Heavy rail car and lifting rail flat car running interlocking device

By installing detection switches and relay devices on heavy railcars and crane rail flatcars to control the crane's travel circuit, the safety accident problem caused by the crane not being retracted into place was solved, and a safe and reliable operation mode was achieved.

CN223592295UActive Publication Date: 2025-11-25金鹰重型工程机械股份有限公司
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Patent Information

Application Number
CN202423232524.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-25
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

When the traditional rail-mounted flatcar crane is not retracted into position, the powered heavy railcar may suddenly move, which can easily cause safety accidents such as collision with the pole. There is a lack of mature technical solutions.

Method used

The system employs detection switches and relays to monitor the crane boom and slewing position. The relays control the travel circuit of the heavy railcar, ensuring that the crane is only allowed to travel after it has been fully retracted into position. In case of emergency, a bypass switch is provided for emergency operation.

Benefits of technology

This effectively avoids safety accidents caused by inaccurate human judgment, improves the safety and reliability of equipment operation, and ensures that the crane is not allowed to move before it is fully retracted into position.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a walking interlocking device for heavy rail car and lifting rail flat car, and the heavy rail car and the lifting rail flat car are connected with each other, which comprises detection switch one, detection switch two and a relay, wherein the detection switch one is used for detecting whether the lifting arm of a crane is in place, the detection switch one is arranged on the lifting rail flat car and directly below the lifting arm of the crane; the detection switch two is used for detecting whether the lifting arm of the crane is in place; the normally closed contact of the detection switch one and the detection switch two are connected in parallel and are connected in series with the relay coil power supply and the ground of the relay; and the normally closed contact of the relay is connected in series in the walking control circuit of the heavy rail car. The application can effectively avoid the problem that the crane is not recovered to the position, the heavy rail car is suddenly walked with power and the accident is easily caused.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to railway self wheel operation equipment operation technical field, concretely relates to a heavy rail car and hoisting rail flat car running interlock device. BACKGROUND

[0002] Traditional rail hoisting flat car, because not with power, this car usually by with power heavy rail car traction running, past usually rely on artificial confirmation rail hoisting flat car with crane whether recovery in place, confirm recovery in place only then allow with power heavy rail car running, but artificial often have certain arbitrariness, if the crane is not recovered in place, with power heavy rail car suddenly running, often will cause serious accidents such as pole invasion limit.

[0003] At present, there is no mature technical solution to solve the problem of sudden running of heavy rail car with crane not recovered. SUMMARY

[0004] The utility model discloses a heavy rail car and hoisting rail flat car running interlock device, can effectively avoid the crane not recovered in place, with power heavy rail car suddenly running, and easily cause the problem of accident.

[0005] The utility model discloses a heavy rail car and hoisting rail flat car running interlock device, heavy rail car and hoisting rail flat car are mutually connected and hang, and include:

[0006] Detection switch one, the detection switch one is used to detect whether the boom of crane falls arm in place, and the detection switch one is installed under the boom of crane on hoisting rail flat car;

[0007] Detection switch two, the detection switch two is used to detect whether the boom of crane rotates in place;

[0008] And relay, the normally closed contact of detection switch one and detection switch two is connected in parallel with the relay coil power supply and ground of relay, and the relay normally closed contact of relay is connected in series in the running control circuit of heavy rail car.

[0009] The detection switch two is installed on one side of the rotating disc of crane on hoisting rail flat car, and when the crane rotates in place, the rotation locking device of crane is opposite to detection switch two.

[0010] Still include more than one bypass switch, and each bypass switch is connected in parallel with the electric appliance normally closed contact.

[0011] The bypass switch is two, and is separately arranged on the table top of the operation table of heavy rail car.

[0012] The detection switch one and the detection switch two are travel switches.

[0013] The relay is installed in the heavy railcar electric cabinet.

[0014] The heavy railcar and the heavy rail flat car are adjacent to each other, and a heavy connection socket is fixed on the end of the heavy railcar and the heavy rail flat car, and the two heavy connection sockets are connected through a heavy connection wire harness, the heavy connection socket two on the heavy railcar is connected with the heavy railcar electric cabinet through a wire harness, and the heavy connection socket one of the heavy rail flat car is connected with two detection switches through a wire harness.

[0015] Two proximity switches are installed on the crane arm falling position and the crane rotary mechanical locking position through mounting seats, when the crane is fully recovered to the position, the two proximity switches are disconnected, the relay coil installed in the heavy railcar electric cabinet loses power, the two normally closed contacts of the relay are connected in series in the heavy railcar forward and backward reversing control circuit, at this time, the heavy railcar can normally run.

[0016] The device relates to electrical equipment material maturity, and the device installation tool has operability, by changing the past civil air defense into technical defense, the device operation safety is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is an installation schematic view of the crane arm falling position detection switch;

[0018] Figure 2 It is an installation schematic view of the crane rotary mechanical locking detection switch;

[0019] Figure 3 It is a position relation view of various components of the utility model;

[0020] Figure 4 It is a part circuit diagram of the utility model;

[0021] Figure 5 It is a running control circuit circuit diagram of the heavy railcar;

[0022] Figure 6 It is a circuit connection schematic view of two bypass switches;

[0023] Figure 7 It is a heavy railcar end apron structure view;

[0024] Figure 8 It is a heavy rail flat car end apron structure view;

[0025] Figure: 1, with power heavy rail car, 2, with crane rail flat car, 3-1, detection switch one, 3-2, detection switch two, 4, crane, 5, relay, 6, electrical cabinet, 7-1, heavy rail car reconnection socket one, 7-2, reconnection socket two, 8, reconnection harness, 9-1, bypass switch one, 9-2, bypass switch two, 10, heavy rail car end apron, 11, heavy rail car end apron, 14-1, normally closed contact one, 14-2, normally closed contact two. DETAILED DESCRIPTION

[0026] The specific embodiments of the device will be further described below in conjunction with the drawings. The following embodiments are only used to more clearly illustrate the technical scheme of the device, and cannot be used to limit the protection scope of the device.

[0027] As shown in Figures 1-4 Heavy rail car 1 and heavy rail car 2 are connected to each other, detection switch one 3-1 is arranged below the crane 4 of the heavy rail car 2, detection switch one 3-1 is used to detect whether the crane arm is in place, detection switch one 3-1 is fixed on the stand by the mounting seat, the stand is arranged near the rotating disc on one side, detection switch two 3-2 is fixed on the other mounting seat 12-1 near the rotating disc of the crane 4 on the heavy rail car, detection switch two 3-2 is used to detect whether the crane arm is in place, the electrical cabinet of the heavy rail car 1 has a relay 5, the normally closed contact one 14-1 of the detection switch one and the normally closed contact two 14-2 of the detection switch two 3-2 are connected to the relay coil 5-1 of the relay 5 at one end, and are connected to the DC 24V power supply at the other end, the other end of the relay coil 5-1 is connected to the negative pole tower, and the normally closed contact 5-2 of the relay 5 is connected in series in the running control circuit of the heavy rail car. Detection switch one 3-1 and detection switch two 3-2 are both travel switches, when the crane arm is in place, the crane arm contacts detection switch one 3-1, detection switch one 3-1 acts, when the crane arm is in place, the protrusion on the outer wall of the rotating disc of the crane contacts detection switch two 3-2 to make detection switch 3-2 act, after the crane arm falls into place, detection switch one 3-1 can sense the crane arm, and normally closed contact one 14-1 changes from normally closed to normally open. Detection switch two 3-2 is installed at the crane rotating mechanical locking device through another mounting seat 12-2, the installation position of the arm falling in place travel switch is shown in Figure 2, and the installation position of the crane rotating locking in place travel switch is shown in Figure 3. Figure 1 When the crane is completely rotated in place, detection switch two 3-2 senses the rotating locking device, normally closed contact two 14-2 changes from normally closed to normally open, the installation position of the crane rotating locking in place travel switch is shown in Figure 3. Figure 2The normally closed contacts of the two detection switches, 14-1 and 14-2, are connected in parallel in the circuit. Only when the crane is fully retracted, the two detection switches sense the crane retraction signal, and both normally closed contacts are disconnected, the relay coil 5-1 loses power, as shown in the attached Figure 4 The relay normally closed contact 5-2 connected in series in the heavy railcar running circuit remains closed, and the heavy railcar running control circuit can work normally, allowing the powered heavy railcar 1 to run normally. When the crane is working, if any of the detection switches detects that the boom is not in place, the normally closed contact of the detection switch does not act, the relay coil 5-1 is powered, the relay normally closed contact 5-2 is actuated to open, and the heavy railcar running control circuit cannot be turned on, and the heavy railcar running control circuit cannot be controlled normally.

[0028] As shown in Figure 5 , the lower series relay contact K16.2 of the I-end operating station key switch is connected to the DC 24V power supply through the relay normally closed contact 5-2, and the other end of K16.2 is connected to the 1st and 3rd contacts of the forward and backward reversing switch SA301 on the I-end operating station, and the 2nd and 4th contacts of SA301 are connected to the forward and backward reversing control solenoid coils YM301 and YM302 respectively and then to the negative pole tower; the lower series relay contact K106.2 of the II-end operating station key switch is connected to the DC 24V power supply through another relay normally closed contact 5-2, and the other end of K106.2 is connected to the 1st and 3rd contacts of the forward and backward reversing switch SB301 on the II-end operating station, and the 2nd and 4th contacts of SB301 are connected to the forward and backward reversing control solenoid coils YM301 and YM302 respectively and then to the negative pole tower; the relay normally closed contact 5-2 is connected in series in the circuit, and the contact is disconnected, so the heavy railcar cannot be reversed, and the vehicle cannot run. Only when the relay normally closed contact 5-2 is closed, the vehicle can be forward and backward reversed, and the vehicle is allowed to run.

[0029] As shown in Figure 3 , 6 , it also includes I-end bypass switch 9-1 and II-end bypass switch 9-2, which are connected in parallel with the two relay normally closed contacts 5-2. The bypass switches are installed on the operating station surfaces at both ends of the heavy railcar to ensure that either end can be operated. When the detection switch is damaged or other emergency situations require the heavy railcar to run in an emergency, the bypass switch can be opened to achieve emergency running.

[0030] In another embodiment, as shown in Figure 3 , 7As shown in Figs. 7 and 8, the control relay 5 is installed in the heavy rail car electric cabinet 6, and a heavy connection socket is fixed on the coaming of the adjacent end of the heavy rail car and the heavy rail flat car, the two heavy connection sockets are connected through the heavy connection wire harness 8, the heavy connection socket two 7-2 on the heavy rail car is connected with the heavy rail car electric cabinet 6 through the wire harness, and the heavy connection socket one 7-1 of the heavy rail flat car is connected with the two detection switches through the wire harness.

Claims

1. A running interlocking device for a heavy-duty railcar and a crane rail flatcar, wherein the heavy-duty railcar and the crane rail flatcar are interconnected, characterized in that: include: Detection switch one (3-1) is used to detect whether the boom of the crane has been lowered into place. The detection switch one (3-1) is installed directly below the boom of the crane on the crane rail flat car. Detection switch two (3-2) is used to detect whether the crane boom has rotated to the correct position; The normally closed contacts of the detection switch one (3-1) and the detection switch two (3-2) are connected in parallel and then connected in series with the power supply and ground of the relay coil (5-1) of the relay (5); the normally closed contact (5-2) of the relay (5) is connected in series in the running control circuit of the heavy railcar.

2. The interlocking device for the running of a heavy-duty railcar and a crane rail flatcar according to claim 1, characterized in that: The detection switch two (3-2) is installed on one side of the turntable of the crane on the crane rail flatcar. When the crane rotates to the position, the crane's rotation locking device is directly opposite the detection switch two (3-2).

3. The interlocking device for the running of a heavy-duty railcar and a crane rail flatcar according to claim 1, characterized in that: It also includes one or more bypass switches, each of which is connected in parallel with the normally closed contact (5-2) of the electrical appliance.

4. The interlocking device for the running of a heavy-duty railcar and a crane rail flatcar according to claim 3, characterized in that: There are two bypass switches, which are located on the control panels at both ends of the heavy railcar.

5. The interlocking device for the running of a heavy-duty railcar and a crane rail flatcar according to claim 1, characterized in that: The detection switch one (3-1) and detection switch two (3-2) are limit switches.

6. The interlocking device for the running of a heavy-duty railcar and a crane rail flatcar according to claim 1, characterized in that: The relay (5) is installed inside the electrical cabinet (6) of the heavy railcar.

7. The interlocking device for the running of a heavy-duty railcar and a crane rail flatcar according to claim 6, characterized in that: A reconnection socket is fixed on the side panel of the adjacent end of the heavy railcar and the crane rail flatcar. The two reconnection sockets are connected by a reconnection harness (8). The second reconnection socket (7-2) on the heavy railcar is connected to the electrical cabinet (6) of the heavy railcar via a harness. The first reconnection socket (7-1) on the crane rail flatcar is connected to two detection switches via a harness.