Input bellows; 9. U-shaped guide pipe; 10. Output pipe; 11. Electric valve; 12. Output bellows; 13. Fixed ring frame; 14. Servo motor; 15. Clamp; 16. Rotating shaft; 17. Sealing plate; 18. Spiral plate; 19. Hinge seat; 20. I-beam track; 21. Running trolley; 22. Mounting hole; 23. Mounting plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-4 This utility model provides a technical solution: an automated conveying system for producing castable refractory for iron troughs, comprising a conveying pipe 1 and an I-beam track 20. Both ends of the conveying pipe 1 are fixedly installed with sealing plates 17. A rotating shaft 16 is movably installed through the opposite side of the sealing plates 17 via bearings. One end of the rotating shaft 16 is connected to a servo motor 14. A spiral plate 18 is fixedly installed on the outer side of the rotating shaft 16. Fixed ring seats 2 are fixedly sleeved on the outer sides of both ends of the conveying pipe 1. Fixed shafts 3 are fixedly installed on both sides of the fixed ring seats 2. Lifting rings 4 are movably sleeved on the outer side of the fixed shafts 3. An electrically controlled telescopic rod 5 is fixedly installed on the top of the lifting ring 4. A hinge seat 19 is hinged to the top of the electrically controlled telescopic rod 5. A mounting bracket is fixedly installed on the top of the hinge seat 19. The mounting base 6 has two fixed ring frames 13 fixedly installed on the outside of the conveying pipe 1. The top of each fixed ring frame 13 is fixedly installed with a diaphragm pump 7. The input end of the diaphragm pump 7 is connected to an input bellows 8. A U-shaped guide pipe 9 is movably sleeved on the outside of the end of the input bellows 8 away from the diaphragm pump 7. A clamp 15 is movably sleeved on the outside of the U-shaped guide pipe 9. The bottom of the conveying pipe 1 is connected to two output pipes 10. Each of the two output pipes 10 is equipped with an electric valve 11. The bottom end of each of the two output pipes 10 is connected to an output bellows 12. A running trolley 21 is movably installed on the outside of the I-beam track 20. The bottom of the running trolley 21 has four mounting holes 22. Mounting plates 23 are fixedly installed at both ends of the I-beam track 20.

[0020] The working principle of the above technical solution is as follows: When in use, the mounting plate 23 is installed in the workshop, and the mounting base 6 is installed through the mounting hole 22. The entire electrical connection to the control system is then established. During operation, the operator inserts the input corrugated pipe 8 and the U-shaped guide pipe 9 into the feeding equipment. The diaphragm pump 7 starts, sucking in the powder and feeding it into the conveying pipe 1. At this time, the servo motor 14 rotates, which drives the rotating shaft 16 and then the spiral plate 18. The spiral plate 18 pushes the powder, causing it to flow through the output pipe 10 and opening the electric valve 11. The powder is then introduced into the mixing equipment through the electric valve 11 and the output corrugated pipe 12. The overall solution is convenient to use, can realize multi-device to multi-device material conveying, and the suspended installation occupies less space. The pipeline conveying method reduces dust overflow and improves production efficiency.

[0021] In another implementation scheme, such as Figures 1-3 As shown, the servo motor 14 is fixedly installed on the outside of the sealing plate 17 by a bracket, and the specifications and dimensions of the spiral plate 18 are adapted to the specifications and dimensions of the conveying pipe 1.

[0022] After the servo motor 14 is installed, it drives the rotating shaft 16 to rotate and pushes the material to move through the spiral plate 18, which facilitates the conveying of the material.

[0023] In another implementation scheme, such as Figures 1-3 As shown, the output end of the diaphragm pump 7 is connected to the inside of the delivery pipe 1 through a pipe.

[0024] The diaphragm pump 7 transports materials into the conveying pipe 1. During use, the diaphragm pump 7 is used to convey extremely fine powder. In other system solutions, the diaphragm pump 7 can be replaced by a pneumatic conveying pump or a screw pump to form a conveying system. This facilitates the conveying of different materials for the production of castable refractory, thereby improving the production efficiency of the conveying system.

[0025] In another implementation scheme, such as Figures 1-3 As shown, the two output pipes 10 and the diaphragm pump 7 are linearly and evenly distributed on the outside of the delivery pipe 1.

[0026] The output pipe 10 discharges the conveyed material, while the diaphragm pump 7 introduces the material, facilitating input and output, and ensuring that the materials do not interfere with each other, thus improving conveying efficiency.

[0027] In another implementation scheme, such as Figure 4 As shown, the mounting plate 23 has four bolt holes inside.

[0028] The bolt holes on the mounting plate 23 facilitate the installation of the structure. The device is installed in the workshop location via the I-beam rail 20 and the mounting plate 23. The trolley 21 drives the mounting base 6 and the electrically controlled telescopic rod 5 to move. The extension and retraction of the electrically controlled telescopic rod 5 enables the device to move controllably within the workshop, facilitating different material conveying needs between different equipment and indirectly improving production efficiency.

[0029] In another implementation scheme, such as Figure 4 As shown, there are at least two running trolleys 21. The dimensions of the running trolleys 21 and the mounting holes 22 are compatible with the dimensions of the mounting base 6. The mounting base 6 has four threaded holes inside.

[0030] The threaded holes at both ends of the mounting base 6 correspond to the mounting holes 22. The mounting base 6 is installed in the usage position by bolts, thereby connecting the structure to the bottom of the running trolley 21. The installation realizes the combination of the core components of the conveying system, which facilitates the operation of the conveying system.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated conveying system for the production of iron runner castable, comprising a conveying pipe (1) and an I-beam track (20), characterized in that: Both ends of the conveying pipe (1) are fixedly installed with sealing plates (17), the opposite sides of the sealing plates (17) are movably penetrated and installed with rotating shafts (16) through bearings, one end of the rotating shaft (16) is drivingly connected with a servo motor (14), the outer side of the rotating shaft (16) is fixedly installed with a spiral plate (18), the outer sides of both ends of the conveying pipe (1) are fixedly sleeved with fixed ring seats (2), both sides of the fixed ring seat (2) are fixedly installed with fixed shafts (3), the outer side of the fixed shaft (3) is movably sleeved with a lifting ring (4), the top of the lifting ring (4) is fixedly installed with an electric control telescopic rod (5), the top end of the electric control telescopic rod (5) is hingedly connected with a hinged seat (19), the top of the hinged seat (19) is fixedly installed with a mounting seat (6), the outer side of the conveying pipe (1) is fixedly installed with two fixed ring frames (13), the top of each of the two fixed ring frames (13) is fixedly installed with a diaphragm pump (7), the input end of the diaphragm pump (7) is communicated with an input bellows (8), the outer side of the end of the input bellows (8) away from the diaphragm pump (7) is movably sleeved with a U-shaped flow guide pipe (9), the outer side of the U-shaped flow guide pipe (9) is movably sleeved with a clamp (15), the bottom of the conveying pipe (1) is communicated with two output pipes (10), the inside of each of the two output pipes (10) is provided with an electric valve (11), the bottom end of each of the two output pipes (10) is communicated with an output bellows (12), the outer side of the I-shaped rail (20) is movably installed with a running trolley (21), the bottom of the running trolley (21) is provided with four mounting holes (22), both ends of the I-shaped rail (20) are fixedly installed with mounting plates (23).

2. An automatic conveying system for the production of iron runner castable according to claim 1, characterized in that: The servo motor (14) is fixedly installed on the outer side of the sealing plate (17) through a support, and the specification size of the spiral plate (18) is matched with that of the conveying pipe (1).

3. An automatic conveying system for the production of iron runner castable according to claim 1, characterized in that: The output end of the diaphragm pump (7) is communicated in the inside of the conveying pipe (1) through a pipeline.

4. The automatic conveying system for the production of iron runner castable according to claim 1, characterized in that: The two output pipes (10) and the diaphragm pump (7) are linearly staggered and evenly distributed on the outer side of the conveying pipe (1).

5. An automated conveying system for the production of iron runner castable according to claim 1, characterized in that: Four bolt holes are formed in the inside of the mounting plate (23).

6. An automated conveying system for the production of iron runner castable according to claim 1, characterized in that: The number of the running trolleys (21) is at least two, the specification size of the running trolley (21) and the mounting hole (22) is matched with that of the mounting seat (6), and four threaded holes are formed in the inside of the mounting seat (6).

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