Mud briquetting and forming pretreatment device for sludge blending combustion treatment

By setting up a sludge co-firing treatment device with a conveying bin and an adjustable pressure plate, the problems of sludge adhesion and inconsistent specifications were solved, achieving efficient and uniform sludge incineration and improving incineration efficiency and effect.

CN223595935UActive Publication Date: 2025-11-25汕头中圣科营热电有限公司
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Patent Information

Application Number
CN202422886282.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-11-25
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

In existing sludge incineration equipment, sludge tends to adhere to the inner wall of the briquetting box, and sludge overflow and accumulation affects the movement of the push plate. In addition, the sludge blocks are of inconsistent size, resulting in poor incineration efficiency and effect.

Method used

A sludge co-firing treatment device was designed, which includes a conveying bin, an adjustable pressure plate, and a cylindrical rod. The device precisely controls the amount of sludge by using spiral blades, adjusts the height and position of the pressure plate to ensure that the sludge blocks are of uniform size, and improves the incineration efficiency through a porous structure.

Benefits of technology

It achieves airtightness of sludge during transportation, avoids leakage and overflow, ensures consistent sludge block size, improves incineration efficiency and effect, and meets the needs of different incineration processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mud briquetting forming pretreatment device for sludge blending combustion treatment, which relates to the technical field of sludge combustion treatment equipment and comprises a briquetting box, a discharge port is arranged on one side of the briquetting box, a support is arranged at the upper end of the briquetting box, and a first cylinder and a second cylinder are arranged on the support. The sealing structure of the conveying bin ensures that sludge does not leak or overflow in the transportation process, so that pollution of the sludge to the surrounding is avoided, the sludge amount needed by briquetting each time can be controlled by adjusting the rotating speed of the spiral blade, the sludge block amount is unified, the incineration effect is improved, and the sludge block amount is adjusted by adjusting the height and position of the pressing plate. A user can easily control specification parameters such as the thickness of the mud block, customized production of the specification of the mud block is achieved, it is ensured that the specification of the finally-treated mud block is consistent, the incineration process is more uniform and sufficient, and therefore the incineration efficiency and effect are improved, and the requirements of different incineration technologies for the specification of the mud block are met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of sludge combustion treatment equipment, specifically to a sludge material briquetting forming pretreatment device for sludge blending combustion treatment. BACKGROUND

[0002] In the sludge treatment process, sludge incineration is a key link. In this process, the dewatered sludge is heated and dried by the combustion boiler, and the organic matter in the sludge is oxidized by high temperature, and finally it is converted into ash, so as to achieve the purpose of sludge reduction, stabilization and harmlessness. In order to improve the efficiency of sludge incineration, usually before the sludge is put into the combustion boiler, pretreatment will be carried out, that is, the sludge is briquetted. Compared with the sludge in fluid state, the briquetted sludge is more convenient to put into the combustion boiler, which significantly improves the convenience of feeding.

[0003] The feeding pretreatment device for improving the efficiency of sludge combustion boiler in the patent of Chinese patent publication No. CN218409946U, before the sludge is injected into the briquetting box, the cylindrical rod at the bottom of the sealing plate is inserted into the briquetting box. After the briquetting of sludge, a large number of cylindrical rods installed at the bottom of the sealing plate can form a porous structure for the sludge block, so that the high temperature in the combustion boiler can quickly enter the inside of the sludge block during the incineration process, which shortens the time required for incineration and effectively improves the efficiency of sludge incineration.

[0004] However, this device also faces some problems in actual use. First of all, when the push rod pushes the push plate to push the sludge to the briquetting interval, the sludge is easy to adhere to the inner wall of the briquetting box, causing pollution. Secondly, if the amount of sludge in the feeding hopper is not properly controlled, too much sludge may overflow and accumulate on the back of the push plate, affecting the normal movement and use of the push plate. In addition, due to the different water content of different sludge and the different amount of sludge each time, it may also lead to inconsistent specifications of the final treated mud block, thereby affecting the incineration effect and efficiency. UTILITY MODEL CONTENTS

[0005] In view of the above problems, a sludge material briquetting forming pretreatment device for sludge blending combustion treatment is provided, which solves the problem of different product specifications of sludge by setting a conveying bin and an adjustable pressing plate.

[0006] To solve the problems in the prior art, the utility model provides a sludge material briquetting forming pretreatment device for sludge blending combustion treatment, which comprises a briquetting box, one side of the briquetting box is provided with a discharge port, the upper end of the briquetting box is provided with a support, the support is provided with a first cylinder and a second cylinder, the output end of the first cylinder is provided with a partition plate, the output end of the second cylinder is provided with a plurality of cylindrical rods, a conveying mechanism for conveying sludge is arranged in the briquetting box, and an adjustable height pressing plate is slidably arranged on the cylindrical rod.

[0007] Preferably, the top end of the briquetting box is provided with a fixing frame, a hydraulic cylinder is arranged between the bottom of the briquetting box and the fixing frame, and the output end of the hydraulic cylinder is provided with a push plate.

[0008] Preferably, the conveying mechanism comprises a feeding hopper arranged at the upper end of the briquetting box, the lower end of the feeding hopper is provided with a conveying bin in communication with the feeding hopper, the conveying bin is rotatably provided with a spiral blade for conveying sludge, and the outlet of the conveying bin is in communication with the forming cavity.

[0009] Preferably, the second cylinder output end is provided with a connecting plate, the lower end of the connecting plate is uniformly provided with a plurality of cylindrical rods, the four corners of the connecting plate are each provided with a sliding hole, a sliding rod is slidably arranged in the sliding hole, the lower end of the sliding rod is connected through a pressing plate, and the outer side of each sliding rod is provided with a fixing sleeve for controlling the position of the sliding rod.

[0010] Preferably, the upper end of the briquetting box is provided with a socket for the partition plate to enter, and an opening for the pressing plate and the cylindrical rod to enter and exit.

[0011] The beneficial effects of the present application compared with the prior art are:

[0012] 1. The present application is provided with a conveying bin and a sealing structure of the conveying bin, which can ensure that the sludge does not leak or overflow during transportation, thereby avoiding pollution of the surrounding environment. In addition, by adjusting the rotating speed of the spiral blade, the amount of sludge required for each briquetting operation can be accurately controlled, so that the weight of the briquettes is uniform, and the incineration effect is improved.

[0013] 2. By adjusting the height and position of the pressing plate, the user can easily control the thickness and other specification parameters of the briquettes, realize customized production of briquettes, ensure that the specifications of the final processed briquettes are consistent, and make the incineration process more uniform and sufficient, thereby improving the incineration efficiency and effect, and meeting the needs of different incineration processes for briquette specifications. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a three-dimensional structure schematic view of a sludge mixing and burning treatment mud material briquetting forming pretreatment device.

[0015] Figure 2 It is a cross-sectional structure schematic view of a sludge mixing and burning treatment mud material briquetting forming pretreatment device.

[0016] Figure 3 It is a three-dimensional cross-sectional structure schematic view of a sludge mixing and burning treatment mud material briquetting forming pretreatment device.

[0017] Figure 4 It is a three-dimensional structure schematic view of a cylindrical rod and a pressing plate of a sludge mixing and burning treatment mud material briquetting forming pretreatment device.

[0018] The figure marks are: 100, briquetting box; 101, supporting leg; 102, discharge port; 200, fixing frame; 201, feeding hopper; 202, supporting seat; 203, conveying bin; 204, driving motor; 205, rotating shaft; 206, spiral blade; 300, hydraulic cylinder; 301, push plate; 400, support; 401, first air cylinder; 402, socket; 403, partition plate; 404, second air cylinder; 405, connecting plate; 406, cylindrical rod; 407, sliding hole; 408, sliding rod; 409, pressing plate; 410, fixing sleeve; 411, limiting plate; 412, opening; 500, perforated plate; 501, gauze; 502, wastewater collection box; 503, drain pipe. DETAILED DESCRIPTION

[0019] In order to further understand the characteristics, technical means and specific purposes and functions achieved by the utility model, the utility model will be described in further detail below in combination with the drawings and specific embodiments.

[0020] Referring to Figures 1-4 As shown in the figure, a sludge briquetting forming pretreatment device for sludge blending combustion treatment, comprising a briquetting box 100, the briquetting box 100 is provided with a discharge port 102 on one side, the briquetting box 100 is provided with a support 400 on the upper end, the support 400 is provided with a first air cylinder 401 and a second air cylinder 404, wherein the first air cylinder 401 is provided with a partition plate 403 on the output end, the second air cylinder 404 is provided with a plurality of cylindrical rods 406 on the output end, the briquetting box 100 is provided with a conveying mechanism for conveying sludge, and the cylindrical rod 406 is provided with an adjustable height pressing plate 409 which is slidably arranged on the cylindrical rod 406.

[0021] Referring to Figures 2-3 As shown in the figure, the briquetting box 100 is provided with a fixing frame 200 at the top end, the briquetting box 100 is provided with a hydraulic cylinder 300 between the bottom and the fixing frame 200, the hydraulic cylinder 300 is provided with a push plate 301 on the output end, the push plate 301 and the partition plate 403 cooperate to form a forming cavity inside the briquetting box 100, the briquetting box 100 is provided with a supporting leg 101 at the lower end, when in use, the first air cylinder 401 is started, so that the partition plate 403 is inserted into the socket 402, the partition plate 403 is in close contact with the inner wall of the briquetting box 100, the forming cavity is formed, and the sludge briquetting operation is facilitated, after the sludge briquetting is completed, the partition plate 403 is retracted through the first air cylinder 401, and the briquetting is pushed out from the discharge port 102 by starting the hydraulic cylinder 300.

[0022] Referring to Figures 2-3As shown, the transport mechanism includes a feed hopper 201 arranged at the upper end of the briquetting box 100, the lower end of the feed hopper 201 is provided with a conveying bin 203 in communication therewith, the conveying bin 203 is rotatably provided with a spiral blade 206 for transporting sludge, and the outlet of the conveying bin 203 is in communication with the forming cavity, the inner bottom of the fixed frame 200 is provided with a support seat 202, the upper end of the support seat 202 is provided with the conveying bin 203, the end of the conveying bin 203 is provided with a drive motor 204, the output end of the drive motor 204 is provided with a rotating shaft 205, the outer side of the rotating shaft 205 is provided with the spiral blade 206, in use, first put the sludge into the feed hopper 201, the sludge will enter the conveying bin 203 through the feed hopper 201, then start the drive motor 204, so that the rotating shaft 205 drives the spiral blade 206 to rotate, and then pushes the sludge forward along the conveying bin 203 to the forming cavity, in this process, the number of sludge entering the forming cavity can be adjusted by controlling the rotating speed of the drive motor 204, to prepare for the subsequent briquetting forming step.

[0023] Referring to Figure 4 As shown, the second cylinder 404 is provided with a connecting plate 405, a plurality of cylindrical rods 406 are uniformly distributed at the lower end of the connecting plate 405, a sliding hole 407 is arranged at each of the four corners of the connecting plate 405, a sliding rod 408 is slidably arranged in the sliding hole 407, the lower end of each sliding rod 408 is connected through a pressing plate 409, a fixing sleeve 410 for controlling the position of the sliding rod 408 is arranged at the outer side of each sliding rod 408, the upper end of each sliding rod 408 is provided with a limiting plate 411, and a plurality of perforated plates 500 are fixedly arranged on the bottom plate of the briquetting box 100, gauze 501 is arranged at the upper end of each perforated plate 500, a wastewater collecting box 502 corresponding to the perforated plate 500 is arranged at the lower end of the briquetting box 100, a drain pipe 503 is arranged on the wastewater collecting box 502, in use, first adjust the position of the pressing plate 409 according to the needs and the water content of the sludge, so that the specifications of the final product are determined, after the position adjustment is completed, the position of the sliding rod 408 is fixed by using the fixing sleeve 410, and then the position of the pressing plate 409 is fixed, then start the second cylinder 404, so that the connecting plate 405 drives the cylindrical rod 406 and the pressing plate 409 to descend, until the lower end of the cylindrical rod 406 contacts the inner bottom of the briquetting box 100, then start the hydraulic cylinder 300, so that the push plate 301 moves to the sludge, and the sludge is pressed into a block shape, in the briquetting process, the excess water in the sludge is discharged from the perforated plate 500 into the wastewater collecting box 502 through the filtration of the gauze 501, and then discharged from the drain pipe 503, when the sludge pressing is completed, the connecting plate 405 drives the cylindrical rod 406 to move upward through the second cylinder 404, and then the cylindrical rod 406 is pulled out from the mud block, so that the mud block forms a porous structure, shortens the time needed for incineration, and effectively improves the efficiency of sludge incineration.

[0024] The above embodiment discloses a sludge briquetting forming pretreatment device for sludge incineration treatment, in use, first, the sludge is put into the feeding hopper 201, the sludge enters the conveying bin 203 through the feeding hopper 201, then the first air cylinder 401 is started, so that the partition plate 403 is inserted into the socket 402, the partition plate 403 is in close contact with the inner wall of the briquetting box 100, the forming cavity is formed, at this time, the driving motor 204 is started, so that the rotating shaft 205 drives the spiral blade 206 to rotate, and then the sludge is pushed forward along the conveying bin 203 to the forming cavity, in this process, the number of sludge entering the forming cavity can be adjusted by controlling the rotating speed of the driving motor 204, so as to prepare for the subsequent briquetting forming step, then the position of the pressing plate 409 is adjusted according to the need and the water content of the sludge, so that the specification of the final product is determined, after the position adjustment is completed, the position of the slide rod 408 is fixed by using the fixing sleeve 410, and then the position of the pressing plate 409 is fixed, then the second air cylinder 404 is started, so that the connecting plate 405 drives the cylindrical rod 406 and the pressing plate 409 to descend, until the lower end of the cylindrical rod 406 contacts the bottom of the briquetting box 100, then the hydraulic cylinder 300 is started, so that the push plate 301 moves to the sludge, and the sludge is pressed into a block, in the briquetting process, the excess water in the sludge is filtered by the gauze 501 and discharged from the porous plate 500 into the wastewater collection box 502, and then discharged from the drain pipe 503, when the sludge pressing is completed, the connecting plate 405 drives the cylindrical rod 406 to move upward through the second air cylinder 404, and then the cylindrical rod 406 is pulled out of the mud block, so that the mud block forms a porous structure, the time required for incineration is shortened, and the efficiency of sludge incineration is effectively improved, when the sludge briquetting is completed, the partition plate 403 is retracted through the first air cylinder 401, and then the mud block is pushed out of the discharge port 102 through the hydraulic cylinder 300.

[0025] The above embodiment only expresses one or several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. A sludge briquetting forming pretreatment device for sludge co-combustion treatment, comprising a briquetting box (100), one side of the briquetting box (100) is provided with a discharge port (102), the upper end of the briquetting box (100) is provided with a support (400), the support (400) is provided with a first air cylinder (401) and a second air cylinder (404), wherein the output end of the first air cylinder (401) is provided with a partition plate (403), and the output end of the second air cylinder (404) is provided with a plurality of cylindrical rods (406), characterized in that, The briquetting box (100) is internally provided with a conveying mechanism for conveying sludge, and the cylindrical rods (406) are slidably provided with height-adjustable pressing plates (409).

2. The sludge briquette forming pretreatment device for sludge incineration treatment according to claim 1, characterized in that, The briquetting box (100) is internally provided with a fixed frame (200) at the top end, and a hydraulic cylinder (300) is arranged between the bottom of the briquetting box (100) and the fixed frame (200), and the output end of the hydraulic cylinder (300) is provided with a push plate (301), and the push plate (301) cooperates with the partition plate (403) to form a forming cavity inside the briquetting box (100).

3. The sludge briquette forming pretreatment device for sludge incineration treatment according to claim 2, characterized in that, The conveying mechanism comprises a feeding hopper (201) arranged at the upper end of the briquetting box (100), and the lower end of the feeding hopper (201) is provided with a conveying bin (203) in communication therewith, and the conveying bin (203) is rotatably provided with a spiral blade (206) for conveying sludge, and the outlet of the conveying bin (203) is in communication with the forming cavity.

4. The sludge briquette forming pretreatment device for sludge incineration treatment according to claim 1, characterized in that, The output end of the second cylinder (404) is provided with a connecting plate (405), and the lower end of the connecting plate (405) is uniformly provided with a plurality of cylindrical rods (406), and the four corners of the connecting plate (405) are each provided with a sliding hole (407), and the sliding hole (407) is slidably provided with a sliding rod (408), and the lower end of the sliding rod (408) is connected through a pressing plate (409), and the outer side of each sliding rod (408) is provided with a fixing sleeve (410) for controlling the position of the sliding rod (408).

5. The sludge material briquetting forming pretreatment device for sludge incineration blending treatment according to claim 4, characterized in that, The upper end of the briquetting box (100) is provided with a socket (402) for the partition plate (403) to enter, and an opening (412) for the pressing plate (409) and the cylindrical rod (406) to enter and exit.

Citation Information

Patent Citations

  • Feed pretreatment device for improving efficiency of sludge combustion boiler

    CN218409946U