Turnover device for waste heat boiler module

By designing the turning frame and connecting components of the turning device, the problem of low turning efficiency of the waste heat boiler module was solved, achieving safe and stable turning and movement, and shortening the construction period.

CN223592315UActive Publication Date: 2025-11-25SEPCOIII ELECTRIC POWER CONSTR CO LTD
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Patent Information

Application Number
CN202423267633.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-25
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

The lack of a matching fixing frame for turning over affected the efficiency of turning over the waste heat boiler module, resulting in project delays.

Method used

A turning device for a waste heat boiler module was designed, including a turning frame, connecting components and a platform. Through the connection of pins and conical blocks, a stable support structure and flexible connection method are provided, which enhances the safety and efficiency of the turning process.

Benefits of technology

This enables the safe and stable rotation and movement of waste heat boiler modules, improving installation efficiency and accuracy and reducing the impact on the construction period.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a turnover device for a waste heat boiler module, and relates to the field of module hoisting. The waste heat boiler comprises a plurality of waste heat boiler stand columns, the tops of one sides of two of the waste heat boiler stand columns are fixedly connected with a first connecting frame, the first connecting frame is connected with a turnover frame through a pin shaft, the turnover frame comprises a frame body, one side of each waste heat boiler stand column is provided with a platform, and the platform is connected with the turnover frame through a pin shaft. The turnover frame is arranged, a stable supporting structure is provided for the waste heat boiler module, the waste heat boiler module can be safely turned over or moved when needed, the stability and bearing capacity of the whole device are enhanced through the turnover frame, and the turnover frame can be used for supporting the waste heat boiler module. In addition, the installation efficiency and accuracy are improved through a flexible connection mode, and sufficient supporting points are provided for the structures such as the transverse rods, the longitudinal rods and the fixing rings on the turning-over frame.
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Description

TECHNICAL FIELD

[0001] The utility model relates to module hoisting field, concretely is a turning-over device for waste heat boiler module. BACKGROUND

[0002] During the installation of the waste heat boiler of the second phase project of Bahrain Adu, two pieces of harp were damaged during transportation and needed to be replaced by purchasing from the boiler factory. According to the conventional installation process, the installation of harp must be carried out from the front of the furnace to the back of the furnace in sequence. If the installation of all modules is waited until the new harp arrives, the construction period of the entire waste heat boiler installation will be greatly delayed, which will have a great impact on the progress of the project.

[0003] During this process, the in-place guide rail and the electric lifting device are first installed on the boiler top beam to prepare for module movement and height adjustment. Then the turning-over frame is fixed on the boiler stand column to facilitate the turning-over of the module under the cooperation of the crane. After the module is unloaded from the vehicle, it is slowly lifted, fixed and turned over to the correct installation direction through the lifting frame and the hoisting beam. Subsequently, the module after turning over is slowly moved into the boiler interior along the guide rail through the electric lifting adjustment device and is fixed at the predetermined position by using the lifting rod. Finally, the turning-over frame is sent back to the starting point to prepare for the repeated operation on the next piece of module. The entire process ensures that even if a module is damaged, the construction can continue through reverse hoisting, thereby minimizing the impact on the overall construction period.

[0004] In order to continue the installation of other modules without being affected by the damaged module under the condition of piece-by-piece supply of waste heat boiler modules and module damage, without causing large-scale impact on the construction period, the reverse installation and the normal installation are adopted to preferentially complete the alignment of the normally installed modules and the subsequent pipeline installation work, so that part of the pipeline installation work can be smoothly carried out, thereby achieving the purpose of shortening the construction period. The damaged harp is installed in reverse, and the remaining parts are installed in normal mode, thereby avoiding the situation that all harps cannot be installed. During this process, there is a lack of a supporting fixed frame for turning-over, which affects the efficiency of turning-over. UTILITY MODEL CONTENTS

[0005] Therefore, the utility model aims at providing a turning-over device for waste heat boiler module to solve the technical problem of the lack of a supporting fixed frame for turning-over, which affects the efficiency of turning-over.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a turning-over device for waste heat boiler module, comprising a waste heat boiler stand column, wherein the waste heat boiler stand column is provided with a plurality of waste heat boiler stand columns, and two of the waste heat boiler stand columns are fixedly connected with a first connecting frame at the top of one side of the waste heat boiler stand column, the first connecting frame is connected with a turning-over frame through a pin shaft, and the turning-over frame comprises a frame main body.

[0007] The platform is provided with a connecting assembly between the platform and the frame body, the connecting assembly comprises a first connecting mechanism, the first connecting mechanism comprises a first connecting block, the first connecting block is provided with a second connecting block at a relative position, the second connecting block is fixedly connected with the frame body, and first pin shaft holes are formed in the first connecting block and the second connecting block.

[0008] By adopting the above technical scheme, the standing-up device provides a stable support structure for the standing-up frame through the setting of the waste heat boiler column and the first connecting frame, and ensures the safety during the standing-up process.

[0009] Further, the platform is provided with two groups, and the two groups of platforms are provided with first reinforcing ribs on both sides, and the platform is used to provide a standing platform.

[0010] By adopting the above technical scheme, the platform provides a convenient standing and working space for the operator, and facilitates the turnover and installation of the waste heat boiler module.

[0011] Further, the frame body is fixedly connected with a plurality of horizontal rods and a plurality of vertical rods inside, and a plurality of fixing rings are arranged on the horizontal rods.

[0012] By adopting the above technical scheme, the plurality of horizontal rods and vertical rods arranged inside the frame body constitute the main support structure of the standing-up frame, and the overall stability and carrying capacity are enhanced.

[0013] Further, the horizontal rods are provided with four fixing rings, the horizontal rods are provided with eight horizontal rods, the horizontal rods are arranged in a linear equidistant manner, and the total number of the fixing rings is thirty-two.

[0014] By adopting the above technical scheme, four fixing rings are arranged on the horizontal rods, the total number of the horizontal rods is eight and the horizontal rods are arranged in a linear equidistant manner, so that the distribution of the fixing rings is more uniform, and the waste heat boiler module can be better supported and fixed.

[0015] Further, the horizontal rods and the frame body are provided with second reinforcing ribs, the second reinforcing ribs are provided with two, and the two second reinforcing ribs are arranged in a mirror image structure.

[0016] By adopting the above technical scheme, the second reinforcing ribs arranged between the horizontal rods and the frame body further enhance the structural strength of the standing-up frame and improve the carrying capacity.

[0017] Further, the connecting assembly comprises a second connecting mechanism, the second connecting mechanism comprises a third connecting block, and a conical block is fixedly connected to the top of the third connecting block.

[0018] By adopting the technical scheme, the second connecting mechanism in the connecting assembly provides a new connecting mode between the turnover frame and the platform, and increases the diversity and flexibility of the connection.

[0019] Further, the fourth connecting block is arranged at the relative position of the third connecting block, and the fourth connecting block is fixedly connected with the frame body.

[0020] By adopting the technical scheme, the fourth connecting block bottom fixedly connected with the conical hole cooperates with the conical block to realize the stable connection between the turnover frame and the platform.

[0021] Further, the second pin shaft hole is arranged on the conical hole and the conical block, and the second pin shaft hole is used for inserting the pin shaft.

[0022] By adopting the technical scheme, the second pin shaft hole arranged on the conical hole and the conical block provides an additional fixing point between the turnover frame and the platform, and enhances the stability of the connection.

[0023] In summary, the utility model mainly has the following beneficial effects:

[0024] 1. The utility model discloses a turnover frame, which provides a stable support structure for a waste heat boiler module, so that the waste heat boiler module can be safely turned over or moved when needed, and the turnover frame not only enhances the stability and carrying capacity of the whole device, but also improves the installation efficiency and accuracy through a flexible connection mode.

[0025] 2. The utility model discloses a connecting assembly, which realizes the stable connection between the turnover frame and the waste heat boiler stand or platform, ensures the structural integrity and safety of the whole device during turning over or moving, and improves the installation convenience and accuracy, and enhances the stability and reliability of the connection. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;

[0027] Figure 2 It is a side view three-dimensional structure schematic diagram of the utility model;

[0028] Figure 3 It is a three-dimensional structure schematic diagram of the utility model Figure 1 It is a structure schematic diagram of the utility model enlarged at A;

[0029] Figure 4 This utility model Figure 2 Enlarged structural diagram at point B;

[0030] Figure 5 This is a partial structural schematic diagram of Embodiment 2 of the present invention;

[0031] Figure 6 This is a partial structural schematic diagram of Embodiment 3 of the present invention.

[0032] In the diagram: 1. Waste heat boiler column; 2. First connecting frame; 3. Turning frame; 301. Frame body; 302. Horizontal bar; 303. Vertical bar; 304. Fixing ring; 305. Second reinforcing rib; 4. Platform; 5. Connecting assembly; 51. First connecting mechanism; 511. First connecting block; 512. First pin hole; 513. Second connecting block; 52. Second connecting mechanism; 521. Third connecting block; 522. Conical block; 523. Fourth connecting block; 524. Conical hole; 525. Second pin hole; 6. First reinforcing rib. Detailed Implementation

[0033] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0034] The embodiments of this utility model will be described below based on its overall structure.

[0035] Example 1:

[0036] A turning device for a waste heat boiler module, such as Figures 1-6 As shown, it includes a waste heat boiler column 1, and multiple waste heat boiler columns 1 are provided. Two of the waste heat boiler columns 1 are fixedly connected to the top of one side of a first connecting frame 2. The first connecting frame 2 is connected to a turning frame 3 by a pin. The turning frame 3 includes a frame body 301.

[0037] One side of the waste heat boiler stand column 1 is provided with a platform 4, and the platform 4 and the frame body 301 are provided with a connecting assembly 5, the connecting assembly 5 comprises a first connecting mechanism 51, the first connecting mechanism 51 comprises a first connecting block 511, the first connecting block 511 is provided with a second connecting block 513 at the opposite position, the second connecting block 513 is fixedly connected with the frame body 301, and the first connecting block 511 and the second connecting block 513 are provided with a first pin shaft hole 512, so that the turnover frame 3 can be quickly connected relative to the first connecting frame 2, flexible operation of the waste heat boiler module is realized, the first connecting mechanism 51 in the connecting assembly 5 realizes the stable connection between the platform 4 and the turnover frame 3 through the first pin shaft hole 512 on the first connecting block 511 and the second connecting block 513, and the stability of the device is further enhanced.

[0038] Referring to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 , the platform 4 is provided with two groups, and the two sides of the two groups of platform 4 are provided with a first reinforcing rib 6, the platform 4 is used for providing a standing platform, and the two sides of the two groups of platform 4 are provided with a first reinforcing rib 6, which not only enhances the bearing capacity of the platform, but also improves the structural strength of the whole device.

[0039] Referring to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 , the frame body 301 is fixedly connected with a plurality of horizontal rods 302 and a plurality of vertical rods 303 inside, a plurality of fixed rings 304 are arranged on the horizontal rod 302, and the fixed rings 304 arranged on the horizontal rod 302 can be used for fixing and suspending the waste heat boiler module, thereby improving the practicability and flexibility of the device.

[0040] Referring to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 , four fixed rings 304 are arranged on the horizontal rod 302, there are eight horizontal rods 302, the horizontal rods 302 are linearly and equidistantly arranged, the total number of the fixed rings 304 is thirty-two, and the total number of the fixed rings 304 is thirty-two, so that sufficient fixing points are provided, and the fixing requirements of waste heat boiler modules with different sizes and weights are met.

[0041] Referring to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4The second reinforcing ribs 305 are arranged between the cross bar 302 and the frame body 301, the two second reinforcing ribs 305 are arranged in a mirror image structure, not only making the structure of the turning-over frame 3 more symmetrical and beautiful, but also improving the overall stability.

[0042] The implementation principle of the utility model is: first, the turning-over frame 3 is moved to the vicinity of the waste heat boiler stand 1, the position of the turning-over frame 3 is carefully adjusted, the first connecting block 511 on the platform 4 is aligned with the second connecting block 513 on the turning-over frame 3, and it is ensured that the first pin shaft hole 512 can be accurately corresponded.

[0043] After alignment, the first pin shaft is inserted into the first pin shaft hole 512 on the first connecting block 511 and the second connecting block 513, so that the turning-over frame 3 and the platform 4 are fixed, and finally the first connecting frame 2 and the turning-over frame 3 are connected, realizing overall fixation.

[0044] It is checked whether the connection between the turning-over frame and the waste heat boiler stand is stable, and additional fasteners or support structures can be used to enhance the stability of the connection.

[0045] Embodiment two:

[0046] Referring to Figure 1 The connecting assembly 5 comprises a second connecting mechanism 52, the second connecting mechanism 52 comprises a third connecting block 521, the top of the third connecting block 521 is fixedly connected with a tapered block 522, the tapered block 522 fixedly connected to the top of the third connecting block 521 makes the butt joint process easier and more accurate, and improves the installation efficiency and accuracy.

[0047] Referring to Figure 2 The fourth connecting block 523 is arranged at the relative position of the third connecting block 521, the fourth connecting block 523 is fixedly connected with the frame body 301, the bottom of the fourth connecting block 523 is fixedly connected with a tapered hole 524, the tapered hole 524 is used for facilitating the insertion of the tapered block 522, and the tapered hole 524 makes the butt joint process smoother, reduces the error and adjustment time in the installation process.

[0048] The implementation principle of the utility model is: first, the turning-over frame 3 is moved to the vicinity of the waste heat boiler stand 1, at this time, the tapered block 522 on the third connecting block 521 and the tapered hole 524 on the fourth connecting block 523 are preliminarily butt jointed, the taper makes the butt joint process easier and more accurate, and the time spent in the alignment process is reduced, so that the installation speed is improved.

[0049] After the tapered block 522 and the tapered hole 524 are butt jointed, the position of the turning-over frame 3 is gradually adjusted, it is ensured that the tapered block 522 can be completely inserted into the tapered hole, finally the first connecting frame 2 and the turning-over frame 3 are connected, and overall fixation is realized.

[0050] Embodiment three:

[0051] Referring to Figure 3 Figure 4 Figure 5 Figure 5 Figure 6 The second pin hole 525 is arranged on the conical block 522 and the conical hole 524, and the second pin hole 525 is used for inserting a pin, so that the connection between the turning-over frame 3 and the platform 4 is further fixed, and the safety and reliability of the device are improved.

[0052] The implementation principle of the utility model is as follows: firstly, the initial docking and adjustment are carried out according to the steps of the second connection mode.

[0053] After the conical block 522 and the conical hole 524 are completely docked and initially fixed, the second pin hole 525 on the conical block 522 and the conical hole 524 is found, then the second pin is inserted into the holes to further fix the connection between the turning-over frame and the first connecting frame, and after confirmation, subsequent construction or operation can be continued.

[0054] The parts not involved in the utility model are the same as the prior art or can be realized by using the prior art, and excessive details are not described here.

[0055] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner, and the person skilled in the art can make modifications, replacements and variations of the embodiments without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.

Claims

1. A turning device for a waste heat boiler module, characterized in that: It includes a waste heat boiler column (1), and multiple waste heat boiler columns (1) are provided. Two of the waste heat boiler columns (1) are fixedly connected to a first connecting frame (2) on one side top. The first connecting frame (2) is connected to a turning frame (3) by a pin. The turning frame (3) includes a frame body (301). A platform (4) is provided on one side of the waste heat boiler column (1). A connecting component (5) is provided between the platform (4) and the frame body (301). The connecting component (5) includes a first connecting mechanism (51). The first connecting mechanism (51) includes a first connecting block (511). A second connecting block (513) is provided at the opposite position of the first connecting block (511). The second connecting block (513) is fixedly connected to the frame body (301). A first pin hole (512) is provided on the first connecting block (511) and the second connecting block (513).

2. The turning device for the waste heat boiler module according to claim 1, characterized in that: The platform (4) is provided in two sets, and the two sets of the platform (4) are provided with first reinforcing ribs (6) on both sides. The platform (4) is used to provide a standing platform.

3. The turning device for the waste heat boiler module according to claim 1, characterized in that: The frame body (301) is internally fixedly connected with several horizontal bars (302) and several vertical bars (303), and several fixing rings (304) are provided on the horizontal bars (302).

4. The turning device for the waste heat boiler module according to claim 3, characterized in that: The crossbar (302) is provided with four fixing rings (304), and there are eight crossbars (302) arranged linearly and equidistantly. The total number of fixing rings (304) is thirty-two.

5. The turning device for the waste heat boiler module according to claim 3, characterized in that: A second reinforcing rib (305) is provided between the crossbar (302) and the frame body (301). There are two second reinforcing ribs (305), and the two second reinforcing ribs (305) are arranged in a mirror structure.

6. The turning device for the waste heat boiler module according to claim 1, characterized in that: The connecting component (5) includes a second connecting mechanism (52), the second connecting mechanism (52) includes a third connecting block (521), and a conical block (522) is fixedly connected to the top of the third connecting block (521).

7. The turning device for the waste heat boiler module according to claim 6, characterized in that: A fourth connecting block (523) is provided at the opposite position of the third connecting block (521). The fourth connecting block (523) is fixedly connected to the frame body (301). A conical hole (524) is fixedly connected to the bottom of the fourth connecting block (523). The conical hole (524) is used to facilitate the insertion of the conical block (522).

8. The turning device for the waste heat boiler module according to claim 7, characterized in that: Both the tapered hole (524) and the tapered block (522) are provided with a second pin hole (525), which is used to insert a pin.