Position adjusting type roller jacking transplanter

The design of the adjustable roller lifting transplanter solves the problem of non-adjustable roller spacing in existing technologies, enabling flexible adjustment of roller spacing and multi-directional product transmission, adapting to the needs of different transmission chain intervals and product sizes.

CN223591775UActive Publication Date: 2025-11-25JINAN BAICHUAN IND AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202423202739.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-25
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing transplanters cannot adjust the spacing between rollers according to the gap of the transmission chain, product size, and load requirements, making them unable to adapt to different transmission needs.

Method used

An adjustable roller lifting transplanter was designed. The roller spacing is adjustable through the adjustment slide rail and adjustment bolt. Combined with the drive unit and chain tensioning unit, the roller spacing is ensured to be adjustable to adapt to different transmission needs.

Benefits of technology

It enables flexible adjustment of the roller spacing, adapts to different conveyor chain intervals and product sizes, meets various conveying load requirements, and realizes horizontal conveying and 90° directional conversion of products.

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Abstract

The utility model discloses a position adjusting type roller jacking transplanter, and belongs to the technical field of roller jacking transplanters. Comprising a transplanting table, a jacking plate, a transplanting unit, a driving unit and a chain type conveying line, and position adjusting sliding rails are fixed to the front side and the rear side of the jacking plate; a jacking module and a sliding shaft are arranged between the jacking plate and the transplanting table; a plurality of groups of transplanting units are arranged, each transplanting unit comprises roller seats which are arranged oppositely, the bottoms of the roller seats and the position adjusting slide rails are mounted in a sliding manner, and position adjusting bolts which are screwed with the position adjusting slide rails are screwed on the roller seats; a plurality of rollers are arranged on the roller base in a screwed mode, and one end of each roller movably penetrates out of the roller base and is fixedly provided with a first double-row transmission chain wheel. According to the position adjusting type roller jacking transplanter, the interval between the rollers can be adjusted, and the interval between the rollers can be adjusted according to the requirement for the interval between the conveying chains and the requirements for the product size and load.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a position-adjusting type roller jacking transplanting machine and belongs to the technical field of roller jacking transplanting machines. BACKGROUND

[0002] In the distribution field, multiple conveying lines composed of conveyors are usually arranged longitudinally and transversely, so a transfer machine needs to be arranged at the intersection of the conveyors. The transfer machine changes the conveying direction of the articles and sends the articles into or out of the main conveying line from the intersection. The existing transplanting mechanisms include a top-lifting transplanting machine disclosed in Chinese Patent No. CN209080866U, which comprises a belt device assembly, a sliding device assembly, a guide rail assembly, and a transverse device assembly. The sliding block on the transverse device is driven to slide by a motor, the sliding device assembly is driven to move by the guide rail of the lifting device of the sliding device assembly, and the entire belt device assembly is driven to perform a lifting movement. Another example is a top-lifting transplanting mechanism disclosed in Chinese Patent No. CN212768403U, which comprises a mobile mounting frame, a pneumatic blocking mechanism, a mobile conveying belt mechanism, an electric control box, and a lifting cylinder. The top-lifting transplanting mechanism is large in carrying capacity, simple in structure, stable and reliable, and can realize the function of right-angle turning of the battery cell tray in a limited space. However, the above-mentioned transplanting machines cannot adjust the spacing between the rollers according to the spacing requirement of the conveying chain, the size of the product, and the load requirement. CONTENT OF THE UTILITY MODEL

[0003] To solve the above problems, the utility model provides a position-adjusting type roller jacking transplanting machine, which can adjust the spacing between the rollers according to the spacing requirement of the conveying chain, the size of the product, and the load requirement.

[0004] The position-adjusting type roller jacking transplanting machine comprises:

[0005] The transplanting table has an H-shaped structure at the end.

[0006] The lifting plate is fixed with position-adjusting sliding rails on the front and rear sides. A lifting module and a sliding shaft are arranged between the lifting plate and the transplanting table.

[0007] The transplanting unit is provided with multiple groups. The transplanting unit comprises a roller seat arranged opposite to each other. The roller seat is slidingly installed with the position-adjusting sliding rails at the bottom. The position-adjusting screw is screwed with the position-adjusting sliding rails on the roller seat. Multiple rollers are arranged on the roller seat and screwed. One end of the roller is movably inserted into the roller seat and fixed with the first double-row transmission sprocket. The first double-row transmission sprocket is connected by the first transmission chain. The second double-row transmission sprocket is rotatably installed at the lower part of the roller seat. The first transmission chain is connected to the second double-row transmission sprocket.

[0008] A driving unit comprises a driving motor fixed to the inner side of a roller seat and installed with a second double-row transmission sprocket; the second double-row transmission sprocket is externally sleeved with a second transmission chain; the roller seat is provided with chain tensioning units on both sides below the second double-row transmission sprocket to top the second transmission chain;

[0009] A chain conveying line is arranged between the transplanting units.

[0010] During installation, the transplanting unit is first arranged on the positioning slide rail in a sliding manner, and then the transplanting unit is locked in position by the positioning bolt after being slid to the set position; after being locked, the second transmission chain is sleeved on the second double-row transmission sprocket; finally, the second transmission chain is externally tensioned by the chain tensioning unit; when position adjustment is needed again, the chain tensioning unit is loosened.

[0011] In the normal state, the jacking module can jack up the jacking plate, at this time, the roller serves as horizontal transmission, and the product can be transmitted; when the product is transmitted to the chain conveying line, the jacking module can drive the jacking plate to descend, at this time, the product falls into the chain conveying line, and the product can be converted by 90° through the chain conveying line, and then horizontally conveyed again.

[0012] Further, the adjacent roller seats are integrally made into limit plates on one side close to each other; the limit plates can form through grooves for the chain conveying line to butt joint between the transplanting units.

[0013] Further, the chain tensioning unit comprises a support plate fixed to the roller seat, a plurality of slide rods are arranged on the support plate in a sliding manner, a U-shaped tensioning seat is fixed to the top of the slide rod, and a tensioning sprocket is installed in the inner side of the tensioning seat through a bearing; a tensioning bolt is rotatably connected to the bottom of the tensioning seat and abuts against the bottom of the tensioning seat; during use, the position of the transplanting unit is first adjusted and fixed, then the second transmission chain is engaged with the second double-row transmission sprocket, and the tensioning bolt is rotatably connected; the support plate is jacked up by the tensioning bolt, and the slide rod is used for linear guidance during jacking; the tensioning sprocket is engaged with the second transmission chain externally.

[0014] Further, a rack is integrally made on the inner bottom surface of the positioning slide rail, and the positioning bolt is connected with the rack; when the positioning bolt is rotated downward, the positioning bolt can be limitedly connected with the rack; the installation position of the transplanting unit is stable.

[0015] Further, the two opposite roller seats are fixed by a plurality of connecting rods; the connecting rods can make the roller seats assembled into one, so as to serve as a stable support unit of the roller.

[0016] Further, a protective cover is fixed to the outer side of the roller seat, and the protective cover can protect the outside of the driving unit.

[0017] Further, the jacking module is a cam jacking unit or a hydraulic cylinder driving unit, the hydraulic cylinder driving unit comprises hydraulic cylinders fixed on both sides of the jacking plate, the piston rods of the hydraulic cylinders are movable through the jacking plate and are fixed with the transplanting table; the cam jacking unit comprises a jacking motor fixed on the bottom surface of the jacking plate, the output shaft of the jacking motor is fixed with a cam abutting against the transplanting table; when the jacking motor works, the cam can be driven to rotate, the cam abuts against the transplanting table, so that the jacking plate can be driven to be jacked up, and the roller is protruded from the chain conveying line; when the cam is separated from the transplanting table, the top surface of the roller is lower than the chain conveying line; when the hydraulic cylinder is extended, the jacking plate is jacked up through the piston rod of the hydraulic cylinder, the jacking plate is jacked up, and the roller is protruded from the chain conveying line; when the hydraulic cylinder is reset.

[0018] Compared with the prior art, the position-adjusting type roller jacking transplanting machine is used for horizontal conveying of full or empty trays and horizontal conveying after 90° direction conversion; during use, the transplanting unit can be slid along the position-adjusting slide rail to adjust the position, after adjustment, the position of the transplanting unit can be locked through the position-adjusting bolt, so that the adjacent transmission chain intervals and the product size and load during transmission can be adapted. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a whole structure schematic view of the position-adjusting type roller jacking transplanting machine.

[0020] Figure 2 It is a structure schematic view of the position-adjusting type roller jacking transplanting machine without installing the chain conveying line.

[0021] Figure 3 It is a whole structure schematic view of the position-adjusting type roller jacking transplanting machine.

[0022] Figure 4 It is a structure schematic view of the position-adjusting type roller jacking transplanting machine without installing the chain conveying line.

[0023] Figure 5 It is a whole structure schematic view of the position-adjusting type roller jacking transplanting machine.

[0024] Figure 6 It is a structure schematic view of the position-adjusting type roller jacking transplanting machine without installing the chain conveying line.

[0025] Reference numerals in the attached drawings: 1. Transplanting platform; 2. Lifting plate; 3. Adjusting slide rail; 4. Sliding shaft; 5. Roller seat; 6. Roller; 7. First double-row drive sprocket; 8. First drive chain; 9. Second double-row drive sprocket; 10. Hydraulic cylinder; 11. Second drive chain; 12. Chain conveyor line; 13. Limiting plate; 14. Support plate; 15. Slide rod; 16. Tensioning seat; 17. Tensioning sprocket; 18. Tensioning bolt; 19. Adjusting bolt; 20. Connecting rod; 21. Protective cover. Detailed Implementation

[0026] Example 1:

[0027] like Figures 1 to 6 The adjustable roller lifting transplanter shown includes:

[0028] Transplanting platform 1, wherein the transplanting platform 1 has an H-shaped structure at the end;

[0029] A lifting plate 2 is provided, with adjusting slide rails 3 fixed on its front and rear sides; a lifting module and a sliding shaft 4 are provided between the lifting plate 2 and the transplanting platform 1.

[0030] The transplanting unit comprises multiple sets, each including a roller seat 5 facing each other. The bottom of the roller seat 5 is slidably mounted to an adjusting slide rail 3. An adjusting bolt 19, which is screwed onto the roller seat 5 and tightened to the adjusting slide rail 3, is screwed onto the roller seat 5. Multiple rollers 6 are screwed onto the roller seat 5, with one end of each roller 6 movably extending out of the roller seat 5 and fixed with a first double-row drive sprocket 7. Adjacent first double-row drive sprockets 7 are connected by a first drive chain 8. A second double-row drive sprocket 9 is rotatably mounted on the lower part of the roller seat 5. The first drive chain 8 is connected to the second double-row drive sprocket 9.

[0031] The drive unit includes a drive motor fixed inside a roller seat 5 and mounted with a second double-row drive sprocket 9; a second drive chain 11 is sleeved and meshed on the outside of the second double-row drive sprocket 9; and chain tensioning units that are pressed against the second drive chain 11 are respectively provided on both sides below the second double-row drive sprocket 9 on the roller seat 5.

[0032] A chain conveyor line 12 is disposed between transplanting units.

[0033] During installation, first slide the transplanting unit onto the adjusting slide rail 3, and after the transplanting unit slides to the set position, lock the position of the transplanting unit with the adjusting bolt 19; after locking, attach the second transmission chain 11 to the second double-row transmission sprocket 9; finally, tension the second transmission chain 11 externally with the chain tensioning unit; when the position needs to be adjusted again, simply relax the chain tensioning unit.

[0034] In the normal state, the jacking module can jack up the jacking plate 2, at this time, the roller 6 acts as a horizontal transmission, and the product can be transmitted. When the product is transmitted to the chain conveyor line 12, the jacking module can drive the jacking plate 2 to descend, at this time, the product falls into the chain conveyor line 12, and the product can be converted by 90° through the chain conveyor line 12, and then horizontally conveyed again.

[0035] The adjacent roller seats 5 are integrally formed with a limiting plate 13 on the side close to each other; through the limiting plate 13, a through slot can be formed between the transplanting units and the chain conveyor line 12.

[0036] The chain tensioning unit comprises a support plate 14 fixed with the roller seat 5, a plurality of slide rods 15 are slidably arranged on the support plate 14, a U-shaped tensioning seat 16 is fixed at the top of the slide rod 15, and a tensioning sprocket 17 is installed in the inner side of the tensioning seat 16 through a bearing; the bottom of the support plate 14 is rotatably connected with the tensioning bolt 18 abutting the bottom of the tensioning seat 16; in use, first adjust and fix the position of the transplanting unit, then make the second transmission chain 11 engage with the second double-row transmission sprocket 9, and rotatably connect the tensioning bolt 18, and then lift the support plate 14 through the tensioning bolt 18, and guide the support plate 14 in a straight line through the slide rod 15 when lifting; make the tensioning sprocket 17 engage with the second transmission chain 11.

[0037] The inner bottom surface of the position adjusting slide rail 3 is integrally formed with a rack, and the position adjusting bolt 19 is connected with the rack; when the position adjusting bolt 19 is rotated downward, the position adjusting bolt 19 can be limitedly engaged with the rack; and the position of the transplanting unit is stable.

[0038] The two opposite roller seats 5 are fixed through a plurality of connecting rods 20, and the roller seats 5 can be assembled into one through the connecting rods 20, so as to act as a stable support unit of the roller 6.

[0039] The roller seat 5 is externally fixed with a protective cover 21, and the protective cover 21 can protect the outside of the driving unit.

[0040] The jacking module is a cam jacking unit or a hydraulic cylinder driving unit, the hydraulic cylinder driving unit comprises hydraulic cylinders 10 fixed on both sides of the jacking plate 2, the piston rods of the hydraulic cylinders 10 are movable through the jacking plate 2 and are fixed with the transplanting table 1; the cam jacking unit comprises a jacking motor fixed on the bottom surface of the jacking plate 2, the output shaft of the jacking motor is fixed with a cam abutting against the transplanting table 1; when the jacking motor works, the cam can be driven to rotate, the cam abuts against the transplanting table 1, so that the jacking plate 2 can be driven to be jacked up, the roller 6 protrudes from the chain conveying line 12; when the cam is separated from the transplanting table 1, the top surface of the roller 6 is lower than the chain conveying line 12; when the hydraulic cylinder 10 is extended, the jacking plate 2 is jacked up through the piston rod of the hydraulic cylinder 10, the jacking plate 2 is jacked up, and the roller 6 protrudes from the chain conveying line 12; when the hydraulic cylinder 10 is reset.

[0041] The above embodiments are only preferred embodiments of the present application, therefore, equivalent changes or modifications made according to the structure, features and principles of the present application are included in the scope of the present application.

Claims

1. A position-adjustable roller lifting transplanter, characterized in that: include: Transplanting platform, wherein the transplanting platform has an H-shaped structure at the end; A lifting plate is provided, with adjusting slide rails fixed on its front and rear sides; a lifting module and a sliding shaft are provided between the lifting plate and the transplanting platform. The transplanting unit comprises multiple sets, each including a roller seat facing each other. The bottom of the roller seat is slidably mounted to an adjustment rail, and an adjustment bolt screwed onto the roller seat and tightened to the adjustment rail. Multiple rollers are screwed onto the roller seat, with one end of each roller movably extending out of the roller seat and fixed with a first double-row drive sprocket. Adjacent first double-row drive sprockets are connected by a first drive chain. A second double-row drive sprocket is rotatably mounted on the lower part of the roller seat, and the first drive chain is connected to the second double-row drive sprocket. The drive unit includes a drive motor fixed inside a roller seat and mounted with a second double-row drive sprocket; a second drive chain is sleeved and meshed on the outside of the second double-row drive sprocket; and chain tensioning units that are pressed against the second drive chain are respectively provided on both sides below the second double-row drive sprocket on the roller seat. A chain conveyor line is installed between transplanting units.

2. The adjustable roller lifting transplanter according to claim 1, characterized in that: Adjacent roller seats are integrally formed with a limiting plate on one side close to each other.

3. The adjustable roller lifting transplanter according to claim 1, characterized in that: The chain tensioning unit includes a support plate fixed to the roller seat, multiple slide rods slidably arranged on the support plate, a U-shaped tensioning seat fixed to the top of the slide rods, and a tensioning sprocket installed on the inner side of the tensioning seat through a bearing; a tensioning bolt is screwed to the bottom of the support plate and abuts against the bottom of the tensioning seat.

4. The adjustable roller lifting transplanter according to claim 1, characterized in that: The inner bottom surface of the adjusting slide rail is integrally formed with a rack, and the adjusting bolt is engaged with the rack.

5. The adjustable roller lifting transplanter according to claim 1, characterized in that: The two opposing roller seats are fixed together by multiple connecting rods.

6. The adjustable roller lifting transplanter according to claim 1, characterized in that: The roller seat is fixed with a protective cover.

7. The adjustable roller lifting transplanter according to claim 1, characterized in that: The lifting module is either a cam lifting unit or a hydraulic cylinder drive unit. The hydraulic cylinder drive unit includes hydraulic cylinders fixed on both sides of the lifting plate. The piston rod of the hydraulic cylinder moves through the lifting plate and is fixed to the transplanting platform. The cam lifting unit includes a lifting motor fixed to the bottom surface of the lifting plate. The output shaft of the lifting motor is fixed with a cam that abuts against the transplanting platform.

Citation Information

Patent Citations

  • Jacking transplanter

    CN209080866U

  • Jacking transplanting mechanism

    CN212768403U