Tubular belt conveyor head unfolding and belt pressing device

By designing a roller device at the head of the tubular belt conveyor, the problem of belt misalignment and friction with the main frame was solved, achieving safe and efficient operation and convenient maintenance of the belt.

CN223591717UActive Publication Date: 2025-11-25PINGDINGSHAN TIANAN COAL MINING
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Patent Information

Application Number
CN202520040063.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-11-25
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

During transport, the existing tubular belt conveyor is prone to belt misalignment and friction with the main frame, resulting in wear or tear.

Method used

Design a tubular belt conveyor head unfolding and pressing device that uses idlers to hold the belt against the main frame to prevent the belt from directly contacting the main frame, and adopts quick-disassembly components to facilitate the installation and replacement of the idlers.

Benefits of technology

It effectively prevents belt wear or tear, extends belt service life, ensures safe and efficient operation, and simplifies the maintenance and replacement process of idlers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of belt pressing devices, and discloses a tubular belt conveyor head unfolding and belt pressing device which comprises a main frame, an installation frame is fixedly connected to the lower end face of the main frame, two carrier roller supports are arranged on one side of the installation frame, and installation plates are fixedly connected to the outer walls of the sides, away from the installation frame, of the two carrier roller supports. The two mounting plates are symmetrically arranged, reinforcing plates are fixedly connected to the outer walls of the two opposite sides of the two mounting plates, the sides, close to the mounting frame, of the two reinforcing plates are fixedly connected with the mounting frame, a carrier roller is rotationally connected between the two mounting blocks, and then the mounting blocks are pushed into the mounting grooves; the first limiting groove and the first limiting block are matched to ensure that the mounting block cannot deviate from a preset track in the mounting process, the carrier roller support is placed at a designated position, a bolt penetrates through a first mounting hole in the carrier roller support and a second mounting hole in the mounting frame, the bolt is tightened, and it is ensured that the carrier roller support is 50 mm lower than the main frame.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a pipe belt conveyor head unwinding and belt pressing device. BACKGROUND

[0002] In the process of coal mining, pipe belt conveyors are needed for conveying. The main feature of the pipe belt conveyor is that the conveying belt is wound into a pipe shape, so that the material is conveyed in a closed pipe structure. This design not only realizes the closed conveying of the material, avoids the flying and scattering of the material, but also significantly improves the conveying efficiency and reduces the energy consumption.

[0003] The existing device has some drawbacks in use, for example: when the pipe belt conveyor is transporting, the pipe belt may deviate in the unwinding section, causing friction with the main frame above the pipe belt, resulting in smoke at the edge of the pipe belt, and even tearing of the pipe belt. UTILITY MODEL CONTENT

[0004] The utility model aims to provide a pipe belt conveyor head unwinding and belt pressing device, which solves the problem of friction between the pipe belt and the main frame above the pipe belt when the pipe belt deviates.

[0005] The utility model provides the following technical scheme: a pipe belt conveyor head unwinding and belt pressing device, comprising a main frame, the lower end surface of the main frame is fixedly connected with a mounting bracket, two roller supports are arranged on one side of the mounting bracket, the outer walls of the two roller supports away from the mounting bracket are fixedly connected with mounting plates, the two mounting plates are symmetrically arranged, the outer walls of the two mounting plates opposite to each other are fixedly connected with reinforcing plates, the side of the two reinforcing plates close to the mounting bracket is fixedly connected with the mounting bracket, the inner walls of the two mounting plates opposite to each other at the top are vertically provided with mounting grooves, the inner sides of the two mounting grooves are slidably connected with mounting blocks, a roller is rotatably connected between the two mounting blocks, and a dismounting assembly for quickly dismounting the roller is arranged on the two mounting plates.

[0006] In the above scheme, when the pipe belt deviates, the roller is pressed against the pipe belt, so that the pipe belt no longer rubs against the main frame, the pipe belt wear or tearing phenomenon is eliminated, the service life of the pipe belt is prolonged, safety is ensured, efficient operation is achieved, and the roller can be conveniently dismounted through the dismounting assembly for subsequent maintenance and replacement.

[0007] As a preferred embodiment of the above technical scheme, four first mounting holes are arranged in a rectangular array on the two roller supports, second mounting holes are arranged on the mounting bracket corresponding to the positions of the first mounting holes, bolts are arranged on the inner sides of the same group of first mounting holes and second mounting holes, and nuts are threadedly connected to the outer sides of the bolts.

[0008] In the above scheme, through the cooperation of the bolt and the nut, strong clamping force can be formed to firmly fix the carrier roller support on the mounting rack, and the connecting mode is not only simple and reliable, but also has high connecting strength and can bear large load.

[0009] As a preferred form of the above technical solution, the opposite inner side walls of the two mounting grooves are vertically provided with first limiting grooves, and the opposite outer walls of the two mounting blocks are fixedly connected with first limiting blocks matched with the size of the first limiting grooves, and the two mounting blocks are respectively connected with the mounting plate through the corresponding first limiting blocks.

[0010] In the above scheme, the cooperation of the first limiting groove and the first limiting block provides accurate guidance for the sliding of the mounting block in the mounting groove, and this design ensures that the mounting block will not deviate from the predetermined trajectory during installation, thereby improving the installation accuracy of the carrier roller.

[0011] As a preferred form of the above technical solution, the dismounting assembly comprises moving grooves respectively provided in the inner walls of the two mounting grooves, two moving blocks are slidably connected in the inner sides of the two moving grooves, and the same group of two moving blocks are symmetrically arranged, the opposite outer walls of the top of the same group of two moving blocks are fixedly connected with clamping blocks, the opposite outer walls of the same group of two moving blocks are fixedly connected with slide rods, the ends of the same group of two slide rods away from the moving blocks are transversely penetrated through the opposite outer walls of the corresponding mounting plates and are slidably connected with the opposite outer walls of the corresponding mounting plates, and the ends of the slide rods away from the moving blocks are fixedly connected with buttons.

[0012] In the above scheme, the slide rods are pushed by pressing the buttons, and then the moving blocks and the clamping blocks are moved to release the clamping structure, and this design simplifies the release operation of the dismounting assembly and improves the work efficiency.

[0013] As a preferred form of the above technical solution, the dismounting assembly further comprises mounting rings fixedly connected to the opposite inner side walls of the same group of two moving blocks, springs are arranged between the same group of two mounting rings, the outer walls of the two mounting blocks close to the moving grooves are provided with connecting grooves, and the opposite inner walls of the two connecting grooves are provided with clamping grooves, and the clamping grooves are used in cooperation with the clamping blocks.

[0014] In the above scheme, when external force acts on the moving block to make the clamping block disengage from the clamping groove, the spring can use its elastic potential to push the moving block back to its original position, ensuring that the clamping block can quickly return to the initial position after release, and preparing for the next clamping operation.

[0015] As the preferred of the above technical scheme, two opposite side inner walls of the moving groove are provided with second limiting grooves, and two opposite side outer walls of the moving block are fixedly connected with second limiting blocks matched with the size of the second limiting grooves, and the moving block is slidably connected with the mounting plate through the corresponding second limiting block.

[0016] In the above scheme, the cooperation of the second limiting block and the second limiting groove ensures that the moving block can only slide along the predetermined track, prevents the moving block from deviating during sliding, and thus ensures the stability of the disassembly assembly.

[0017] As the preferred of the above technical scheme, the end of the clamping block away from the moving groove is provided with an arc surface.

[0018] In the above scheme, the arc surface has a natural guiding effect, when the clamping block and the moving block are clamped into the connecting groove, the arc surface can gradually contact the edge of the connecting groove and guide the clamping block to gradually clamp into the connecting groove along the shape of the connecting groove.

[0019] Compared with the prior art, the utility model has the advantages that:

[0020] In the utility model, when the belt deviates, the belt is resisted by the carrier roller, the carrier roller avoids the direct contact between the edge of the belt and the main frame, eliminates the belt wear or tearing phenomenon, prolongs the service life of the belt, ensures the safety, and achieves the high -efficient operation. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is an overall structure schematic view of a tubular belt conveyor head unfolding and belt pressing device;

[0022] Figure 2 It is a partial structure schematic view of a tubular belt conveyor head unfolding and belt pressing device;

[0023] Figure 3 It is a disassembly assembly structure schematic view of a tubular belt conveyor head unfolding and belt pressing device;

[0024] Figure 4 It is an installation block structure schematic view in a tubular belt conveyor head unfolding and belt pressing device;

[0025] Figure 5 It is a front view structure schematic view of a tubular belt conveyor head unfolding and belt pressing device.

[0026] In the figure: 10, main frame; 11, mounting frame; 12, roller support; 13, mounting plate; 14, reinforcing plate; 15, mounting groove; 16, mounting block; 17, roller; 20, first mounting hole; 21, second mounting hole; 22, bolt; 23, nut; 30, first limiting groove; 31, first limiting block; 4, dismounting assembly; 401, moving groove; 402, moving block; 403, clamping block; 404, sliding rod; 405, button; 406, mounting ring; 407, spring; 408, connecting groove; 409, clamping groove; 50, second limiting groove; 51, second limiting block. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. EMBODIMENT

[0028] As Figures 1-5 shown, the utility model provides a kind of technical scheme: a tubular belt conveyor head unfolding belt pressing device, including main frame 10, the lower end surface of main frame 10 is fixedly connected with mounting frame 11, mounting frame 11 one side is provided with two roller supports 12, the outer wall of the side of two roller supports 12 away from mounting frame 11 is all fixedly connected with mounting plate 13, and two mounting plates 13 are symmetrically arranged, the outer wall of the opposite side of two mounting plates 13 is all fixedly connected with reinforcing plate 14, and the side of two reinforcing plates 14 close to mounting frame 11 is fixedly connected with mounting frame 11, the inner side wall of the top of two mounting plates 13 is all vertically provided with mounting groove 15, and the inner side of two mounting grooves 15 is all slidably connected with mounting block 16, two mounting blocks 16 are rotationally connected with roller 17, two mounting plates 13 are provided with the dismounting assembly 4 of quick dismounting roller 17, four first mounting holes 20 are all arranged on two roller supports 12, the position corresponding to first mounting hole 20 of mounting frame 11 is all provided with second mounting hole 21, the inner side of same group first mounting hole 20 and second mounting hole 21 is all provided with bolt 22, the outer side of bolt 22 is threadedly connected with nut 23, in specific use process, roller 17 is rotationally connected between two mounting blocks 16, after roller 17 is installed, two mounting blocks 16 are placed in the inner side of corresponding mounting groove 15 respectively, dismounting assembly 4 can conveniently dismount roller 17, so that subsequent maintenance and replacement, roller support 12 is placed in specified position, bolt 22 is respectively passed through first mounting hole 20 on roller support 12, then is passed through second mounting hole 21 on mounting frame 11, and is fixed by tightening bolt 22, ensure that roller 17 is lower than the place of 50 millimeters of main frame 10.

[0029] As an embodiment in the embodiment, as Figure 2 , Figure 3 and Figure 4As shown, the inner side wall of the two installation grooves 15 is vertically provided with a first limiting groove 30, and the outer wall of the two installation blocks 16 is fixedly connected with a first limiting block 31 matched with the size of the first limiting groove 30. The two installation blocks 16 are slidably connected with the installation plate 13 through the corresponding first limiting block 31. In the specific use process, the cooperation of the first limiting groove 30 and the first limiting block 31 provides accurate guidance for the sliding of the installation block 16 in the installation groove 15. This design ensures that the installation block 16 will not deviate from the predetermined trajectory during installation, thereby improving the installation accuracy of the carrier roller 17.

[0030] As an embodiment in this embodiment, as shown in Figure 3 and Figure 4 As shown, the disassembly assembly 4 includes a moving groove 401 respectively provided in the inner wall of the two installation grooves 15, and the inner side of the two moving grooves 401 is slidably connected with two moving blocks 402. The same group of two moving blocks 402 is symmetrically arranged, and the outer wall of the top of the same group of two moving blocks 402 is fixedly connected with a clamping block 403. The outer wall of the opposite side of the same group of two moving blocks 402 is fixedly connected with a slide rod 404, and the end of the same group of two slide rods 404 away from the moving block 402 is transversely connected with the opposite outer wall of the corresponding installation plate 13 and slidably connected with the opposite outer wall of the corresponding installation plate 13. The end of the slide rod 404 away from the moving block 402 is fixedly connected with a button 405. The disassembly assembly 4 further includes an installation ring 406 fixedly connected to the opposite inner wall of the same group of two moving blocks 402, and a spring 407 is arranged between the same group of two installation rings 406. The outer wall of the side of the two installation blocks 16 close to the moving groove 401 is provided with a connecting groove 408, and the inner wall of the opposite side of the two connecting grooves 408 is provided with a clamping groove 409. The clamping groove 409 is used in cooperation with the clamping block 403. The end of the clamping block 403 away from the moving groove 401 is provided as an arc surface. In the specific use process, the installation block 16 is pushed into the installation groove 15. With the pushing of the installation block 16, the moving block 402 and the clamping block 403 will slide in the connecting groove 408. The end of the clamping block 403 is provided as an arc surface, which helps the clamping block 403 and the moving block 402 to be more smoothly clamped into the connecting groove 408. The spring 407 will be compressed when the moving block 402 is clamped into the connecting groove 408, and the elastic potential energy is stored. When the clamping block 403 slides to the position of the clamping groove 409, due to the elastic force of the spring 407, the clamping block 403 will be pushed into the clamping groove 409 to realize the fixation of the installation block 16. When it is necessary to disassemble the carrier roller 17 for replacement, the button 405 is pressed to make the slide rod drive the moving block 402 to slide in the moving groove 401. With the sliding of the moving block 402, the clamping block 403 will gradually separate from the clamping groove 409. After the clamping block 403 completely separates from the clamping groove 409, the installation block 16 can be easily taken out of the installation groove 15, so as to replace the carrier roller 17 on the installation block 16.

[0031] As an embodiment in the embodiment, as shown in Figure 3 The two mobile blocks 402 are respectively connected to the installation plate 13 through the corresponding second limiting blocks 51, and in the specific use process, the cooperation between the second limiting blocks 51 and the second limiting grooves 50 ensures that the mobile blocks 402 can only slide along the predetermined track, preventing the mobile blocks 402 from deviating during the sliding process, thereby ensuring the stability of the disassembly assembly 4.

[0032] Working principle: the carrier roller 17 is rotationally connected between the two installation blocks 16, and then the installation blocks 16 are pushed into the installation grooves 15. The cooperation between the first limiting grooves 30 and the first limiting blocks 31 ensures that the installation blocks 16 will not deviate from the predetermined track during the installation process. With the pushing of the installation blocks 16, the mobile blocks 402 and the clamping blocks 403 will slide in the connecting grooves 408. The clamping blocks 403 are provided with an arc-shaped surface at one end, so that the clamping blocks 403 and the mobile blocks 402 are more smoothly clamped into the connecting grooves 408. The springs 407 will be compressed when the mobile blocks 402 are clamped into the connecting grooves 408, and the elastic potential energy is stored. When the clamping blocks 403 slide to the position of the clamping grooves 409, the clamping blocks 403 will be pushed into the clamping grooves 409 due to the elastic force of the springs 407, realizing the fixation of the installation blocks 16. The carrier roller support 12 is placed at the designated position, the bolts 22 are respectively threaded through the first installation holes 20 on the carrier roller support 12 and the second installation holes 21 on the installation frame 11, and the bolts 22 are tightened, ensuring that the carrier roller support 12 is fifty millimeters lower than the main frame 10. When it is necessary to disassemble the carrier roller 17 for replacement, the button 405 is pressed to make the sliding rod drive the mobile blocks 402 to slide in the moving grooves 401. The cooperation between the second limiting blocks 51 and the second limiting grooves 50 ensures that the mobile blocks 402 can only slide along the predetermined track, preventing the mobile blocks 402 from deviating during the sliding process. With the sliding of the mobile blocks 402, the clamping blocks 403 will gradually separate from the clamping grooves 409. After the clamping blocks 403 completely separate from the clamping grooves 409, the installation blocks 16 can be easily taken out of the installation grooves 15, so as to replace the carrier roller 17 on the installation blocks 16.

[0033] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them.

Claims

1. A tubular belt head unwinding and belt tensioning device comprising a main frame (10), characterized in that: The lower end surface of the main frame (10) is fixedly connected with a mounting rack (11), one side of the mounting rack (11) is provided with two supporting roller supports (12), the outer walls of the two supporting roller supports (12) away from the mounting rack (11) are fixedly connected with mounting plates (13), and the two mounting plates (13) are symmetrically arranged, the opposite two side outer walls of the two mounting plates (13) are fixedly connected with reinforcing plates (14), and the side of the two reinforcing plates (14) close to the mounting rack (11) is fixedly connected with the mounting rack (11), and the opposite inner side walls of the top of the two mounting plates (13) are vertically provided with mounting grooves (15), and the inner sides of the two mounting grooves (15) are slidably connected with mounting blocks (16), and the two mounting blocks (16) are rotatably connected with supporting rollers (17), and the two mounting plates (13) are provided with dismounting assemblies (4) for quickly dismounting the supporting rollers (17).

2. A tubular belt conveyor head unwinding and belt tensioning device according to claim 1, characterized in that: Four first mounting holes (20) are arranged in a rectangular array on the two supporting roller supports (12), the mounting rack (11) is provided with second mounting holes (21) corresponding to the positions of the first mounting holes (20), and the inner sides of the same group of first mounting holes (20) and second mounting holes (21) are provided with bolts (22), and the outer sides of the bolts (22) are threadedly connected with nuts (23).

3. A tubular belt conveyor head unwinding and belt tensioning device according to claim 1, characterized in that: The opposite inner side walls of the two mounting grooves (15) are vertically provided with first limiting grooves (30), and the opposite two side outer walls of the two mounting blocks (16) are fixedly connected with first limiting blocks (31) matched with the sizes of the first limiting grooves (30), and the two mounting blocks (16) are slidably connected with the mounting plates (13) through the corresponding first limiting blocks (31).

4. A tubular belt conveyor head unwinding and belt tensioning device according to claim 1, characterized in that: The dismounting assembly (4) comprises moving grooves (401) arranged in the inner walls of the two mounting grooves (15), two moving blocks (402) are slidably connected in the inner sides of the two moving grooves (401), and the same group of two moving blocks (402) are symmetrically arranged, the opposite two side outer walls of the top of the same group of two moving blocks (402) are fixedly connected with clamping blocks (403), the opposite two side outer walls of the same group of two moving blocks (402) are fixedly connected with slide rods (404), the ends of the same group of two slide rods (404) away from the moving blocks (402) are transversely connected through the opposite two side outer walls of the corresponding mounting plates (13) and are slidably connected with the opposite two side outer walls of the corresponding mounting plates (13), and the ends of the slide rods (404) away from the moving blocks (402) are fixedly connected with buttons (405).

5. A tubular belt conveyor head unwinding and belt flattening device according to claim 4, characterized in that: The dismounting assembly (4) further comprises mounting rings (406) fixedly connected to the opposite inner side walls of the same group of two moving blocks (402), springs (407) are arranged between the same group of two mounting rings (406), and connection grooves (408) are arranged in the outer walls of the two mounting blocks (16) close to the moving grooves (401), clamping grooves (409) are arranged in the opposite two inner walls of the two connection grooves (408), and the clamping grooves (409) are used in cooperation with the clamping blocks (403).

6. A tubular belt conveyor head unwinding and belt tensioning device according to claim 4, characterized in that: Two opposite side inner walls of the moving slot (401) are both provided with a second limiting slot (50), and two opposite side outer walls of the moving block (402) are both fixedly connected with a second limiting block (51) which is adapted to the size of the second limiting slot (50), and the moving block (402) is slidably connected with the mounting plate (13) through the corresponding second limiting block (51).

7. A tubular belt conveyor head unwinding and belt tensioning device according to claim 5, characterized in that: The end of the clamping block (403) away from the moving slot (401) is provided with an arc surface.