Bridge anti-collision guardrail template mounting and dismounting machine tool

By designing a bridge crash barrier template installation and dismantling machine, and utilizing the telescopic structure of the fixed and sliding vehicle sections and the rear-mounted steering wheel, the problem of cranes being difficult to deploy in narrow areas was solved, achieving efficient template installation and dismantling operations and saving crane costs.

CN223593228UActive Publication Date: 2025-11-25CHINA RAILWAY CONSTRUCTION BRIDGE ENGINEERING BUREAU GROUP FOURTH ENGINEERING CO LTD
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Patent Information

Application Number
CN202423085325.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-25
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Traditional cranes need to be moved multiple times during the installation and removal of formwork, and are difficult to deploy in narrow areas, resulting in low work efficiency.

Method used

A bridge crash barrier template installation and dismantling machine was designed, which adopts a telescopic structure of fixed and sliding vehicle body sections, combined with rear-mounted steering wheels and hoisting components, including a hoisting boom, winch and pulley mechanism, to achieve flexible vehicle body adjustment and hoisting operation.

Benefits of technology

It improves mobility and construction efficiency in confined spaces, reduces the mechanical operating costs of cranes, and enhances the flexibility and efficiency of construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of mounting and dismounting machine tools, in particular to a bridge anti-collision guardrail template mounting and dismounting machine tool which comprises a frame vehicle body and a hoisting assembly, the frame vehicle body comprises a fixed vehicle body section and a sliding vehicle body section, a single steering wheel is arranged on the fixed vehicle body section, two fixed wheels are arranged on the sliding vehicle body section, and the hoisting assembly is arranged on the fixed vehicle body section. The sliding vehicle body section is arranged on the fixed vehicle body section in a sliding mode, one end of the hoisting assembly is hinged to the sliding vehicle body section, the hoisting assembly abuts against the fixed vehicle body section in a sliding mode, and the hoisting assembly ascends and descends along with sliding stretching and retracting of the sliding vehicle body section on the fixed vehicle body section. A sliding support is arranged at the front end of the fixed vehicle body section, the hoisting assembly is connected to the sliding support in a sliding and abutting mode, the hoisting assembly comprises a hoisting large arm, a winch and a pulley mechanism, the winch is arranged on the sliding vehicle body section, and the pulley mechanism is arranged on the hoisting large arm; the utility model has the advantages of higher working efficiency and high flexibility.
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Description

Technical Field

[0001] This utility model relates to the field of installation and dismantling equipment, specifically a bridge anti-collision guardrail template installation and dismantling equipment. Background Technology

[0002] In highway and bridge construction, it is common to encounter situations requiring the laying or construction of long-distance cast-in-place concrete structures. These structures often include bridge crash barriers, road medians, and slope protection structures. Casting formwork is required when pouring these concrete structures. These structures not only need to possess high stability and durability during use, but also must ensure efficient, safe, and precise installation and dismantling after construction.

[0003] For the installation and removal of formwork for cast-in-place concrete structures, traditional construction methods largely rely on hoisting operations. Especially when dealing with relatively light formwork that requires precise placement and removal, cranes become indispensable. In practice, 8-ton cranes are typically chosen for these operations because they can meet the hoisting needs of most small formwork units while maintaining relatively low operating costs and operational efficiency. However, cranes have limited coverage areas for fixed-point hoisting, require multiple movements during formwork installation and removal, and are difficult to maneuver in narrow areas, resulting in low efficiency and limited flexibility. Therefore, a method or equipment capable of solving these problems is needed. Utility Model Content

[0004] To address the problems in existing technologies where multiple crane movements are required during the installation and dismantling of formwork, and where cranes are difficult to deploy in narrow areas, this utility model provides a bridge crash barrier formwork installation and dismantling tool.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] This utility model discloses a bridge anti-collision guardrail template installation and dismantling tool, comprising a frame vehicle body and a hoisting assembly. The frame vehicle body includes a fixed vehicle body section and a sliding vehicle body section. The fixed vehicle body section is provided with a single steering wheel, and the sliding vehicle body section is provided with two fixed wheels. The sliding vehicle body section is slidably mounted on the fixed vehicle body section. One end of the hoisting assembly is hinged to the sliding vehicle body section, and the hoisting assembly slidably abuts against the fixed vehicle body section. The hoisting assembly rises and falls as the sliding vehicle body section slides and extends on the fixed vehicle body section.

[0007] Furthermore, a sliding bracket is provided at the front end of the fixed vehicle body section, and the hoisting assembly slides against the sliding bracket.

[0008] Further, the hoisting assembly comprises a hoisting arm, a winch and a pulley mechanism, the winch is arranged on the sliding car body section, and the pulley mechanism is arranged on the hoisting arm.

[0009] Further, the pulley mechanism comprises a first fixed pulley, a second fixed pulley, a movable pulley and a sling, the first fixed pulley and the second fixed pulley are connected to the hoisting arm, one end of the sling is connected to the hoisting arm, the other end of the sling passes through the first fixed pulley and the second fixed pulley and is connected to the winch, the movable pulley is arranged on the sling in a sliding mode, and the movable pulley and the first fixed pulley form a labor-saving pulley structure.

[0010] Further, the steering wheel is provided with a steering handle for controlling the movement direction of the car body frame.

[0011] Further, the rear end of the fixed car body section is hinged with a car body handrail.

[0012] The beneficial effects of the utility model are as follows: the telescopic structure of the fixed car body section and the sliding car body section enables the machine to adjust the length of the car body according to the actual situation of the construction site, can be more conveniently moved in a narrow construction space, the single steering wheel is rear-mounted, the operation of flexible movement of the car body is more convenient, therefore, the equipment is suitable for small and medium-sized template installation and dismounting construction in engineering, can be randomly walked during hoisting, saves the mechanical use cost of the crane, has high flexibility and high construction efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to facilitate the understanding of those skilled in the art, the utility model is further described below in combination with the drawings.

[0014] Figure 1 The figure is a structural schematic view of the utility model;

[0015] Legend: 1, hoisting arm; 2, frame car body; 3, fixed wheel; 4, steering wheel; 5, winch; 6, pulley mechanism; 7, steering handle; 8, car body handrail; 9, sliding support. DETAILED DESCRIPTION

[0016] In order to further illustrate the technical means and effects adopted by the utility model to achieve the predetermined utility model purposes, the specific implementation mode, structure, features and effects of the utility model are described in detail as follows in combination with the drawings and the preferred embodiments.

[0017] As Figure 1The utility model discloses a bridge anti -collision guard rail formwork installs and dismantles machine tool, including frame car body 2 and hoisting assembly, frame car body 2 includes fixed car body section and sliding car body section, be provided with single steering wheel 4 on fixed car body section, be provided with two fixed wheels 3 on sliding car body section, sliding car body section is slidably arranged on fixed car body section, and one end of hoisting assembly is hinged on sliding car body section, and hoisting assembly is slidably contacted on fixed car body section, and hoisting assembly is lifted along with the sliding telescopic of sliding car body section on fixed car body section,

[0018] Because in partial narrow construction space, the size of crane is big, is difficult to reach through crane, and needs to adjust position when driving at construction position, and when removing the formwork of concrete pouring, needs to remove piece by piece, namely needs to move to remove after removing a place, thus when reaching a position to remove, need to adjust crane, and due to the low flexibility of crane, lead to the reduction of work efficiency.

[0019] And in the embodiment, the front end of fixed car body section is provided with sliding support 9, and hoisting assembly is slidably contacted on sliding support 9;The telescopic structure of fixed car body section and sliding car body section makes that installation and removal machine tool can adjust the length of its car body according to the actual situation of construction site, and the sliding support 9 of the front end of fixed car body section is perpendicular to horizontal plane, and it is used as the support structure of hoisting assembly on sliding car body section, and hoisting assembly is hinged with sliding car body section, and due to the invariable height of sliding support 9, when the hinge point of sliding car body section and hoisting assembly slides away from sliding support 9, the height of hoisting assembly is reduced, and its gravity center is also low, and the length of car body is also shortened, and it can be more convenient to move in narrow construction space, and after reaching the hoisting position, the hinge point of sliding car body section and hoisting assembly slides close to sliding support 9, hoisting assembly height is raised, and the length of car body is extended, and hoisting operation can be carried out.

[0020] The advantages of rear-wheel steering over front-wheel steering mainly lie in the following aspects: improved flexibility: Rear-wheel steering allows the device to move more flexibly in narrow spaces. Especially in situations that require precise control, rear-wheel steering can significantly reduce the turning radius of the device, making it easier to navigate and work in these areas. Optimized space utilization: For some mobile control devices that need to operate efficiently in limited space, rear-wheel steering can improve their space utilization. The rear-wheel steering device can more easily access goods, thereby improving the efficiency of installation and removal. Improved control performance: Rear-wheel steering helps improve the overall control performance of the device. At high speeds, the rear wheels can rotate in the same direction as the front wheels, enhancing the stability of the device; at low speeds or when precise control is needed, the rear wheels can rotate in the opposite direction of the front wheels, reducing the turning radius and improving flexibility. This combination of flexibility and stability allows the device to perform well in various working conditions. Reduced tire wear: In some cases, rear-wheel steering can reduce tire wear. For example, in situations where the device needs to turn frequently, rear-wheel steering can reduce the friction area of the tire with the ground, thereby reducing the wear rate of the tire. This helps to extend the service life of the tire and reduce maintenance costs.

[0021] Therefore, the device is suitable for small template installation and removal construction in engineering, can walk freely during hoisting, saves the mechanical use cost of the crane, has high flexibility, and has high construction efficiency.

[0022] Further, the hoisting assembly includes a hoisting arm 1, a winch 5, and a pulley mechanism 6. The winch 5 is arranged on the sliding car body section, and the pulley mechanism 6 is arranged on the hoisting arm 1. The hoisting arm 1 is made of two steel pipes with a diameter of Φ7.5 and Φ4.5, with a spacing of 12 cm. The two steel pipes are connected by a Φ16 steel bar in a zigzag shape. The hoisting arm 1 is hingedly connected to the sliding car body section at the middle position of the frame car body 2. The frame car body 2 is composed of a 12 cm channel steel and a Φ4.5 steel pipe. The fixed car body section has a bottom layer skeleton with a length of 2 m and a width of 0.8 m, and an upper layer skeleton with a length of 1 m and a width of 0.8 m, both of which are rectangular in shape and connected by welding. The height between the upper layer skeleton and the bottom layer skeleton is 0.6 m, and the two layers of skeletons are connected by four Φ4.5 steel pipes. The tail of the two layers of skeletons is reinforced by a Φ16 steel bar. The rear end of the fixed car body section is welded with two Φ4.5 steel pipes with a length of 1.2 m as a car body handrail 8. A switch or throttle for controlling the movement of the car body is arranged on the car body handrail 8. The rear end of the bottom layer skeleton of the fixed car body section is used to place a counterweight object or a removed concrete pouring formwork.

[0023] Specifically, the pulley mechanism 6 includes a first fixed pulley, a second fixed pulley, a movable pulley and a sling, the first fixed pulley and the second fixed pulley are connected to the hoisting large arm 1, one end of the sling is connected to the hoisting large arm 1, the other end passes through the first fixed pulley and the second fixed pulley and is connected to the winch 5, the movable pulley is slidingly arranged on the sling, and the movable pulley and the first fixed pulley form a labor-saving pulley structure;

[0024] The power output of the hoisting assembly adopts electricity, a winch 5 is arranged on the sliding vehicle body section of the frame vehicle body 2, the first fixed pulley and the second fixed pulley are used for guiding the sling along the hoisting large arm 1, the movable pulley is provided with a hook at the bottom and is hung at the top position by the sling, since one end of the sling is connected to the hoisting large arm 1 and the other end adjusts the lifting of the movable pulley through the winch 5, the winch 5 is a labor-saving pulley structure, and the winch 5 can save half of the traction force, and a winch 5 with a smaller size can be selected.

[0025] The working process of the bridge anti-collision guardrail formwork mounting machine of the utility model is as follows: when the formwork is mounted, ① the vehicle is moved to the processed formwork by manually holding the vehicle body handrail 8 and cooperating with the steering handle 7 on the steering wheel 4; ② counterweight is added at the tail of the frame vehicle body 2, the sliding vehicle body section of the vehicle body is telescoped to the appropriate position, and the hoisting large arm 1 is lifted to the appropriate height; ③ the winch 5 is connected to the power supply; ④ the hook on the pulley mechanism 6 is controlled by the winch 5 switch, the formwork is hung up, and one person holds the formwork to stabilize it; ⑤ the vehicle is moved to the pre-mounted position of the formwork, the hook on the pulley mechanism 6 is controlled by the winch 5 switch, the formwork is hung to the designated position, and the manual installation of the counter-bolts is reinforced. When the formwork is removed, the steps ① to ③ of mounting the formwork are repeated; ④ the hook on the pulley mechanism 6 is controlled by the winch 5 switch, and the hook is hung on the formwork; ⑤ the formwork is removed; ⑥ the hook on the pulley mechanism 6 is controlled by the winch 5 switch, and the formwork is hung up; ⑦ the vehicle is moved to the formwork storage position, the hook on the pulley mechanism 6 is controlled by the winch 5 switch, and the formwork is put down, and the mounting and removing work is completed.

[0026] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form, although the utility model has been disclosed as above with a preferred embodiment, however, it is not used to limit the utility model, any person skilled in the art can make some changes or modifications to the above disclosed technical content without departing from the technical solution range of the utility model, and equivalent embodiments with equivalent changes are made, as long as the changes and modifications do not depart from the technical solution content of the utility model, and the above embodiments are made according to the technical essence of the utility model, and the equivalent changes and modifications are still within the scope of the technical solution of the utility model.

Claims

1. A bridge guardrail form setting and removing machine, characterized by: The frame vehicle body comprises a fixed vehicle body section and a sliding vehicle body section, the fixed vehicle body section is provided with a single steering wheel, the sliding vehicle body section is provided with two fixed wheels, the sliding vehicle body section is slidingly arranged on the fixed vehicle body section, one end of the hoisting assembly is hingedly connected to the sliding vehicle body section, the hoisting assembly is slidingly abutted on the fixed vehicle body section, and the hoisting assembly is lifted and lowered along with the sliding of the sliding vehicle body section on the fixed vehicle body section.

2. A bridge crash barrier form removal and installation machine according to claim 1, characterised in that: The front end of the fixed vehicle body section is provided with a sliding support, and the hoisting assembly is slidingly abutted on the sliding support.

3. The bridge crash barrier form removal and installation machine of claim 1, wherein: The hoisting assembly comprises a hoisting large arm, a winch and a pulley mechanism, the winch is arranged on the sliding vehicle body section, and the pulley mechanism is arranged on the hoisting large arm.

4. A bridge crash barrier form removal and installation machine according to claim 3, characterised in that: The pulley mechanism comprises a first fixed pulley, a second fixed pulley, a movable pulley and a sling, the first fixed pulley and the second fixed pulley are connected to the hoisting large arm, one end of the sling is connected to the hoisting large arm, the other end of the sling passes through the first fixed pulley and the second fixed pulley and is connected to the winch, the movable pulley is slidingly arranged on the sling, and the movable pulley and the first fixed pulley form a force-saving pulley structure.

5. The bridge crash barrier form removal and installation machine of claim 1, wherein: The steering wheel is provided with a steering handle for controlling the moving direction of the vehicle body frame.

6. A bridge crash barrier form removal and installation machine according to claim 1, characterized in that: The rear end of the fixed vehicle body section is hingedly connected with a vehicle body handrail.