Roundabout die cutting device

By setting parallel first and second dies in the die-cutting device and utilizing a detour material guiding structure and a pressing mechanism, the problem of die-cutting error accumulation is solved, achieving high-precision and high-efficiency die-cutting results.

CN223592083UActive Publication Date: 2025-11-25SUZHOU HI TECH ELECTRONICS CO LTD
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Patent Information

Application Number
CN202423323852.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-25
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing die-cutting equipment suffers from accumulated errors due to multiple die-cuts during the material die-cutting process, affecting the material die-cutting accuracy and efficiency.

Method used

The device employs a detour die-cutting mechanism. By setting up a first and second die in parallel within the same die-cutting station and using a guiding mechanism to form a detour material guiding structure, the material undergoes two die-cutting processes, reducing the number of die-cutting operations. Combined with a pressing mechanism for extrusion and waste removal, high-precision die-cutting is achieved.

Benefits of technology

It improves die-cutting accuracy, reduces the number of die-cutting operations, increases processing efficiency, and reduces manual operation steps and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roundabout die cutting device. The roundabout die-cutting device comprises a die-cutting mechanism, an unwinding mechanism, a winding mechanism and x guide mechanisms, the die-cutting mechanism is arranged between the unwinding mechanism and the winding mechanism in the first direction and provided with a first cutting die and a second cutting die, the first cutting die is arranged at a first die-cutting station, the second cutting die is arranged at a second die-cutting station, and the x guide mechanisms are arranged between the unwinding mechanism and the winding mechanism. The first die cutting station and the second die cutting station are sequentially arranged in the second direction, the x guiding mechanisms are configured to be roundabout material guiding structures, and the roundabout material guiding structures are used for enabling blank materials unwound by the unwinding mechanism to enter the die cutting mechanisms twice in sequence, pass through the first die cutting station and the second die cutting station respectively and then are wound to the winding mechanism. The second direction intersects with the first direction, x > = 4. The roundabout die cutting device can achieve the effects of improving the die cutting precision and achieving high-precision die cutting of materials.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a detour die cutting device and belongs to die cutting process technical field. BACKGROUND

[0002] As Figure 1 The prior art die cutting device includes three laminators and two die cutting machines arranged between the adjacent two laminators, the two die cutting machines are respectively provided with a first die and a second die, the material is output from the laminator on the edge side, sequentially passes through the first die cutting machine, the second laminator, the second die cutting machine and the third laminator, that is, the output material is sequentially moved to the first die for first die cutting and continues to travel to the second die for second die cutting.

[0003] Each die cutting will produce an error, and sequentially performing the first die cutting and the second die cutting will cause double errors of the material in the travel process, thereby affecting the die cutting precision of the material. UTILITY MODEL CONTENT

[0004] In view of the deficiencies of the prior art, the utility model aims to provide a detour die cutting device.

[0005] To achieve the foregoing utility model purpose, the utility model adopts the technical scheme including:

[0006] An embodiment of the utility model provides a detour die cutting device, which comprises:

[0007] A die cutting mechanism, an unwinding mechanism, a winding mechanism and x guide mechanisms, the die cutting mechanism is arranged between the unwinding mechanism and the winding mechanism along a first direction, the die cutting mechanism is provided with a first die and a second die, the first die is arranged at a first die cutting station, the second die is arranged at a second die cutting station, the first die cutting station and the second die cutting station are sequentially arranged along a second direction, the x guide mechanisms are configured as a detour material guiding structure, the detour material guiding structure is used for entering the die cutting mechanism twice in sequence with the blank material unwound from the unwinding mechanism, and the blank material passes through the first die cutting station, the second die cutting station and then is wound to the winding mechanism, the second direction and the first direction are crossed, and x is greater than or equal to 4.

[0008] Further, the x guide mechanisms include a first guide mechanism, a second guide mechanism, a third guide mechanism and a fourth guide mechanism, the first guide mechanism, the winding mechanism and the second guide mechanism are located on the same side of the die cutting mechanism and are sequentially and spacedly arranged along the second direction, the unwinding mechanism, the fourth guide mechanism and the third guide mechanism are located on the same side of the die cutting mechanism and are sequentially and spacedly arranged along the second direction.

[0009] The first guiding mechanism and the unwinding mechanism form a first material conveying track, the second guiding mechanism and the third guiding mechanism form a second material conveying track, and the fourth guiding mechanism and the winding mechanism form a third material conveying track, the second material conveying track is arranged between the first material conveying track and the third material conveying track along the second direction, the first station is located on the first material conveying track, and the second station is located on the third material conveying track.

[0010] Further, the first cutter die comprises a first cutting edge arranged in parallel along the first direction.

[0011] Further, the detour die cutting device further comprises a driving mechanism, which is used for driving the blank material unwound from the unwinding mechanism to enter the die cutting mechanism twice in sequence, pass through the first die cutting station and the second die cutting station respectively, and then be wound to the winding mechanism.

[0012] Further, the detour die cutting device further comprises a material pressing mechanism arranged on both sides of the first die cutting station and the second die cutting station along the first direction.

[0013] Further, the die cutting mechanism further comprises a plurality of positioning columns arranged on both sides of the third material conveying track.

[0014] Further, the die cutting mechanism further comprises a plurality of cutter lines arranged on both sides of the first material conveying track.

[0015] Further, the driving mechanism comprises a driving roller arranged on the die cutting mechanism, and the driving roller is used for simultaneously receiving the material passing through the first cutter die and the second cutter die in sequence.

[0016] Further, the material pressing mechanism comprises a first material pressing unit and a second material pressing unit, the first material pressing unit is arranged on the feeding side of the first cutter die and the second cutter die and is used for pressing the material at least, and the second material pressing unit is arranged on the discharging side of the first cutter die and the second cutter die and is used for pressing the material and discharging waste at least.

[0017] Further, the first material pressing unit and the second material pressing unit comprise a plurality of material pressing plates arranged in parallel along the first direction of the material.

[0018] Compared with the prior art, the advantages of the utility model include:

[0019] 1. The die cutting mechanism of the utility model locates the first die and the second die in the same die cutting sleeve position, and the die cutting mechanism can realize the die cutting of the materials at the first die and the second die at the same time after one cutting, reduces the die cutting times by half, thereby improving the die cutting precision, and the materials before and after die cutting are extruded and waste is discharged through the material pressing mechanism, thereby realizing high-precision die cutting of the materials.

[0020] 2. The driving mechanism of the utility model drives the same material to pass through the first die and the second die arranged in parallel in the same direction, so that the material forms a circuitous travel route, and the die cutting mechanism can realize twice die cutting of the material, reduces the number of die cutting mechanism machines, and greatly improves the processing efficiency.

[0021] 3. The utility model makes the material form a circuitous travel route, also simplifies the step of manually controlling the die cutting mechanism for die cutting, reduces the working hours of manual operation, and reduces the production cost. DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0023] Figure 1 is a structure diagram of the die cutting process provided in the prior art;

[0024] Figure 2 is a structure diagram of a circuitous die cutting device provided in a typical embodiment of the utility model;

[0025] Figure 3 is a simplified diagram of the travel route of a circuitous die cutting device and part of the components on the travel route in a typical embodiment of the utility model;

[0026] Figure 4 is an enlarged diagram of part A of a circuitous die cutting device in a typical embodiment of the utility model;

[0027] Figure 5 is a structure diagram of a die cutting sleeve position of a circuitous die cutting device in a typical embodiment of the utility model;

[0028] Explanation of reference numerals in the attached drawings: 1. Die-cutting mechanism; 2. First die; 3. Second die; 4. Die-cutting sleeve; 5. Drive mechanism; 6. Pressing mechanism; 7. First pressing unit; 8. Second pressing unit; 9. Pressing plate; 10. First cutting edge; 11. Positioning post; 12. Cutting line; 13. Drive roller; 14. First guiding mechanism; 15. Second guiding mechanism; 16. Unwinding mechanism; 17. Rewinding mechanism; 19. First feeding trajectory; 20. Waste material; 21. Cover film release; 22. Third guiding mechanism; 23. Fourth guiding mechanism; 24. Second feeding trajectory; 25. Third feeding trajectory. Detailed Implementation

[0029] In view of the shortcomings of the prior art, the inventor of this case, through long-term research and extensive practice, has come up with the technical solution of this utility model. The following will further explain the technical solution, its implementation process, and its principles.

[0030] Example

[0031] like Figure 2 one Figure 5 As shown, this embodiment provides a detour die-cutting device, including a die-cutting mechanism 1, a driving mechanism 5, and a pressing mechanism 6. The die-cutting mechanism 1 has a first die 2 and a second die 3 arranged in parallel, and the first die 2 and the second die 3 are located in the same die-cutting sleeve 4. The material travels through the first die 2 first, and then through the first guide mechanism 14, the second guide mechanism 15, the third guide mechanism 22, and the fourth guide mechanism 23 to form a detour material guiding structure, forming a vertical upward bend to form an arc-like shape, returning to a position close to the first die 2, and being misaligned relative to the position of the first die 2 on the horizontal plane. Under the drive of the driving mechanism 5, the material travels through the first die 2 and the second die 3 in the same direction, forming a detour material travel path. Then, the pressing mechanism 6 presses and discharges the material before and after the die-cutting process.

[0032] The die-cutting mechanism 1 is disposed between the unwinding mechanism 16 and the winding mechanism 17 along a first direction. The die-cutting mechanism 1 has a first die 2 and a second die 3. The first die 2 is disposed at a first die-cutting station, and the second die 3 is disposed at a second die-cutting station. The first die-cutting station and the second die-cutting station are arranged sequentially along a second direction to form the same die-cutting sleeve 4. The four guiding mechanisms are configured as a detour material guiding structure. The detour material guiding structure is used to guide the blank material unwound from the unwinding mechanism 16 into the die-cutting mechanism 1 twice, and pass through the first die-cutting station and the second die-cutting station respectively, and then be wound into the winding mechanism 17. The second direction and the first direction intersect.

[0033] The four guide mechanisms include a first guide mechanism 14, a second guide mechanism 15, a third guide mechanism 22 and a fourth guide mechanism 23. The first guide mechanism 14, the winding mechanism 17 and the second guide mechanism 15 are located on the same side of the die-cutting mechanism 1 and are sequentially and spaced apart along the second direction. The unwinding mechanism 16, the fourth guide mechanism 23 and the third guide mechanism 22 are located on the same side of the die-cutting mechanism 1 and are sequentially and spaced apart along the second direction.

[0034] The first guide mechanism 14 and the unwinding mechanism 16 form a first material conveying track 19. The second guide mechanism 15 and the third guide mechanism 22 form a second material conveying track 24. The fourth guide mechanism 23 and the winding mechanism 17 form a third material conveying track 25. The second material conveying track 24 is spaced apart between the first material conveying track 19 and the third material conveying track 25 along the second direction. The first work station is located on the first material conveying track 19. The second work station is located on the third material conveying track 25.

[0035] The second guide mechanism 15 and the third guide mechanism 22 are arranged above the pressing mechanism 6 to better receive the material in the shape of a similar circular arc formed by the first die 2, the vertical upward bending and the downward bending in the same direction through the second die 3. The guide mechanisms are arranged in parallel along the material conveying route. The first guide mechanism 14, the second guide mechanism 15, the third guide mechanism 22 and the fourth guide mechanism 23 each include a plurality of guide rods arranged in parallel along the material conveying route. The plurality of guide rods arranged in parallel along the material conveying route ensures that the material does not deviate from the given conveying route during the conveying process, thereby causing the die-cutting deviation and affecting the final die-cutting precision.

[0036] The first die 2 includes a first cutting edge 10 arranged in parallel along the material conveying route. The second die 3 includes a second cutting edge. The die-cutting mechanism 1 further includes a cutting die. The cutting die moves along the vertical direction and approaches or moves away from the die-cutting nest 4. When the cutting die approaches the limit position of the die-cutting nest 4, the cutting die simultaneously presses the first die 2 and the second die 3. The material is die-cut by the pressing of the first cutting edge 10 and the second cutting edge and the cutting die.

[0037] The die-cutting mechanism 1 further includes a plurality of positioning columns 11 arranged along the material conveying route at the second die 3 and arranged on both sides of the material conveying route. When the material travels along the conveying route, the two rows of positioning columns 11 arranged in parallel can ensure that the material does not deviate from the conveying route during the conveying process and ensure that the material does not deviate when the cutting die presses the second die 3.

[0038] The die-cutting mechanism 1 further comprises a plurality of knife lines 12 arranged along the material running route at the first die 2 and on both sides of the material running route, which are used to cut the material passing through the first die 2 to cut out the material width required for subsequent processing, so as to ensure that the material can be better processed when it runs to the position of the second die 3. When the knife lines 12 cut the material, the material still in the running route will not change the running route due to the limitation between the two rows of knife lines 12. However, the material cut down by the knife lines 12 will bend away from the running direction on both sides during the running process due to the loss of support and the obstruction of the knife lines 12 in the running route of the cut-down material, and will fall down under the action of gravity and continuously run, so as to finally discharge the material cut down by the knife lines 12.

[0039] The driving mechanism 5 comprises a driving roller 13 arranged on the die-cutting mechanism 1, specifically arranged on the side of the first die 2 and the second die 3 in parallel, which simultaneously receives the material passing through the first die 2 and the second die 3 arranged in parallel and drives the material to run along the given running route.

[0040] The material pressing mechanism 6 comprises a first material pressing unit 7 and a second material pressing unit 8. The first material pressing unit 7 is arranged on the feeding side of the first die 2 and the second die 3 and is used at least for pressing the material. The second material pressing unit 8 is arranged on the discharging side of the first die 2 and the second die 3 and is used at least for pressing the material and discharging the waste. Specifically, the first material pressing unit 7 and the second material pressing unit 8 comprise a plurality of pressing plates 9 arranged in parallel along the running route of the material, but the first material pressing unit 7 and the second material pressing unit 8 are different in specific action. The plurality of pressing plates 9 of the first material pressing unit 7 are arranged in parallel along the running route of the material, and the pressing plates 9 press the material in the running route, which is used to extrude the material before it passes through the first die 2 or the second die 3, so that the material passing through the first die 2 or the second die 3 for die-cutting is flat, which is convenient for die-cutting. The end face of the pressing plate 9 of the second material pressing unit 8 close to the first die 2 and the second die 3 has an inclined angle, and the end face faces the running direction of the material, and the pressing plate 9 presses the material in the running route, which is used to scrape the excess waste 20 on the material output from the first die 2 or the second die 3. When the pressing plate 9 scrapes the material, it will apply downward pressure and lateral extrusion force to the material. During the scraping process, the upper half of the material will move outward, while the lower half will not move due to the connection with the original material. The waste 20 separated from the original material will bend, and after leaving the pressing plate 9, the bent part of the material will no longer be stressed and can maintain deformation, thereby forming a roll shape.

[0041] It should be noted that the first pressing unit 7 is located between the pressing plate 9 on the discharge side of the first die 2 and the extruded material, and a cover film 21 is arranged between them. The cover film 21 is in the form of a roll, and one end of the cover film 21 is clamped between the pressing plate 9 and the material. After the material is scraped off the waste 20, the material output from the discharge side of the first die 2 will rub against the cover film 21 accumulated between it and the pressing plate 9, and will be tightly attached to the cover film 21 under the extrusion of the pressing plate 9, and will continuously adhere to the surface of the material under the movement of the material.

[0042] The detour die cutting device also includes a unwinding mechanism 16, which includes but is not limited to a unwinding roller. Any mechanism that can wind and contain the material before die cutting can be considered as the protection object of the present application. The unwinding mechanism 16 provides material to the material pressing mechanism 6 on the side perpendicular to the parallel direction of the first die 2 and the second die 3. In other words, the material roll before entering the travel route is set on the unwinding mechanism 16, and the material is continuously fed to the starting end of the travel route to perform material feeding and die cutting in the detour route.

[0043] The detour die cutting device also includes a winding mechanism 17, which includes but is not limited to a winding roller. Any mechanism that can wind and contain the material after die cutting can be considered as the protection object of the present application. The winding mechanism 17 receives the material output by the material pressing mechanism 6 on the other side perpendicular to the parallel direction of the first die 2 and the second die 3. In other words, the material roll after passing through the travel route and after die cutting is set on the winding mechanism 17 to realize the storage of the material after die cutting.

[0044] It should be understood that the above embodiments are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made in accordance with the spirit and essence of the present application should be covered within the protection scope of the present application.

Claims

1. A circuitous die-cutting device, characterized in that, include: The die-cutting mechanism (1), the unwinding mechanism (16), the winding mechanism (17), and x guiding mechanisms are provided. The die-cutting mechanism (1) is arranged between the unwinding mechanism (16) and the winding mechanism (17) along a first direction. The die-cutting mechanism (1) has a first die (2) and a second die (3). The first die (2) is arranged at a first die-cutting station, and the second die (3) is arranged at a second die-cutting station. The first die-cutting station and the second die-cutting station are arranged sequentially along a second direction. The x guiding mechanisms are configured as a detour material guiding structure. The detour material guiding structure is used to allow the blank material unwound from the unwinding mechanism (16) to enter the die-cutting mechanism (1) twice in succession, and pass through the first die-cutting station and the second die-cutting station respectively, and then be wound up to the winding mechanism (17). The second direction and the first direction intersect, and x ≥ 4.

2. The detour die-cutting device according to claim 1, characterized in that, The x guiding mechanisms include a first guiding mechanism (14), a second guiding mechanism (15), a third guiding mechanism (22), and a fourth guiding mechanism (23). The first guiding mechanism (14), the winding mechanism (17), and the second guiding mechanism (15) are located on the same side of the die-cutting mechanism (1) and are arranged at intervals along the second direction. The unwinding mechanism (16), the fourth guiding mechanism (23), and the third guiding mechanism (22) are located on the same side of the die-cutting mechanism (1) and are arranged at intervals along the second direction. A first feeding trajectory (19) is formed between the first guiding mechanism (14) and the unwinding mechanism (16), a second feeding trajectory (24) is formed between the second guiding mechanism (15) and the third guiding mechanism (22), and a third feeding trajectory (25) is formed between the fourth guiding mechanism (23) and the winding mechanism (17). The second feeding trajectory (24) is spaced apart between the first feeding trajectory (19) and the third feeding trajectory (25) along the second direction. The first die-cutting station is located on the first feeding trajectory (19), and the second die-cutting station is located on the third feeding trajectory (25).

3. The detour die-cutting device according to claim 1, characterized in that, The first die (2) includes a first cutting edge (10) arranged in parallel along a first direction.

4. The detour die-cutting device according to claim 1, characterized in that, The detour die-cutting device also includes a drive mechanism (5), which is used to drive the blank material unwound from the unwinding mechanism (16) to enter the die-cutting mechanism (1) twice in succession, and pass through the first die-cutting station and the second die-cutting station respectively, and then be wound up to the winding mechanism (17).

5. The detour die-cutting device according to claim 4, characterized in that, The detour die-cutting device further includes a pressing mechanism (6), which is disposed on both sides of the first die-cutting station and the second die-cutting station along the first direction.

6. The detour die-cutting device according to claim 2, characterized in that, The die-cutting mechanism (1) also includes a number of positioning posts (11), which are located on both sides of the third feeding track (25).

7. The detour die-cutting device according to claim 2, characterized in that, The die-cutting mechanism (1) also includes a plurality of cutting lines (12), which are arranged on both sides of the first feeding trajectory (19).

8. The detour die-cutting device according to claim 5, characterized in that, The driving mechanism (5) includes a driving roller (13), which is disposed on the die-cutting mechanism (1). The driving roller (13) is used to simultaneously receive materials that pass through the first die (2) and the second die (3) in succession.

9. The detour die-cutting device according to claim 8, characterized in that, The pressing mechanism (6) includes a first pressing unit (7) and a second pressing unit (8). The first pressing unit (7) is disposed on the feeding side of the first die (2) and the second die (3) and is used for pressing materials at least. The second pressing unit (8) is disposed on the discharge side of the first die (2) and the second die (3) and is used for pressing materials and discharging waste at least.

10. The detour die-cutting device according to claim 9, characterized in that, The first pressing unit (7) and the second pressing unit (8) include a plurality of pressing plates (9), and the pressing plates (9) are arranged in parallel along a first direction of the material.