Continuous dyeing device for intelligent production of superfine fibers
By introducing a stirring and cleaning mechanism into the microfiber yarn dyeing device, the problem of uneven mixing of dyeing auxiliaries and water source was solved, achieving uniform mixing and inner wall cleaning, thus improving dyeing quality.
Patent Information
- Application Number
- CN202423236862.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In existing microfiber yarn dyeing equipment, the dyeing auxiliaries and water source are not mixed evenly, resulting in poor dyeing effect.
The system employs a mixing and cleaning mechanism, including components such as a drive motor, shrink drum, mixing blades, electric push rod, and cleaning ring. The mixing blades mix the dyeing auxiliaries and water, while the cleaning ring cleans the inner wall, ensuring uniform mixing and cleanliness.
It achieves uniform mixing of dyeing auxiliaries and water, prevents sedimentation, improves dyeing effect and efficiency, reduces the adhesion of impurities on the inner wall, and improves the dyeing quality of yarn packages.
Smart Images
Figure CN223593020U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the bobbin dyeing machine technical field, concretely relates to a continuous dyeing device for super fine fiber intelligent production. BACKGROUND
[0002] Bobbin dyeing machine is the dyeing equipment widely used in the textile industry, mainly used for the dyeing of bobbin, it is usually composed of main cylinder, dye cage, circulating pump, heat exchanger and other components, has compact structure, small bath ratio, small floor area and other characteristics.
[0003] The yarn made of super fine fiber is wound on the cylinder with a round hole, the bobbin is placed equidistantly on the stainless steel mesh tube, the mechanical arm is used to put multiple bobbins into the dyeing cylinder, the dyeing cylinder is closed, high temperature and high pressure are used to make the bobbin reach the dyeing effect, a plurality of bobbins are dyed at one time, the mechanical arm continuously sends multiple bobbins into the dyeing cylinder, and the effect of continuous dyeing processing is achieved, water source and dyeing auxiliary agent are added in the dyeing cylinder before the bobbin enters the dyeing cylinder, the dyeing auxiliary agent and the water source cannot continue to mix after the bobbin enters the dyeing cylinder, the dyeing auxiliary agent is deposited at the bottom end of the dyeing cylinder, the dyeing auxiliary agent and the water source are not mixed uniformly, the quality of dyeing is affected, and a new continuous dyeing device for super fine fiber intelligent production is provided for the above problems. SUMMARY
[0004] This section aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] To solve the above problems, the utility model adopts the following technical scheme.
[0006] A continuous dyeing device for super fine fiber intelligent production includes a dyeing processing cylinder, a sealing cover and a charging assembly, the dyeing processing cylinder is a cylindrical structure with a support rod symmetrically installed on the surface, the sealing cover is rotatably installed on the dyeing processing cylinder surface above the support rod, and the sealing cover is attached to the top end of the dyeing processing cylinder, the dyeing processing cylinder is internally provided with a charging assembly, a plurality of fiber bobbins are equidistantly sleeved on the charging assembly, the dyeing processing cylinder is internally provided with a positioning block, the dyeing processing cylinder is internally provided with a limiting seat slidingly connected with the positioning block, and the limiting seat upper surface is attached to the charging assembly lower surface, and the dyeing processing cylinder is internally provided with a stirring mechanism at the bottom end for stirring.
[0007] As a kind of super fine fiber intelligent production continuous dyeing device preferred technical scheme of the utility model, stirring mechanism includes drive motor, shrinkable cylinder and stirring blade, drive motor is installed at inside bottom end of dyeing processing cylinder, drive motor output shaft is installed with the shrinkable cylinder located below limit seat, stirring blade is symmetrically installed on shrinkable cylinder.
[0008] As a kind of super fine fiber intelligent production continuous dyeing device preferred technical scheme of the utility model, stirring mechanism still includes shrinkable rod and electric push rod, shrinkable rod is slidably installed in shrinkable cylinder, electric push rod is symmetrically installed on shrinkable cylinder, and electric push rod moving end is firmly connected with shrinkable rod, bevel gear is installed at the top end of shrinkable rod.
[0009] As a kind of super fine fiber intelligent production continuous dyeing device preferred technical scheme of the utility model, cleaning mechanism for cleaning the inside wall of dyeing processing cylinder by using stirring mechanism kinetic energy is installed on limit seat, cleaning mechanism includes first reinforcing rod, second reinforcing rod, cleaning ring and reciprocating screw rod, first reinforcing rod is symmetrically installed on the upper surface of limit seat, second reinforcing rod is symmetrically installed on the upper surface of limit seat, cleaning ring is slidably installed in second reinforcing rod, and cleaning ring is attached to the inside wall of dyeing processing cylinder, reciprocating screw rod is rotatably installed in second reinforcing rod, and the bottom end of reciprocating screw rod passes through limit seat, and reciprocating screw rod is engagedly connected with cleaning ring.
[0010] As a kind of super fine fiber intelligent production continuous dyeing device preferred technical scheme of the utility model, cleaning mechanism still includes rotating seat and connecting rod, rotating seat is symmetrically installed on the lower surface of limit seat, connecting rod is rotatably installed in rotating seat, and the bottom end of reciprocating screw rod is engagedly connected with connecting rod through bevel gear on both sides of connecting rod, and the surface of connecting rod is engagedly connected with the top end of stirring mechanism through bevel gear.
[0011] As a kind of super fine fiber intelligent production continuous dyeing device preferred technical scheme of the utility model, the inside dyeing groove of dyeing processing cylinder is composed of first cylindrical groove and second cylindrical groove, first cylindrical groove is arranged in the inside of dyeing processing cylinder, second cylindrical groove is arranged on the lower surface of first cylindrical groove, positioning block is symmetrically installed on the inner wall of second cylindrical groove, and the edge of lower surface of limit seat is attached to the lower surface of first cylindrical groove.
[0012] As a kind of super fine fiber intelligent production continuous dyeing device preferred technical scheme of the utility model, loading assembly is composed of base, connecting rod and mesh pipe, base is arranged in the inside of dyeing processing cylinder, connecting rod is fixedly installed on base, mesh pipe is equidistantly arranged around connecting rod, and the bottom end of mesh pipe is firmly connected with the upper surface of base, and a plurality of fiber tube yarns are sleeved on mesh pipe.
[0013] Compared with the prior art, the utility model has the beneficial effects that:
[0014] The utility model discloses a stirring mechanism is installed, and the drive motor is started, and the drive motor output shaft drives the contraction cylinder rotation, and the contraction cylinder drives the stirring vane to stir the mixing dyeing auxiliary agent and water source, prevents dyeing auxiliary agent deposition, and the electric push rod moving end elongation drives the contraction rod to move upwards, and the contraction rod top bevel gear contacts the surface bevel gear of linkage link, provides the drive for cleaning mechanism.
[0015] The utility model discloses a cleaning mechanism is installed, and the linkage link rotates in the inside rotation seat, and the linkage link both sides bevel gear contacts the bottom bevel gear of reciprocating screw rod, drives the cleaning ring to slide along the surface of first reinforcing rod and second reinforcing rod, and the cleaning ring cleans the inner wall of dyeing processing cylinder. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The utility model provides whole structure schematic diagram for the utility model discloses a dyeing processing cylinder;
[0017] Figure 2 The utility model provides one of angle dyeing processing cylinder cross section schematic drawing for the utility model discloses a dyeing processing cylinder;
[0018] Figure 3 The utility model provides another angle dyeing processing cylinder cross section schematic drawing for the utility model discloses a dyeing processing cylinder;
[0019] Figure 4 The utility model provides stirring mechanism structure schematic drawing for the utility model discloses a dyeing processing cylinder;
[0020] Figure 5 The utility model provides cleaning mechanism structure schematic drawing for the utility model discloses a dyeing processing cylinder.
[0021] The corresponding relationship between the various figure marks and component names in the drawings is as follows:
[0022] 1, dyeing processing cylinder;2, sealing cover;3, loading assembly;4, positioning block;5, limit seat;6, stirring mechanism;61, drive motor;62, contraction cylinder;63, stirring vane;64, contraction rod;65, electric push rod;7, cleaning mechanism;71, first reinforcing rod;72, second reinforcing rod;73, cleaning ring;74, reciprocating screw rod;75, rotation seat;76, linkage link. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purpose, features and advantages of the utility model more apparent and easy to understand, the specific implementation of the utility model is described in detail below with reference to the drawings.
[0024] In the following description, a lot of specific details are set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from the description, and those skilled in the art can make similar generalization without departing from the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0025] Secondly, the "one embodiment" or "embodiment" referred to herein means a specific feature, structure, or characteristic that can be included in at least one implementation of the present application. The "in one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent or alternative to other embodiments. The present application provides the following embodiments.
[0026] As Figure 1 , Figure 2 and Figure 3 , which is a schematic diagram of the continuous dyeing device for superfine fiber intelligent production in the embodiment. The continuous dyeing device for superfine fiber intelligent production in the embodiment comprises a dyeing processing cylinder 1, a sealing cover 2 and a charging assembly 3. The dyeing processing cylinder 1 is a cylindrical structure with a support rod symmetrically installed on the surface. The sealing cover 2 is rotatably installed on the surface of the dyeing processing cylinder 1 above the support rod, and is attached to the top end of the dyeing processing cylinder 1. The dyeing processing cylinder 1 is internally provided with the charging assembly 3. A plurality of fiber bobbins are equidistantly sleeved on the charging assembly 3. The dyeing processing cylinder 1 is internally provided with a positioning block 4 symmetrically installed. The dyeing processing cylinder 1 is internally provided with a limiting seat 5 slidably connected with the positioning block 4. The upper surface of the limiting seat 5 is attached to the lower surface of the charging assembly 3. The dyeing processing cylinder 1 is internally provided with a stirring mechanism 6 installed at the bottom end for stirring.
[0027] In the embodiment, a plurality of groups of superfine fiber bobbins are equidistantly placed on the charging assembly 3. Dyeing auxiliaries and water sources are injected into the dyeing processing cylinder 1. The limiting seat 5 is placed into the dyeing processing cylinder 1. The positioning block 4 limits the limiting seat 5. The mechanical arm hoists the charging assembly 3 into the dyeing processing cylinder 1. The upper surface of the limiting seat 5 is attached to the charging assembly 3. The space between the limiting seat 5 and the bottom end of the dyeing processing cylinder 1 forms a cylindrical stirring chamber. The stirring mechanism 6 is started to mix the deposited dyeing auxiliaries and water sources uniformly. After the bobbins enter the dyeing processing cylinder 1, the dyeing auxiliaries and water sources can still be mixed to prevent the dyeing auxiliaries from depositing and causing uneven dyeing mixing.
[0028] As Figure 4 shown, the stirring mechanism 6 comprises a driving motor 61, a contraction cylinder 62 and stirring blades 63. The driving motor 61 is installed at the bottom end of the dyeing processing cylinder 1. The output shaft of the driving motor 61 is provided with the contraction cylinder 62 located below the limiting seat 5. The contraction cylinder 62 is symmetrically provided with the stirring blades 63.
[0029] In the embodiment, the driving motor 61 at the bottom end of the dyeing processing cylinder 1 is started. The output shaft of the driving motor 61 drives the contraction cylinder 62 to rotate. The contraction cylinder 62 drives the stirring blades 63 to stir the dyeing auxiliaries and water sources.
[0030] As Figure 4 and Figure 5As shown, the stirring mechanism 6 further comprises a retractable rod 64 and an electric push rod 65, the retractable rod 64 is slidably installed inside the retracting cylinder 62, the electric push rod 65 is symmetrically installed on the retracting cylinder 62, the moving end of the electric push rod 65 is firmly connected with the retractable rod 64, a bevel gear is installed at the top end of the retractable rod 64, a cleaning mechanism 7 for cleaning the inner wall of the dyeing processing cylinder 1 by the kinetic energy of the stirring mechanism 6 is installed on the limiting seat 5, the cleaning mechanism 7 comprises a first reinforcing rod 71, a second reinforcing rod 72, a cleaning ring 73 and a reciprocating screw rod 74, the first reinforcing rod 71 is symmetrically installed on the upper surface of the limiting seat 5, the second reinforcing rod 72 is symmetrically installed on the upper surface of the limiting seat 5, the cleaning ring 73 is slidably installed inside the second reinforcing rod 72 and is in close contact with the inner wall of the dyeing processing cylinder 1, the reciprocating screw rod 74 is rotatably installed inside the second reinforcing rod 72 and penetrates through the limiting seat 5 at the bottom end, the reciprocating screw rod 74 is in engagement with the cleaning ring 73, the cleaning mechanism 7 further comprises a rotating seat 75 and a connecting rod 76, the rotating seat 75 is symmetrically installed on the lower surface of the limiting seat 5, the connecting rod 76 is rotatably installed inside the rotating seat 75, the connecting rod 76 is in engagement with the bottom end of the reciprocating screw rod 74 through bevel gears at both sides, and the top end of the stirring mechanism 6 is in engagement with the surface of the connecting rod 76 through a bevel gear.
[0031] In this embodiment, after the cone yarn dyeing is completed, the mechanical arm hoists the loading assembly 3 into the dyeing processing cylinder 1, the moving end of the electric push rod 65 is elongated, the top end of the retractable rod 64 is driven to approach the connecting rod 76, the top end bevel gear of the electric push rod 65 contacts the surface bevel gear of the connecting rod 76, the connecting rod 76 rotates inside the rotating seat 75, the bevel gears at both sides of the rotating seat 75 contact the bottom end bevel gear of the reciprocating screw rod 74, the reciprocating screw rod 74 drives the cleaning ring 73 to reciprocate up and down along the surfaces of the first reinforcing rod 71 and the second reinforcing rod 72, the cleaning ring 73 scrapes the inner wall of the dyeing processing cylinder 1, preventing the inner wall of the dyeing processing cylinder 1 from sticking to dyeing impurities, causing uneven dyeing of the cone yarn, and the kinetic energy of the stirring mechanism 6 can be used to clean the inner wall of the dyeing processing cylinder 1, improving the convenience of the dyeing processing cylinder 1.
[0032] As shown in the figure, Figure 2 The inner dyeing groove of the dyeing processing cylinder 1 is composed of a first cylindrical groove and a second cylindrical groove, the first cylindrical groove is formed in the dyeing processing cylinder 1, the second cylindrical groove is formed in the lower surface of the first cylindrical groove, the positioning block 4 is symmetrically installed on the inner wall of the second cylindrical groove, and the lower surface edge of the limiting seat 5 is in close contact with the lower surface of the first cylindrical groove.
[0033] In this embodiment, when the limiting seat 5 is put into the dyeing groove of the dyeing processing cylinder 1, the limiting seat 5 enters the first cylindrical groove, the lower surface edge of the limiting seat 5 is in close contact with the inner wall edge of the first cylindrical groove, limiting the limiting seat 5, preventing the limiting seat 5 from entering the second cylindrical groove, and preventing the stirring mechanism 6 from being unable to stir and mix the dyeing aids and water source.
[0034] As shown in the figure, Figure 3As shown, the loading assembly 3 is composed of a base, a connecting rod and a mesh pipe, the inside of the dyeing processing cylinder 1 is provided with the base, the connecting rod is fixedly installed on the base, the mesh pipe is equidistantly arranged around the connecting rod, the bottom end of the mesh pipe is connected with the upper surface of the base firmly, and a plurality of fiber bobbins are sleeved on the mesh pipe.
[0035] In this embodiment, the bobbins are equidistantly sleeved on the mesh pipe, the mechanical arm passes through the lifting ring to drive the base into the inside of the dyeing processing cylinder 1, so that the bobbins are conveniently placed into the inside of the dyeing processing cylinder 1 for dyeing treatment.
[0036] The above is a further detailed description of the present application in combination with the specific embodiments, which cannot be deemed to limit the specific embodiments of the present application to these descriptions. For the ordinary skilled in the art to which the present application belongs, some simple deductions or replacements can be made without departing from the concept of the present application, which shall be deemed to belong to the protection scope determined by the claims of the present application.
Claims
1. A continuous dyeing device for superfine fiber intelligent production, comprising a dyeing processing cylinder (1), a sealing cover (2) and a charging assembly (3), the dyeing processing cylinder (1) is a cylindrical structure with a support rod symmetrically installed on the surface, the sealing cover (2) is rotatably installed on the surface of the dyeing processing cylinder (1) above the support rod, and the sealing cover (2) is attached to the top end of the dyeing processing cylinder (1), the dyeing processing cylinder (1) is internally provided with the charging assembly (3), a plurality of fiber bobbins are equidistantly sleeved on the charging assembly (3), characterized in that: The inside of the dyeing processing cylinder (1) is symmetrically provided with a positioning block (4), the inside of the dyeing processing cylinder (1) is provided with a limiting seat (5) which is slidably connected with the positioning block (4), the upper surface of the limiting seat (5) is attached to the lower surface of the loading assembly (3), and the bottom end of the inside of the dyeing processing cylinder (1) is provided with a stirring mechanism (6) for stirring. 2. A continuous dyeing device for intelligent production of microfibers according to claim 1, characterized in that, The stirring mechanism (6) comprises a driving motor (61), a contraction cylinder (62) and stirring blades (63), the bottom end of the inside of the dyeing processing cylinder (1) is provided with the driving motor (61), the output shaft of the driving motor (61) is provided with the contraction cylinder (62) which is located below the limiting seat (5), and the contraction cylinder (62) is symmetrically provided with the stirring blades (63) on the upper surface.
3. A continuous dyeing device for intelligent production of microfibers according to claim 2, characterized in that, The stirring mechanism (6) further comprises a contraction rod (64) and an electric push rod (65), the inside of the contraction cylinder (62) is slidably provided with the contraction rod (64), the contraction cylinder (62) is symmetrically provided with the electric push rod (65) on the upper surface, and the moving end of the electric push rod (65) is firmly connected with the contraction rod (64), and the top end of the contraction rod (64) is provided with a bevel gear.
4. The continuous dyeing device for intelligent production of microfibers according to claim 1, characterized in that, The limiting seat (5) is provided with a cleaning mechanism (7) which is used for cleaning the inner wall of the dyeing processing cylinder (1) by using the kinetic energy of the stirring mechanism (6), the cleaning mechanism (7) comprises a first reinforcing rod (71), a second reinforcing rod (72), a cleaning ring (73) and a reciprocating wire rod (74), the upper surface of the limiting seat (5) is symmetrically provided with the first reinforcing rod (71), the upper surface of the limiting seat (5) is symmetrically provided with the second reinforcing rod (72), the inside of the second reinforcing rod (72) is slidably provided with the cleaning ring (73), and the cleaning ring (73) is attached to the inner wall of the dyeing processing cylinder (1), the inside of the second reinforcing rod (72) is rotatably provided with the reciprocating wire rod (74), and the bottom end of the reciprocating wire rod (74) penetrates through the limiting seat (5), and the reciprocating wire rod (74) is engagedly connected with the cleaning ring (73).
5. A continuous dyeing apparatus for intelligent production of microfibers according to claim 4, characterized in that, The cleaning mechanism (7) further comprises a rotating seat (75) and a connecting rod (76), the lower surface of the limiting seat (5) is symmetrically provided with the rotating seat (75), the inside of the rotating seat (75) is rotatably provided with the connecting rod (76), and the two sides of the connecting rod (76) are engagedly connected with the bottom end of the reciprocating wire rod (74) through the bevel gears, and the top end of the stirring mechanism (6) is engagedly connected with the surface of the connecting rod (76) through the bevel gears.
6. A continuous dyeing apparatus for intelligent production of microfiber according to claim 1, characterized in that, The inside dyeing groove of the dyeing processing cylinder (1) is composed of a first cylindrical groove and a second cylindrical groove, the inside of the dyeing processing cylinder (1) is provided with the first cylindrical groove, the lower surface of the first cylindrical groove is provided with the second cylindrical groove, the positioning block (4) is symmetrically installed on the inner wall of the second cylindrical groove, and the lower surface edge of the limiting seat (5) is attached to the lower surface of the first cylindrical groove.
7. A continuous dyeing apparatus for intelligent production of microfibers according to claim 1, characterized in that, The loading assembly (3) is composed of a base, a connecting rod and a mesh pipe, the inside of the dyeing processing cylinder (1) is provided with the base, the connecting rod is fixedly installed on the base, a plurality of mesh pipes are equidistantly arranged around the connecting rod, and the bottom end of the mesh pipe is firmly connected with the upper surface of the base, and a plurality of fiber bobbins are sleeved on the mesh pipes.