Balance roller for corrugated board production line
By designing a roller assembly structure for corrugated cardboard production lines, the problem of low adjustment accuracy of the balance rollers was solved, thereby improving paper tension uniformity and production efficiency.
Patent Information
- Application Number
- CN202520235042.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-02-14
AI Technical Summary
In the current corrugated cardboard production process, the adjustment precision of the balance roller is low, resulting in uneven paper tension, which affects the flatness and quality of the cardboard. In addition, high-precision automatic adjustment devices occupy equipment space and are costly.
A combined structure including a roller, mandrel, positioning end, correction mechanism and telescopic balance bar was designed. The roller can be independently adjusted by rotating a cylinder to drive a dial plate and a drive gear, and the paper tension and thickness can be flexibly adjusted.
It improves the flexibility and ease of operation of the rollers, enhances production efficiency, and avoids space occupation and increased costs.
Smart Images

Figure CN223592005U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model mainly relates to corrugated paperboard production technical field, concretely relates to a balance roller for corrugated paperboard production line. BACKGROUND
[0002] In the production process of corrugated paper, the balance roller on the corrugated paper production equipment is an indispensable important structure, mainly has the functions of adjusting tension, guaranteeing adhesion, controlling thickness, buffering and damping, and stabilizing conveying.
[0003] The balance roller can adjust the paper path and wrapping angle of the corrugated paper by adjusting its position or angle, so as to adjust the tension of the corrugated paper. When the balance roller is matched with other rollers, the pressure can be automatically or manually adjusted according to the thickness and material of the corrugated paper, so that the glue can be uniformly coated on the surface of the paper, and the adhesion quality between the layers of paper is guaranteed. In addition, the balance roller can also control the thickness of the corrugated paperboard to a certain extent. By adjusting the gap between the balance roller and other rollers, appropriate pressure is applied to the corrugated paperboard. The balance roller also has the function of guiding the corrugated paperboard to be conveyed along the predetermined path, preventing the paper from deviating or shaking during conveying, ensuring the continuity and stability of the production process, and improving the production efficiency.
[0004] The inventor found the following defects in the specific implementation process:
[0005] In actual use, the balance roller is usually of an integrated structure, and is erected on the corrugated paper production equipment. Position degree adjusting devices are arranged at both ends of the balance roller. The ordinary adjusting device is usually manually adjusted and controlled, and the adjusting precision is low. This may cause uneven pressure on the roller surface, so that when adjusting the tension of the paper or controlling the thickness of the paperboard, the local pressure may be too large or too small, which causes the tension of the paper on the surface to be inconsistent, resulting in overall deformation of the corrugated paper, affecting the flatness and quality of the paperboard. If a high-precision automatic adjusting device is used, the equipment space is occupied, and the equipment cost is high.
[0006] It should be noted that the above content belongs to the technical cognition of the inventor. Since the technical content in this field is vast and complex, the above content of the present application does not necessarily constitute the prior art. UTILITY MODEL CONTENT
[0007] 1. Technical problem to be solved by the utility model:
[0008] The utility model provides a balance roller for corrugated paperboard production line to solve the technical problems in the above background.
[0009] 2. Technical scheme:
[0010] To achieve the above objectives, the technical solution provided by this utility model is as follows: a balance roller for a corrugated cardboard production line, comprising a roller, a mandrel provided inside the roller, positioning ends provided at both ends of the mandrel, a correction mechanism provided inside the positioning ends, a guide shaft provided outside the positioning ends, multiple sets of telescopic balance rods provided on the mandrel, one end of the telescopic balance rods abutting against the inner wall of the roller, and the correction mechanism comprising multiple levers, with a rotary cylinder provided on one side of each lever.
[0011] Furthermore, the positioning end includes an adjustment plate and a positioning plate, which are fixedly connected by multiple guide rods. The correction mechanism is located between the adjustment plate and the positioning plate and is connected to the adjustment plate.
[0012] Furthermore, the adjustment disc has a central hole, one end of the spindle passes through the central hole, and multiple dials are arranged in a circumferential array along the central hole.
[0013] Furthermore, the plurality of the dial plates are rotatably connected to the adjusting disk via a rotating shaft. One end of each dial plate has external teeth, and the end of the plurality of dial plates away from the external teeth is in contact with the outer wall of the spindle.
[0014] Furthermore, the rotary cylinder drive end is connected to a drive gear that meshes with the external gear, and the drive gear is rotatably connected to the adjustment disc via a rotating shaft.
[0015] Furthermore, one end of each of the multiple sets of telescopic balance bars is welded to the spindle, and the telescopic balance bars are hydraulic telescopic bars.
[0016] 3. Beneficial effects:
[0017] Compared with the prior art, the technical solution provided by this utility model has the following advantages:
[0018] This utility model has a reasonable design. It utilizes a combination structure of mandrel, telescopic balance bar, roller and correction mechanism to achieve independent adjustment of roller, high compatibility with other rollers, and is not limited by the fixed assembly structure of the balance roller and production equipment. It is highly flexible, easy to operate and can effectively improve production efficiency.
[0019] It should be noted that the structures not described in this utility model are the same as or can be implemented using existing technology, and will not be elaborated here, as they do not involve the design points and improvement directions of this utility model. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a partial structural cross-sectional view of the present invention;
[0022] Figure 3 This is a schematic diagram of the correction mechanism of this utility model;
[0023] Figure 4 This is a schematic diagram of the correction mechanism structure from another angle of this utility model.
[0024] Figure label:
[0025] 1. Roller; 2. Mandrel; 3. Positioning end; 301. Adjusting plate; 3011. Center hole; 302. Positioning plate; 4. Correction mechanism; 401. Paddle plate; 4011. External gear; 402. Rotary cylinder; 403. Drive gear; 5. Guide shaft; 6. Telescopic balance bar. Detailed Implementation
[0026] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.
[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," "provided with," and "located in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example
[0030] See attached document Figures 1-4 A balancing roller for a corrugated cardboard production line includes a roller 1, a spindle 2 inside the roller 1, positioning ends 3 at both ends of the spindle 2, a correction mechanism 4 inside the positioning ends 3, a guide shaft 5 outside the positioning ends 3, and multiple sets of telescopic balance rods 6 on the spindle 2. One end of the telescopic balance rod 6 is in contact with the inner wall of the roller 1. The correction mechanism 4 includes multiple levers 401, and a rotary cylinder 402 is provided on one side of the levers 401.
[0031] See attached document Figures 1-4 The positioning end 3 includes an adjusting plate 301 and a positioning plate 302. The adjusting plate 301 and the positioning plate 302 are fixedly connected by multiple guide rods. The correction mechanism 4 is located between the adjusting plate 301 and the positioning plate 302 and is connected to the adjusting plate 301. The positioning end 3 is fixedly connected to the roller 1. The positioning end 3 is assembled with the production equipment through the positioning plate 302 and the guide shaft 5. The adjusting plate 301 has a central hole 3011. One end of the spindle 2 passes through the central hole 3011. Multiple levers 401 are arranged in a circumferential array along the central hole 3011. The spindle 2 passes through the central hole 3011 and protrudes from the multiple levers 401.
[0032] See attached document Figures 1-4 There are three paddles 401, which are rotatably connected to the adjusting disk 301 via a rotating shaft. One end of each paddle 401 has external teeth 4011, which mesh with a drive gear 403. The drive gear 403 drives the paddles 401 to rotate. The end of each paddle 401 away from the external teeth 4011 is in contact with the outer wall of the spindle 2. The paddles 401 are curved and gradually become smaller at the end near the spindle 2. The paddles 401 are generally shaped like a curved knife. The drive end of the rotary cylinder 402 is connected to the drive gear 403, which meshes with the external teeth 4011. The drive gear 403 is rotatably connected to the adjusting disk 301 via a rotating shaft. After the rotary cylinder 402 is started, the drive gear 403 rotates, causing the paddles 401 to rotate around the rotating shaft as a fulcrum, which is used to paddle the spindle 2.
[0033] See attached document Figures 1-4Multiple sets of telescopic balance rods 6 are welded to the spindle 2 at one end. The telescopic balance rods 6 are hydraulic telescopic rods. After the spindle 2 swings through the correction mechanism 4 at both ends, the multiple sets of telescopic balance rods 6 swing and extend with the spindle 2 to control the position and angle of the roller 1.
[0034] In this embodiment, the swing angle of the spindle 2 is adjusted by the correction mechanism 4 set at both ends of the roller 1. After the spindle 2 swings, multiple sets of telescopic balance bars 6 drive the roller 1 to adjust its position and angle. The roller 1 is not restricted by the assembly between the balance roller and the production equipment, and can be flexibly adjusted to improve the convenience of use and increase production efficiency.
[0035] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A balancing roll for a corrugated board production line, comprising a roll cylinder (1), characterized in that: The roller (1) is internally provided with a mandrel (2), both ends of the mandrel (2) are provided with a positioning end (3), the positioning end (3) is internally provided with a deviation rectifying mechanism (4), the outer side of the positioning end (3) is provided with a guide shaft (5), the mandrel (2) is provided with a plurality of telescopic balance bars (6), one end of the telescopic balance bar (6) is abuttingly connected with the inner wall of the roller (1), the deviation rectifying mechanism (4) comprises a plurality of shifting plates (401), one side of the shifting plate (401) is provided with a rotary air cylinder (402).
2. A balancing roll for a corrugated board production line according to claim 1, characterized in that: The positioning end (3) comprises an adjusting disc (301) and a positioning disc (302), the adjusting disc (301) and the positioning disc (302) are fixedly connected through a plurality of guide rods, the deviation rectifying mechanism (4) is located between the adjusting disc (301) and the positioning disc (302) and is connected with the adjusting disc (301).
3. A balancing roll for a corrugated board production line according to claim 2, characterized in that: A center hole (3011) is formed in the adjusting disc (301), one end of the mandrel (2) penetrates through the center hole (3011), and a plurality of the shifting plates (401) are arranged in a circumferential array along the center hole (3011).
4. A balancing roll for a corrugated board production line according to claim 3, characterized in that: A plurality of the shifting plates (401) are rotatably connected with the adjusting disc (301) through rotating shafts, one end of the shifting plate (401) is provided with external teeth (4011), and a plurality of the shifting plates (401) are abuttingly connected with the outer wall of the mandrel (2) at the ends away from the external teeth (4011).
5. A balancing roll for a corrugated board production line according to claim 4, characterized in that: The rotary air cylinder (402) is connected with a driving gear (403) engaged with the external teeth (4011) at the driving end, and the driving gear (403) is rotatably connected with the adjusting disc (301) through a rotating shaft.
6. A balancing roll for a corrugated board production line according to claim 1, characterized in that: One end of each of a plurality of the telescopic balance bars (6) is welded with the mandrel (2), and the telescopic balance bar (6) is a hydraulic telescopic rod.