Material bale breaking system for artificial board production

By designing a material unpacking system for artificial board production, the problem of uneven unpacking of rice straw bales was solved, achieving efficient and automated dispersion and impurity filtration, improving processing efficiency and product quality, and protecting the environment and human health.

CN223591992UActive Publication Date: 2025-11-25INNER MONGOLIA JIJIA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422868669.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-11-25
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

In traditional wood-based panel production, the unpacking process of rice straw bales is not smooth, resulting in low processing efficiency, high labor intensity, and the generation of a large amount of dust and impurities, which affects the environment and product quality.

Method used

Design a material bulking system for artificial board production, including a chain conveyor, a bulking bin, a bulking unit, a scraper conveyor, and a sand collection funnel. The system achieves automated dispersion and impurity filtration of straw bales through filter holes and dust collection hoods, and combines a dust removal system to handle dust.

Benefits of technology

It enables the continuous and smooth operation of the cutting process, improves processing efficiency, reduces labor intensity, reduces environmental pollution, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material bale breaking system for artificial board production, which comprises a chain scraper conveyor, the output end of the chain scraper conveyor extends into a scattering bin, a scattering unit is arranged in an inner cavity of the scattering bin, a scraper conveyor is arranged below the scattering unit, and the output end of the chain scraper conveyor extends into the scattering bin. A filtering discharge hole is formed in the bottom wall of the scraper conveyor; the utility model has the beneficial effects that the chain scraper conveyor, the scattering bin, the scattering unit and the scraper conveyor are connected in series, so that the sustainable and smooth operation of the cutting process is realized, the processing efficiency is improved, and the labor intensity is reduced; meanwhile, a dust removal system connected with the dust collection cover can suck away dust, and the dust is prevented from harming the environment and personnel; and the gravel is filtered out through the filtering discharge holes, so that the production quality of the artificial board is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of artificial board production, especially relates to a material bale system for artificial board production. BACKGROUND

[0002] After reed exits papermaking industry due to environmental pollution and rice straw crop is forbidden to burn, reed or rice straw is gradually used as raw material to produce artificial board in the innovation of artificial board.

[0003] In the production process of artificial board, the first process is cutting, and the traditional way is to manually unpack and scatter the packed rice straw bale and then put it into a scattering machine for processing, the cutting process is not smooth, the processing efficiency is low, the manual labor intensity is large, and a lot of dust is generated in the scattering process of the rice straw bale, which not only causes serious pollution to the environment, but also damages the health of the workers; meanwhile, the existence of sand and other impurities carried in the rice straw bale has a great impact on the quality of artificial board. SUMMARY

[0004] The utility model aims at providing a material bale system for artificial board production, and overcomes the above-mentioned prior art deficiencies, which effectively solves the existing problem of low efficiency of artificial board in cutting.

[0005] The utility model relates to a material bale system for artificial board production, which comprises a chain plate conveyor, the output end of the chain plate conveyor extends into a scattering bin, a scattering machine group is arranged in the inner cavity of the scattering bin, a scraper conveyor is arranged below the scattering machine group, and filter discharge holes are formed in the bottom wall of the scraper conveyor.

[0006] Further, a sand collecting funnel is arranged below the filter discharge holes and fixed on the bottom wall of the scraper conveyor.

[0007] Further, the filter discharge holes are located at the upwardly inclined section of the scraper conveyor.

[0008] Further, a dust collecting hood is arranged on the top of the scattering bin.

[0009] Further, a door curtain is arranged at the feeding port of the scattering bin.

[0010] Further, the filter discharge holes are arranged in rows.

[0011] The utility model discloses a beneficial effect: through the chain plate conveyer, scattering bin and scattering machine group and the scraper conveyer series connection, thereby realized the sustainable smooth operation of cutting process, processing efficiency improves, and the labor intensity reduces, and the dust hood connected dust removal system can suck away the dust, avoids the dust to the environment and personnel to cause the harm, and the filter discharge hole filters out the sand and stone, thereby improved the production quality of artificial board. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is the overall system structure diagram of the utility model,

[0013] Fig. 2 It is the cross section view of the front view of scraper conveyer in the utility model,

[0014] Fig. 3 It is the cross section view of the plan view of scraper conveyer in the utility model,

[0015] In the drawing, 1 chain plate conveyer, 2 scattering bin, 3 scattering machine group, 4 scraper conveyer, 4-1 conveying chain, 4-2 scraper, 5 filter discharge hole, 6 sand collecting hopper, 7 dust hood, 8 door curtain. DETAILED DESCRIPTION

[0016] In order to have more clear understanding to the technical features, the object and the effect of the utility model, now the specific implementation mode of the utility model is explained with the drawings,

[0017] As Figs. 1 to 3 Shown, a kind of material scattering system for artificial board production, including chain plate conveyer 1, the output of the chain plate conveyer 1 extends into scattering bin 2, scattering machine group 3 is provided in the inner chamber of the scattering bin 2, scraper conveyer 4 is provided below the scattering machine group 3, filter discharge hole 5 is opened in the bottom wall of the scraper conveyer 4, sand collecting hopper 6 is provided below the filter discharge hole 5, the sand collecting hopper 6 is fixed on the bottom wall of the scraper conveyer 4, the filter discharge hole 5 is located at the inclined upward section of the scraper conveyer 4, dust hood 7 is provided at the top of the scattering bin 2, door curtain 8 is provided at the feed inlet of the scattering bin 2, the filter discharge hole 5 is opened with several rows.

[0018] Specifically, by the chain plate conveyer 1, scattering bin 2 and scattering machine group 3 and scraper conveyer 4 series connection, thereby realized the sustainable smooth operation of cutting process.

[0019] In actual use, the rice straw bale is clamped on the chain plate conveyor 1 by using a clamping machine, when the rice straw bale is conveyed into the scattering bin 2, the scattering machine group 3 at the output end of the chain plate conveyor 1 cuts and scatters the conveyed rice straw bale, when the rice straw is uniformly cut and scattered, it falls into the scraper conveyor 4 arranged below the scattering machine group 3, and in this process, because the sand and stone carried in the rice straw bale is heavier than the rice straw, the sand and stone will fall onto the bottom wall of the scraper conveyor 4 earlier than the rice straw, and the sand and stone is conveyed forward earlier than the rice straw, the conveying chain 4-1 drives the scraper 4-2 to move, when the scraper 4-2 first pushes the sand and stone to move to the filter hole 5, the sand and stone falls into the sand collecting hopper 6 through the filter hole 5 to be collected, so as to realize the filtering and screening of the sand and stone in the rice straw; when the scattering bin 2 is working, the door curtain 8 can further block the dust from leaking out, and the dust collecting system connected with the dust collecting hood 7 can suck away the dust generated by the rice straw, so as to avoid the environmental pollution caused by the dust, and also protect the health of the on-site operators.

[0020] The above is only a preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A material bulk bag system for the production of engineered wood panels, characterized in that: The application relates to a chain plate conveyor (1) whose output end extends into a scattering bin (2), a scattering machine set (3) is arranged in the inner cavity of the scattering bin (2), a scraper conveyor (4) is arranged below the scattering machine set (3), and filter discharge holes (5) are arranged on the bottom wall of the scraper conveyor (4).

2. A material bulk bag system for the production of engineered wood panels according to claim 1, characterized in that: A sand collecting funnel (6) is arranged below the filter discharge holes (5) and is fixed on the bottom wall of the scraper conveyor (4).

3. A material bulk bag system for a wood-based panel production line according to claim 1, characterized in that: The filter discharge holes (5) are located at the upwardly-inclined section of the scraper conveyor (4).

4. The bulk bag system for wood-based panel production according to claim 1, characterized in that: A dust collecting hood (7) is arranged at the top of the scattering bin (2).

5. A bulk bag system for use in the production of wood-based panels according to claim 4, characterised in that: A door curtain (8) is arranged at the feeding port of the scattering bin (2).

6. The bulk bag system for wood-based panel production according to claim 1, characterized in that: The filter discharge holes (5) are arranged in rows.