Device for improving positioning precision of embedded bolt of photovoltaic cast-in-place pile

By combining a positioning frame and a positioning column, the problem of insufficient installation accuracy of pre-embedded bolts in photovoltaic cast-in-place piles was solved, achieving high-precision bolt positioning and structural stability, and improving construction efficiency and installation quality.

CN223593411UActive Publication Date: 2025-11-25POWER CHINA KUNMING ENG CORP LTD
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Patent Information

Application Number
CN202423000269.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-25
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The installation accuracy of the pre-embedded U-shaped anchor bolts in the existing photovoltaic cast-in-place piles is poor, resulting in poor installation quality of the entire support unit.

Method used

The combination of positioning frame, positioning column and positioning tube, through precise geometric design and welding connection, ensures the accurate positioning of U-shaped anchor bolts and avoids positioning errors caused by manual operation.

Benefits of technology

This improved the positioning accuracy of the pre-embedded bolts in the photovoltaic cast-in-place piles, ensuring the accuracy of the installation process and the stability of the structure, increasing grouting efficiency, and reducing construction costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of photovoltaic power station cast-in-place piles, and discloses a device for improving the positioning accuracy of a photovoltaic cast-in-place pile embedded bolt, which comprises a positioning frame, a positioning column and four positioning pipes, a pouring hole for pouring is formed in the middle of the positioning frame; the at least three positioning columns are fixedly connected with the positioning frame, and the positioning columns are uniformly distributed in a circular shape; the outer walls of the four positioning pipes are fixedly connected with the positioning frame, every two positioning pipes form a group, the two groups of positioning pipes are distributed on the two sides of the positioning frame respectively, and each group of positioning pipes is used for installing an embedded bolt. According to the utility model, the whole device can be firmly positioned on the embedded pipe due to the design of the positioning frame and the positioning columns, so that the position of the U-shaped foundation bolt is ensured to be accurate in the installation process, the positioning error possibly caused by manual operation is avoided, and a constructor can quickly and accurately complete the installation; and the positioning precision of the embedded bolt of the photovoltaic cast-in-place pile is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic power station bored pile technical field especially relates to a device of improving photovoltaic bored pile pre -buried bolt positioning accuracy. BACKGROUND

[0002] The photovoltaic bored pile is mainly shaped through cast-in-situ concrete, so fixed foundation bolts are selected. Common fixed foundation bolts include U-shaped foundation bolts. The number of pre-buried U-shaped foundation bolts of the bored pile foundation is large, and the construction precision is high. Large deviation of individual pre-buried U-shaped foundation bolts will affect the normal installation of the whole support unit. The existing pre-buried U-shaped foundation bolt technology is to repeatedly adjust the measurement line through the theodolite, and manually bind the U-shaped foundation bolts one by one to fix them. However, the precision of manual fixing and installation is poor, and it is difficult to ensure that the installation precision of the U-shaped foundation bolts of the whole square matrix is controlled within the allowable error range. SUMMARY

[0003] In order to make up for the above shortcomings, the utility model provides a device of improving photovoltaic bored pile pre-buried bolt positioning accuracy, aiming at improving the poor precision of manually fixing and installing U-shaped foundation bolts.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a device of improving photovoltaic bored pile pre-buried bolt positioning accuracy, the device comprises: a positioning frame, a positioning column and four positioning pipes; the middle part of the positioning frame is provided with a pouring hole for pouring; the positioning column has at least three and is fixedly connected with the positioning frame, and the positioning column is circular and uniformly distributed; the outer wall of each of the four positioning pipes is fixedly connected with the positioning frame, every two positioning pipes form a group, and two groups of positioning pipes are distributed on the two sides of the positioning frame, and each group of the positioning pipes is used for installing a pre-buried bolt.

[0005] Through the above technical scheme, the design of the positioning frame and the positioning column enables the whole device to be firmly positioned on the pre-buried pipe, ensures the accurate position of the U-shaped foundation bolt during installation, avoids the positioning error caused by manual operation, and enables the construction personnel to quickly and accurately complete the installation.

[0006] Preferably, the positioning frame comprises: two positioning ears, the bottom of each of the two positioning ears is fixedly connected with the positioning column; two short edges, the bottom of each of the two short edges is fixedly connected with the positioning column; two long edges, each of the two long edges is fixedly connected at the adjacent end of each of the two positioning ears, the two long edges and the two short edges are fixedly connected to form a rectangle, the middle part of the rectangle is provided with the pouring hole, and each of the positioning pipes in the same group is located on one side of the same long edge.

[0007] Preferably, the adjacent side distance of the two short edges is 30 cm.

[0008] Preferably, the positioning frame is made of angle steel, the positioning column is made of reinforcing steel, the positioning pipe is made of steel pipe, and the embedded bolt is a U-shaped anchor bolt.

[0009] Preferably, the positioning frame comprises a positioning ring provided with four positioning columns at the bottom, and four positioning ears fixedly connected with the positioning ring and uniformly distributed in a circular shape, wherein the positioning ear is composed of an inner ear and an outer ear integrally formed with the inner ear, the outer ear is located outside the positioning ring, the inner ear is located inside the positioning ring, and one side of one inner ear is fixedly connected to the outer wall of one positioning pipe.

[0010] Preferably, the top of one positioning column is fixedly connected to the bottom of one inner ear.

[0011] Preferably, the four positioning columns are uniformly distributed in a circular shape at the bottom of the positioning ring.

[0012] Preferably, the inner diameter of the positioning ring is 30 cm.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the positioning column fixedly arranged on the positioning frame is attached to the inner wall of the embedded pipe, which can improve the positioning accuracy of the photovoltaic cast-in-place pile embedded bolt.

[0015] 2. In the utility model, the pouring hole is designed to avoid hindering the pouring of concrete and improve the pouring efficiency.

[0016] 3. In the utility model, the two positioning ears are fixedly welded with the short side and the long side to ensure the stability of the structure and the accuracy of the positioning, the fixed connection between the short side and the long side is accurately controlled, the distance between the adjacent sides of the short side is designed to be cm, which ensures the geometric size accuracy of the positioning frame and further improves the positioning accuracy of the U-shaped anchor bolt. DRAWINGS

[0017] Figure 1 The positioning frame structure of the device for improving the positioning accuracy of the photovoltaic cast-in-place pile embedded bolt is shown in the structure diagram of an embodiment of the utility model;

[0018] Figure 2 The structure diagram of the short side and the long side of the device for improving the positioning accuracy of the photovoltaic cast-in-place pile embedded bolt is shown in the structure diagram of an embodiment of the utility model;

[0019] Figure 3 The structure diagram of the positioning column in an embodiment of the utility model is shown in the structure diagram of an embodiment of the utility model;

[0020] Figure 4The structure schematic view of the pre-buried pipe and the pre-buried bolt in an embodiment of the utility model is provided.

[0021] Figure 5 The structure schematic view of the outer ear and the inner ear of the device for improving the positioning precision of the pre-buried bolt of the photovoltaic cast-in-place pile is provided.

[0022] Figure 6 The structure schematic view of the pre-buried pipe and the pre-buried bolt in another embodiment of the utility model is provided.

[0023] Figure 7 The structure schematic view of the positioning column in another embodiment of the utility model is provided.

[0024] Legend:

[0025] 1, positioning frame; 11, pouring hole; 111, positioning ear; 112, short side; 113, long side; 121, positioning ring; 122, outer ear; 123, inner ear; 2, positioning column; 3, positioning pipe; 4, pre-buried pipe; 5, pre-buried bolt. Specific implementation

[0026] The technical solutions in the embodiments of the utility model will be described clearly and completely in combination with the drawings. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Embodiment 1

[0028] Reference Figure 1 And Figure 4 In order to improve the poor precision of manual installation of U-shaped anchor bolts, an embodiment of the utility model provides a device for improving the positioning precision of the pre-buried bolt of the photovoltaic cast-in-place pile, which comprises a positioning frame 1, a positioning column 2 and four positioning pipes 3. The positioning frame 1 is placed on the pre-buried pipe 4, the positioning column 2 is used for positioning, and the positioning pipe 3 is used for installing the pre-buried bolt 5. The pre-buried bolt 5 is a U-shaped anchor bolt, which facilitates manual operation and installation of the pre-buried bolt 5.

[0029] The middle part of the positioning frame 1 is provided with a pouring hole 11 for pouring. When the conventional pre-buried bolt positioning and fixing device is used, the pouring of the concrete of the photovoltaic cast-in-place pile is often hindered. The utility model avoids hindering the pouring of the concrete and improves the pouring efficiency by designing the pouring hole 11.

[0030] There are at least three positioning posts 2, all of which are fixedly connected to the positioning frame 1. The positioning posts 2 are evenly distributed in a circle; preferably, there are three or four positioning posts 2. Three positioning posts 2 can be distributed in an equilateral triangle, and four positioning posts 2 can be evenly distributed in a circle, with the triangle inscribed in the circle. In use, the positioning frame 1 is placed on the embedded pipe 4, and the outer wall of the positioning post 2 fits against the inner wall of the embedded pipe 4, which can improve the positioning accuracy of the photovoltaic grouting pile embedded bolts.

[0031] The outer walls of the four positioning tubes 3 are fixedly connected to the positioning frame 1. Each pair of positioning tubes 3 forms a group, and the two groups of positioning tubes 3 are distributed on both sides of the positioning frame 1. Each group of positioning tubes 3 is used to install one pre-embedded bolt 5. The pre-embedded bolt 5 is a U-shaped anchor bolt. The two ends of a U-shaped anchor bolt are installed using the two positioning tubes 3 in each group. The four positioning tubes 3 can install two U-shaped anchor bolts.

[0032] Example 2:

[0033] In traditional pre-embedded bolt installation, especially in photovoltaic cast-in-place pile projects, U-shaped anchor bolts require high precision. Particularly during the fixing process, errors in construction operations often lead to misalignment and tilting of the pre-embedded bolts, directly affecting the subsequent installation quality and structural safety. To address this issue, [the following text is missing from the original] Figures 1-4 Based on the above embodiment 1, the positioning frame 1 includes two positioning ears 111, two short sides 112 and two long sides 113; the bottom of each of the two positioning ears 111 is fixedly connected to a positioning post 2; the bottom of each of the two short sides 112 is fixedly connected to a positioning post 2; the two long sides 113 are respectively fixedly connected to the adjacent ends of the two positioning ears 111, and the two long sides 113 and the two short sides 112 are fixedly connected to form a rectangle, and an injection hole 11 is provided in the middle of the rectangle, and the positioning tubes 3 in the same group are all located on one side of the same long side 113.

[0034] By fixing and welding the two positioning ears 111 to the short side 112 and the long side 113, the stability of the structure and the accuracy of the positioning are ensured. The fixed connection between the short side 112 and the long side 113 is precisely controlled. In particular, the design of a 30 cm spacing between adjacent sides of the short side 112 ensures the accuracy of the geometric dimensions of the positioning frame 1, further improving the positioning accuracy of the U-shaped anchor bolts. Through precise dimensional control and stable structural design, the installation accuracy of the pre-embedded bolts is improved.

[0035] The positioning frame 1 is made of angle steel, the positioning column 2 is made of steel bars, the positioning tube 3 is made of steel pipe, and the pre-embedded bolt 5 is a U-shaped anchor bolt. The raw angle steel is cut and welded to form the positioning frame. The positioning column 2 and the positioning tube 3 are then welded to the positioning frame 1. The structure has strong stability, is simple to manufacture, easy to operate, can be reused, and saves costs.

[0036] Embodiment 3:

[0037] With reference to Figures 5-7 In the above embodiment 1, the positioning frame 1 comprises a positioning ring 121 and four positioning ears 111, the bottom of the positioning ring 121 is provided with four positioning columns 2; the four positioning ears 111 are fixedly connected with the positioning ring 121, and the four positioning ears 111 are circularly and uniformly distributed, the positioning ear 111 is composed of an inner ear 123 and an outer ear 122 which is integrally formed with the inner ear 123, the outer ear 122 is located on the outer side of the positioning ring 121, the inner ear 123 is located on the inner side of the positioning ring 121, and one side of one inner ear 123 is fixedly connected to the outer wall of one positioning pipe 3.

[0038] The inner ear 123 is connected with the outer wall of the positioning pipe 3 for mounting and supporting the embedded bolt, the outer ear 122 provides additional support to ensure the stability of the frame and the accuracy of the structure, the positioning ring 121 can reduce the frictional resistance with the embedded pipe 4, and the circular and uniform distribution of the four positioning ears 111 ensures that the entire positioning frame 1 has high symmetry and accuracy during installation, thereby greatly improving the positioning accuracy of the embedded bolt of the photovoltaic cast-in-place pile.

[0039] In another embodiment, the top of one positioning column 2 is fixedly connected to the bottom of one inner ear 123. Each positioning column 2 is connected to the bottom of each inner ear 123, and the four positioning columns 2 can be positioned at the top of the embedded pipe 4 to improve the positioning accuracy of the embedded bolt of the photovoltaic cast-in-place pile.

[0040] In another embodiment, in order to improve the positioning accuracy, the four positioning columns 2 are circularly and uniformly distributed at the bottom of the positioning ring 121. Four points are marked at equal distances on the positioning ring 121, and four positioning columns 2 are fixedly welded respectively, so that the manufacturing process is more convenient and fast, the measurement process is more simple and convenient, and the positioning accuracy is improved.

[0041] In another embodiment, in order to improve the positioning accuracy, the inner diameter of the positioning ring 121 is 30 centimeters, which avoids the inclination or position deviation of the positioning frame and ensures that the position of the embedded bolt remains accurate.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features, as long as they are within the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. made within the scope of the present application shall be included in the protection scope of the present application.

Claims

1. A device for improving the positioning accuracy of a photovoltaic pile pre-buried bolt, characterized in that, The device comprises: A positioning frame (1), the middle part of which is provided with a perfusion hole (11) for perfusion; Positioning columns (2), at least three of which are fixedly connected with the positioning frame (1) and are uniformly distributed in a circle; Four positioning pipes (3), the outer walls of which are fixedly connected with the positioning frame (1), every two of which form a group, and the two groups are respectively distributed on the two sides of the positioning frame (1), and each group is used for mounting a pre-buried bolt (5).

2. The device for improving the positioning accuracy of the pre-embedded bolt of the photovoltaic pile, according to claim 1, characterized in that, The positioning frame (1) comprises: Two positioning ears (111), the bottoms of which are fixedly connected with the positioning columns (2); Two short sides (112), the bottoms of which are fixedly connected with the positioning columns (2); Two long sides (113), which are respectively fixedly connected with the adjacent ends of the two positioning ears (111), are fixedly connected with the two short sides (112) to form a rectangle, and the middle part of the rectangle is provided with the perfusion hole (11), and the positioning pipes (3) in the same group are located on one side of the same long side (113).

3. The device for improving the positioning accuracy of the pre-embedded bolt of the photovoltaic pile, according to claim 2, characterized in that, The adjacent sides of the two short sides (112) are 30 cm apart.

4. The device for improving the positioning accuracy of the pre-embedded bolt of the photovoltaic pile according to claim 1 or 2, characterized in that, The positioning frame (1) is made of angle steel, the positioning columns (2) are made of steel bars, the positioning pipes (3) are made of steel pipes, and the pre-buried bolts (5) are U-shaped foundation bolts.

5. The device for improving the positioning accuracy of the pre-embedded bolt of the photovoltaic pile according to claim 1, characterized in that, The positioning frame (1) comprises: A positioning ring (121), the bottom of which is provided with four positioning columns (2); Four positioning ears (111), which are fixedly connected with the positioning ring (121) and are uniformly distributed in a circle, are composed of inner ears (123) and outer ears (122) integrally formed with the inner ears (123), the outer ears (122) are located on the outer side of the positioning ring (121), the inner ears (123) are located on the inner side of the positioning ring (121), and one side of one inner ear (123) is fixedly connected with the outer wall of one positioning pipe (3).

6. The device for improving the positioning accuracy of the pre-embedded bolt of the photovoltaic pile according to claim 5, characterized in that, The top of one positioning column (2) is fixedly connected with the bottom of one inner ear (123).

7. The device for improving the positioning accuracy of the pre-embedded bolt of the photovoltaic pile according to claim 5, characterized in that, The four positioning columns (2) are uniformly distributed in a circle at the bottom of the positioning ring (121).

8. The device for improving the positioning accuracy of the pre-embedded bolt of the photovoltaic pile according to claim 5, characterized in that, The inner diameter of the positioning ring (121) is 30 cm.