Fermentation device for mushroom sauce production

Abstract

The utility model relates to the field of sauce production equipment, in particular to a fermentation device for mushroom sauce production, which comprises a fermentation tank body, a fermentation tank cover plate arranged at the upper end of the fermentation tank body, a mounting shell fixedly mounted at the upper end of the fermentation tank cover plate, and a driving motor fixedly mounted at the upper end of the mounting shell. The output end of the driving motor extends into the mounting shell and is fixedly provided with a first transmission shaft, the surface of the first transmission shaft is located in the mounting shell and is fixedly provided with a first horizontal gear, the upper end in the mounting shell is rotationally connected with a second transmission shaft, and the surface of the second transmission shaft is located in the mounting shell and is fixedly provided with a second horizontal gear. The driving motor drives the first transmission shaft and the stirring blades on the side to stir and mix sauce, the first horizontal gear and the second horizontal gear are used for transmission, so that the second transmission shaft and the stirring blades on the other side rotate and stir in the opposite directions, the sauce is fully mixed and stirred in multiple directions, the sauce is more fully mixed, and the sauce quality is improved. The influence on the subsequent fermentation of the sauce is avoided.

Description

Technical Field

[0001] This utility model relates to the field of sauce production equipment, and in particular to a fermentation device for mushroom sauce production. Background Technology

[0002] Mushroom sauce is a sauce made primarily from mushrooms, along with soybean paste, blended oil, five-spice powder, ginger, salt, white sugar, chili powder, and other ingredients. It is meticulously crafted using both modern technology and traditional techniques. This sauce not only retains the freshness of mushrooms but also incorporates the flavors of various seasonings, resulting in a rich and diverse taste. The production process of mushroom sauce typically involves sauce processing and fermentation.

[0003] For example, patent number (CN212504837U) discloses a fermentation device for producing mugwort wheat paste, belonging to the field of fermentation equipment. It solves the problem of high labor intensity and low work efficiency caused by the need for manual mixing in traditional fermentation devices. The device includes an open fermentation tank with a perforated support on top. Two hydraulic cylinders are mounted on the perforated support, and the output ends of the two hydraulic cylinders are connected to a mounting plate. A first drive motor is mounted on the mounting plate, and the output end of the first drive motor is connected to a stirring shaft. Multiple stirring rods are arranged around the stirring shaft. A sealing plate is movably inserted into the fermentation tank below the stirring shaft, and a rack is provided on the top of the sealing plate. A second drive motor is located on one side of the fermentation tank, and the output end of the second drive motor is connected to a gear. This fermentation device for producing mugwort wheat paste integrates mixing and natural fermentation, effectively reducing labor intensity and improving work efficiency.

[0004] Currently, the fermentation equipment used in mushroom sauce production has certain limitations in its fermentation and stirring structure, resulting in a relatively one-way stirring direction for the fermented sauce. This makes it difficult to fully mix and stir the sauce, affecting the fermentation process and, consequently, the taste of the mushroom sauce.

[0005] Therefore, the mixing structure of the above-mentioned fermentation device for mushroom sauce production has certain limitations, resulting in a relatively single mixing direction for the fermented sauce, making it difficult to mix thoroughly and affecting the subsequent fermentation of the sauce, which in turn affects the taste of the processed mushroom sauce. Therefore, a fermentation device for mushroom sauce production with a multi-directional mixing structure can be designed. Utility Model Content

[0006] To overcome the limitations of the mixing structure in the fermentation device used for mushroom sauce production, which results in a relatively singular stirring direction for the fermented sauce, making it difficult to fully mix and stir, thus affecting the subsequent fermentation of the sauce and further impacting the processed taste of the mushroom sauce.

[0007] The technical solution of this utility model is as follows: a fermentation device for mushroom sauce production, including a fermentation tank, a fermentation tank cover plate at the upper end of the fermentation tank, an installation shell fixedly installed at the upper end of the fermentation tank cover plate, a drive motor fixedly installed at the upper end of the installation shell, a drive shaft one fixedly installed at the output end of the drive motor extending into the interior of the installation shell, a spur gear one fixedly installed on the surface of the drive shaft one located inside the installation shell, a drive shaft two rotatably connected to the upper end of the interior of the installation shell, a spur gear two fixedly installed on the surface of the drive shaft two located inside the installation shell, the lower ends of both drive shaft one and drive shaft two extending into the interior of the fermentation tank, and stirring blades fixedly installed on their surfaces, connecting blocks fixedly installed on the left and right sides of the surface of the fermentation tank cover plate, and installation boxes fixedly installed on the left and right sides of the surface of the fermentation tank, with an electric telescopic rod fixedly installed inside the installation box.

[0008] Preferably, the drive motor can drive the transmission shaft to rotate, causing the stirring blades to rotate inside the fermentation tank, stirring and mixing the sauce. A first and a second parallel gear can drive the second transmission shaft and another set of stirring blades to rotate in opposite directions inside the fermentation tank, achieving multi-directional mixing of the sauce. This ensures more thorough mixing and avoids affecting subsequent fermentation. The control panel can monitor and adjust the temperature control components inside the fermentation tank for operation. The sealing cover can be detachably connected to the ventilation slot, facilitating control of ventilation or sealing within the fermentation tank. Different states can be flexibly adjusted according to the sauce processing technology. The electric telescopic rod can raise the fermentation tank cover, causing the stirring structure to rise synchronously with the cover and move out of the fermentation tank, making the fermentation device semi-open, thus facilitating inspection, maintenance, and cleaning.

[0009] Preferably, a discharge port is fixedly connected to the lower side of the fermentation tank surface, an electrically controlled valve is installed on the discharge port, and a control panel is fixedly installed on the surface of the fermentation tank.

[0010] Preferably, the output end of the drive motor is rotatably connected to the mounting housing, and the drive shaft is rotatably connected to the fermentation tank cover.

[0011] Preferably, spur gear one and spur gear two are meshed and connected, and a connecting seat is fixedly installed at the lower end of the fermentation tank body. The lower ends of drive shaft one and drive shaft two both extend to the inside of the connecting seat and are sleeved with the connecting seat.

[0012] Preferably, both sets of stirring blades are staggered, and the second drive shaft is rotatably connected to the fermenter cover.

[0013] Preferably, the output end of the electric telescopic rod extends to the outside of the mounting box and is fixedly connected to the connecting block, while the output end of the electric telescopic rod is slidably connected to the mounting box.

[0014] Preferably, the upper end of the fermenter cover is provided with a ventilation slot on the side where the outer shell is installed, and a sealing cover is detachably connected to the upper end of the ventilation slot.

[0015] The beneficial effects of this utility model are:

[0016] This fermentation device for mushroom sauce production uses a drive motor to drive a transmission shaft and stirring blades on one side to mix the sauce. A second parallel gear drives the transmission shaft and stirring blades on the other side to rotate in opposite directions, achieving thorough mixing of the sauce in multiple directions. This ensures more complete mixing and avoids affecting subsequent fermentation, improving the working quality of the fermentation device. The detachable connection between the sealing cover and ventilation slot allows control of the ventilation and sealing of the fermentation tank, facilitating flexible adjustments based on the sauce processing technology. An electric telescopic rod lifts the fermentation tank cover and stirring structure, removing them from the interior of the fermentation tank for easy inspection, maintenance, and cleaning, thus enhancing the ease of use of the fermentation device for mushroom sauce production. Attached Figure Description

[0017] Figure 1 The diagram shown is a three-dimensional structural representation of the fermentation apparatus for producing mushroom sauce according to this utility model. Figure 1 ;

[0018] Figure 2 The diagram shown is a three-dimensional structural schematic of the fermentation tank of this utility model;

[0019] Figure 3 The diagram shown is a three-dimensional structural schematic of the mounting shell of this utility model.

[0020] Figure 4 The diagram shown is a three-dimensional structural representation of the fermentation apparatus for producing mushroom sauce according to this utility model. Figure 2 ;

[0021] Figure 5 The diagram shown is a three-dimensional structural schematic of the fermentation tank cover of this utility model.

[0022] Explanation of reference numerals in the attached drawings: 1. Fermentation tank body; 2. Fermentation tank cover; 3. Mounting shell; 4. Drive motor; 5. Drive shaft one; 6. Spur gear one; 7. Drive shaft two; 8. Spur gear two; 9. Stirring blades; 10. Connecting block; 11. Mounting box; 12. Electric telescopic rod; 13. Discharge port; 14. Electrically controlled valve; 15. Connecting seat; 16. Ventilation slot; 17. Sealing cover. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Please see Figures 1-5This utility model provides an embodiment of a fermentation device for mushroom sauce production, comprising a fermentation tank 1, a fermentation tank cover 2 at the upper end of the fermentation tank 1, an installation shell 3 fixedly installed at the upper end of the fermentation tank cover 2, a drive motor 4 fixedly installed at the upper end of the installation shell 3, a drive shaft 5 fixedly installed at the output end of the drive motor 4 extending into the interior of the installation shell 3, a spur gear 6 fixedly installed on the surface of the drive shaft 5 inside the installation shell 3, a drive shaft 7 rotatably connected to the upper end of the interior of the installation shell 3, a spur gear 8 fixedly installed on the surface of the drive shaft 7 inside the installation shell 3, the lower ends of both the drive shaft 5 and the drive shaft 7 extending into the interior of the fermentation tank 1, and stirring blades 9 fixedly installed on their surfaces, connecting blocks 10 fixedly installed on both the left and right sides of the surface of the fermentation tank cover 2, and installation boxes 11 fixedly installed on both the left and right sides of the surface of the fermentation tank 1, with an electric telescopic rod 12 fixedly installed inside the installation box 11.

[0025] Please see Figures 1-5 In this embodiment, a discharge port 13 is fixedly connected to the lower side of the surface of the fermentation tank 1, and an electrically controlled valve 14 is provided on the discharge port 13. A control panel is fixedly installed on the surface of the fermentation tank 1. The output end of the drive motor 4 is rotatably connected to the mounting shell 3. The first transmission shaft 5 is rotatably connected to the fermentation tank cover plate 2. The first spur gear 6 and the second spur gear 8 are meshed. A connecting seat 15 is fixedly installed at the lower end inside the fermentation tank 1. The lower ends of the first transmission shaft 5 and the second transmission shaft 7 both extend to the inner side of the connecting seat 15 and are sleeved with each other. Both sets of stirring blades 9 are in the form of... The equipment is arranged in an alternating pattern. The second drive shaft 7 is rotatably connected to the fermentation tank cover 2. The drive motor 4 drives the first drive shaft 5 to rotate, which in turn drives the stirring blades 9 to rotate inside the fermentation tank 1, mixing the sauce. The first spur gear 6 drives the second spur gear 8 to rotate in the opposite direction, which in turn drives the second drive shaft 7 to rotate another set of stirring blades 9 in the opposite direction inside the fermentation tank 1, thus achieving multi-directional mixing of the sauce. This ensures more thorough mixing of the sauce, avoids affecting the subsequent fermentation of the sauce, and helps improve the working quality of the fermentation device used for mushroom sauce production.

[0026] Please see Figure 1 , Figure 2 , Figure 4 and Figure 5In this embodiment, the output end of the electric telescopic rod 12 extends to the outside of the mounting box 11 and is fixedly connected to the connecting block 10. The output end of the electric telescopic rod 12 is slidably connected to the mounting box 11. The upper end of the fermentation tank cover 2 is provided with a ventilation groove 16 on the side of the mounting shell 3. The upper end of the ventilation groove 16 is detachably connected to a sealing cover 17. The ventilation or sealing of the fermentation tank 1 can be controlled by the detachable connection between the sealing cover 17 and the ventilation groove 16. This allows for flexible adjustment of different states according to the sauce processing technology. The electric telescopic rod 12 drives the fermentation tank cover 2 to rise, causing the stirring structure to rise synchronously with the fermentation tank cover 2 and move out of the interior of the fermentation tank 1. This makes the fermentation device semi-open, which facilitates the inspection or maintenance and cleaning of the fermentation device and improves the ease of use of the fermentation device for mushroom sauce production.

[0027] During operation, the drive motor 4 drives the transmission shaft 5 to rotate, which in turn drives the stirring blades 9 to rotate inside the fermentation tank 1, mixing the sauce. The spur gear 6 drives the spur gear 8 to rotate in the opposite direction, which in turn drives the transmission shaft 7 to drive another set of stirring blades 9 to rotate in the opposite direction inside the fermentation tank 1, thus achieving multi-directional mixing of the sauce, making the sauce more thoroughly mixed and avoiding affecting the subsequent fermentation of the sauce. The sealing cover 17 is detachably connected to the ventilation slot 16, which can control the ventilation or sealing of the fermentation tank 1, making it convenient to flexibly adjust different states according to the sauce processing technology. The electric telescopic rod 12 drives the fermentation tank cover 2 to rise, so that the stirring structure rises synchronously with the fermentation tank cover 2 and moves out of the fermentation tank 1, making the fermentation device in a semi-open state, which facilitates the inspection or maintenance and cleaning of the fermentation device.

[0028] Through the above steps, the drive motor 4 drives the transmission shaft 5 and the stirring blade 9 on this side to stir and mix the sauce. The transmission is achieved by the use of the first flat gear 6 and the second flat gear 8, which causes the second transmission shaft 7 and the stirring blade 9 on the other side to rotate in opposite directions. This achieves thorough mixing of the sauce in multiple directions, thus solving the problem that the mixing structure of the fermentation device used in mushroom sauce production has certain limitations, resulting in a relatively single direction of stirring the fermented sauce, making it difficult to mix and stir thoroughly, which affects the subsequent fermentation of the sauce and further affects the processed taste of the mushroom sauce.

Claims

1. A fermentation apparatus for mushroom sauce production, comprising a fermentation tank (1), characterized in that: A fermentation tank cover (2) is provided at the upper end of the fermentation tank body (1). A mounting shell (3) is fixedly installed at the upper end of the fermentation tank cover (2). A drive motor (4) is fixedly installed at the upper end of the mounting shell (3). A drive shaft (5) is fixedly installed inside the mounting shell (3) at the output end of the drive motor (4). A spur gear (6) is fixedly installed inside the mounting shell (3) on the surface of the drive shaft (5). A drive shaft (7) is rotatably connected to the upper end inside the mounting shell (3). A spur gear is fixedly installed inside the mounting shell (3) on the surface of the drive shaft (7). The lower ends of the second wheel (8), the first drive shaft (5) and the second drive shaft (7) extend into the interior of the fermentation tank (1), and the surface is fixedly equipped with stirring blades (9). The left and right sides of the surface of the fermentation tank cover (2) are fixedly equipped with connecting blocks (10). The left and right sides of the surface of the fermentation tank (1) are fixedly equipped with mounting boxes (11). The interior of the mounting box (11) is fixedly equipped with an electric telescopic rod (12). The upper end of the fermentation tank cover (2) is located on the side of the mounting shell (3) and a ventilation groove (16) is provided. The upper end of the ventilation groove (16) is detachably connected with a sealing cover (17).

2. The fermentation apparatus for mushroom sauce production according to claim 1, characterized in that: A discharge port (13) is fixedly connected to the lower side of the surface of the fermentation tank (1), and an electric control valve (14) is installed on the discharge port (13). A control panel is fixedly installed on the surface of the fermentation tank (1).

3. The fermentation apparatus for mushroom sauce production according to claim 1, characterized in that: The output end of the drive motor (4) is rotatably connected to the mounting housing (3), and the transmission shaft (5) is rotatably connected to the fermentation tank cover (2).

4. The fermentation apparatus for mushroom sauce production according to claim 1, characterized in that: The first spur gear (6) meshes with the second spur gear (8). A connecting seat (15) is fixedly installed at the lower end of the fermentation tank (1). The lower ends of the first drive shaft (5) and the second drive shaft (7) extend to the inner side of the connecting seat (15) and are sleeved with each other.

5. The fermentation apparatus for mushroom sauce production according to claim 1, characterized in that: Both sets of stirring blades (9) are staggered, and the second drive shaft (7) is rotatably connected to the fermenter cover plate (2).

6. The fermentation apparatus for mushroom sauce production according to claim 1, characterized in that: The output end of the electric telescopic rod (12) extends to the outside of the mounting box (11) and is fixedly connected to the connecting block (10). The output end of the electric telescopic rod (12) is slidably connected to the mounting box (11).

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