Kiln car sweeper capable of reversing flexibly

Abstract

The utility model relates to the technical field of kiln car sweeping, and discloses a kiln car sweeper capable of reversing flexibly, which comprises a steering mechanism, an adjusting mechanism, a moving mechanism and a discharging mechanism, the steering mechanism comprises a fixing frame, the inner wall of the fixing frame is connected with a supporting sliding block in a sliding mode, the bottom of the supporting sliding block is fixedly connected with an adjusting motor, and the adjusting motor is connected with the moving mechanism in a sliding mode. The output end of the adjusting motor is fixedly connected with a motor rotating rod, and the bottom of the motor rotating rod is fixedly connected with a gear. When an adjusting motor is operated, the output end of the adjusting motor rotates a motor rotating rod, the motor rotating rod rotates a gear, the gear is meshed with a second gear, the second gear rotates a slag storage bin, the slag storage bin drives a rotating shaft, the bottom of the rotating shaft makes contact with the top of a connecting block to rotate, then the slag storage bin drives a slag suction pipe, and the slag suction pipe drives an air pressure compression head. Therefore, angle change is achieved, the device can be suitable for kiln cars of different specifications, and after the direction is adjusted, workers can operate or maintain the kiln cars conveniently.

Description

Technical Field

[0001] This utility model relates to the field of kiln car cleaning technology, and in particular to a kiln car cleaner that can flexibly change direction. Background Technology

[0002] Designing a kiln car cleaner capable of flexible reversal requires comprehensive consideration of its drive system, reversing control, working principle, and sensor system. By employing technologies such as servo motor control, a track system, a multi-jointed robotic arm, and brush design, the cleaner can adapt to different working environments and flexibly adjust its cleaning direction, ensuring efficient cleaning of the kiln car surface. Furthermore, integrating an intelligent control system and high-temperature corrosion-resistant materials can further enhance the equipment's reliability and service life.

[0003] Most existing kiln car cleaners have the disadvantage of being non-adjustable, which can lead to them occupying space when not in use, making it impossible for workers to move around the kiln car, and increasing the risk of collisions that could cause injuries. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a kiln car cleaner that can flexibly change direction.

[0005] This utility model is achieved by the following technical solution: a kiln car cleaner that can flexibly change direction, including a steering mechanism, an adjusting mechanism, a moving mechanism and a discharging mechanism. The adjusting mechanism is located on the left side of the steering mechanism, the moving mechanism is located at the bottom of the steering mechanism, and the discharging mechanism is located inside the steering mechanism.

[0006] The steering mechanism includes a fixed frame, a supporting slider slidably connected to the inner wall of the fixed frame, an adjusting motor fixedly connected to the bottom of the supporting slider, a motor rotating rod fixedly connected to the output end of the adjusting motor, a gear fixedly connected to the bottom of the motor rotating rod, a supporting base fixedly connected to the top of the supporting slider, an airflow guide chamber fixedly connected to the bottom of the supporting base, a connecting block fixedly connected to the bottom of the airflow guide chamber, a rotating shaft rotatably connected to the outer wall of the connecting block, a slag storage bin fixedly connected to the bottom of the rotating shaft, a second gear fixedly connected to the outer wall of the slag storage bin, the outer wall of the second gear meshing with the outer wall of the gear, a slag suction pipe connected to the left side of the inner wall of the slag storage bin, a pneumatic compression head slidably connected to the inner wall of the end of the slag suction pipe away from the slag storage bin, an isolation plate fixedly connected to the inner wall of the slag storage bin, a pneumatic suction pipe connected to the inner wall of the supporting base, a dust filter fixedly connected to the bottom of the pneumatic suction pipe inside the airflow guide chamber, a vacuum cleaner connected to the top of the pneumatic suction pipe.

[0007] As a further improvement to the above solution, two fixing frames are provided, which are symmetrically arranged around the center of the support base. Two support sliders are also provided, which are symmetrically arranged around the center of the support base.

[0008] Through the above technical solution, the motor is operated and adjusted, the output end of the motor rotates the motor rotating rod, the motor rotating rod rotates the gear, the gear meshes with gear two, gear two rotates the slag storage bin, the slag storage bin drives the rotating shaft, so that the bottom of the rotating shaft contacts the top of the connecting block to rotate, and then the slag storage bin drives the slag suction pipe, and the slag suction pipe drives the air pressure compression head.

[0009] As a further improvement to the above solution, the adjustment mechanism includes a fixed base, the bottom of which is fixedly connected to the top of the air pressure compressor head. A rotating groove is provided on the top of the fixed base, and a rotating screw is rotatably connected to the inner wall of the rotating groove. A fixing ring is threadedly connected to the outer wall of the rotating screw. The inner wall of the fixing ring is fixedly connected to the outer wall of the slag suction pipe, and a nut is threadedly connected to the outer wall of the fixing ring. An adjustment handle is fixedly connected to the top of the rotating screw.

[0010] As a further improvement to the above solution, several rotating grooves are provided, and the several rotating grooves are evenly arranged around the center of the fixed base. Several rotating screws are provided, and the several rotating screws are evenly arranged around the center of the slag suction pipe.

[0011] Using the above technical solution, the nut is rotated, causing it to move upward along the rotating screw. Then, the adjusting handle is rotated, causing the rotating screw to rotate inside the rotating groove opened on the top of the fixed seat. At the same time, the rotating screw moves downward around the fixed ring as the center. The rotating screw pushes the fixed seat, and the fixed seat pushes the air pressure compression head.

[0012] As a further improvement to the above solution, the moving mechanism includes a motor mounting base, the top of which is fixedly connected to the bottom of the support base, a dual-head motor is fixedly connected to the bottom of the motor mounting base, a second motor rotating rod is fixedly connected to the output end of the dual-head motor, and a drive wheel is fixedly connected to the right side of the second motor rotating rod.

[0013] As a further improvement to the above solution, the outer wall of the drive wheel is in contact with the top of the fixed frame, a second support rod is fixedly connected to the bottom of the support base, a rotating rod is fixedly connected to the bottom of the second support rod, a driven wheel is rotatably connected to the right side of the rotating rod, and the outer wall of the driven wheel is in contact with the top of the fixed frame.

[0014] Through the above technical solution, a dual-head motor is operated. The output end of the dual-head motor rotates the second motor rotating rod. The second motor rotating rod rotates the drive wheel, causing the drive wheel to move back and forth along the fixed frame. Then, the drive wheel drives the second motor rotating rod, which in turn drives the dual-head motor. The dual-head motor drives the motor mounting base, which in turn drives the support base. The support base then electrically supports the second motor, which in turn drives the rotating rod.

[0015] As a further improvement to the above solution, the discharge mechanism includes a discharge port, which is located at the bottom of the slag storage bin. A discharge trough is provided at the bottom of the inner wall of the slag storage bin. A discharge baffle is slidably connected to the inner wall of the discharge trough, and an operating handle is fixedly connected to the outer wall of the discharge baffle.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention utilizes an adjustable motor to rotate a motor output rod, which in turn rotates a gear. This gear meshes with a second gear, which in turn rotates a slag storage bin. The slag storage bin then drives a rotating shaft, causing the bottom of the shaft to contact the top of a connecting block for rotation. Subsequently, the slag storage bin drives a slag suction pipe, which in turn drives a pneumatic compression head, thereby changing the angle. This allows the invention to be used with kiln cars of different specifications, and the adjusted direction facilitates operation or maintenance of the kiln car by workers.

[0018] This invention utilizes a rotating nut to move it upwards along a rotating screw. Then, rotating the adjusting handle causes the rotating screw to rotate within a groove on the top of the fixed base. Simultaneously, the rotating screw moves downwards around the fixed ring, pushing the fixed base, which in turn pushes the pneumatic compression head. This causes the pneumatic compression head to slide downwards along the inner wall of the suction pipe, enabling the equipment to clean materials at different heights.

[0019] This invention utilizes a dual-head motor. The output of the dual-head motor rotates a second motor rotating rod, which in turn rotates a drive wheel. This drive wheel moves back and forth along a fixed frame, causing the drive wheel to drive the second motor rotating rod, which in turn drives the dual-head motor. The dual-head motor drives a motor mounting base, which in turn drives a support base. The support base drives a second support rod, which in turn drives a rotating rod. The rotating rod drives a driven wheel, and simultaneously, the support base drives an airflow guide chamber. This allows the cleaning equipment to clean dust from different locations on the kiln car. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic cross-sectional view of the steering mechanism of this utility model;

[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the slag suction pipe of this utility model;

[0023] Figure 4 This utility model Figure 3 Enlarged structural diagram of section A in the middle;

[0024] Figure 5 This is a schematic diagram of the adjustment mechanism of this utility model;

[0025] Figure 6 This is a schematic diagram of the moving mechanism structure of this utility model;

[0026] Figure 7 This is a schematic diagram of the material discharge mechanism of this utility model.

[0027] Explanation of key symbols:

[0028] 1. Steering mechanism; 101. Fixed frame; 102. Adjusting motor; 103. Motor rotating rod; 104. Gear; 105. Support base; 106. Airflow guide chamber; 107. Connecting block; 108. Rotating shaft; 109. Slag storage chamber; 110. Gear II; 111. Slag suction pipe; 112. Air pressure compression head; 113. Isolation plate; 114. Air pressure suction pipe; 115. Dust filter screen; 116. Vacuum cleaner; 117. Support slider; 2. Adjusting mechanism; 201. Fixed base; 202. Rotating groove; 203. Rotating screw; 204. Fixed ring; 205. Nut; 206. Adjusting handle; 3. Moving mechanism; 301. Double-headed motor; 302. Motor rotating rod two; 303. Drive wheel; 304. Support rod two; 305. Rotating rod; 306. Driven wheel; 307. Motor fixed base; 4. Discharge mechanism; 401. Discharge port; 402. Discharge groove; 403. Discharge baffle; 404. Operating handle. Detailed Implementation

[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0030] Example:

[0031] Please combine Figure 1-7 This embodiment provides a kiln car cleaner capable of flexible reversal, comprising a steering mechanism 1, an adjustment mechanism 2, a moving mechanism 3, and a discharge mechanism 4. The adjustment mechanism 2 is located on the left side of the steering mechanism 1, the moving mechanism 3 is located at the bottom of the steering mechanism 1, and the discharge mechanism 4 is located inside the steering mechanism 1.

[0032] The steering mechanism 1 includes a fixed frame 101, a support slider 117 slidably connected to the inner wall of the fixed frame 101, an adjusting motor 102 fixedly connected to the bottom of the support slider 117, a motor rotating rod 103 fixedly connected to the output end of the adjusting motor 102, a gear 104 fixedly connected to the bottom of the motor rotating rod 103, a support base 105 fixedly connected to the top of the support slider 117, an airflow guide chamber 106 fixedly connected to the bottom of the support base 105, a connecting block 107 fixedly connected to the bottom of the airflow guide chamber 106, a rotating shaft 108 rotatably connected to the outer wall of the connecting block 107, and a slag storage bin 109 fixedly connected to the bottom of the rotating shaft 108. A gear 110 is fixedly connected to the outer wall of the slag storage bin 109. The outer wall of the gear 110 meshes with the outer wall of the gear 104. A slag suction pipe 111 is connected to the left side of the inner wall of the slag storage bin 109. A pneumatic compression head 112 is slidably connected to the inner wall of the end of the slag suction pipe 111 away from the slag storage bin 109. An isolation plate 113 is fixedly connected to the inner wall of the slag storage bin 109. A pneumatic suction pipe 114 is connected to the inner wall of the support base 105. The bottom of the pneumatic suction pipe 114 is connected to the inside of the airflow guide chamber 106. A dust filter 115 is fixedly connected to the inner wall of the pneumatic suction pipe 114. A vacuum cleaner 116 is connected to the top of the pneumatic suction pipe 114.

[0033] There are two fixing brackets 101, which are symmetrically arranged around the center of the support base 105. There are also two support sliders 117, which are symmetrically arranged around the center of the support base 105.

[0034] The adjusting mechanism 2 includes a fixed base 201, the bottom of which is fixedly connected to the top of the air pressure compression head 112. A rotating groove 202 is provided on the top of the fixed base 201. A rotating screw 203 is rotatably connected to the inner wall of the rotating groove 202. A fixing ring 204 is threadedly connected to the outer wall of the rotating screw 203. The inner wall of the fixing ring 204 is fixedly connected to the outer wall of the slag suction pipe 111. A nut 205 is threadedly connected to the outer wall of the fixing ring 204. An adjusting handle 206 is fixedly connected to the top of the rotating screw 203.

[0035] Several rotating grooves 202 are provided, and the several rotating grooves 202 are evenly arranged around the center of the fixed base 201. Several rotating screws 203 are provided, and the several rotating screws 203 are evenly arranged around the center of the slag suction pipe 111.

[0036] The moving mechanism 3 includes a motor mounting base 307. The top of the motor mounting base 307 is fixedly connected to the bottom of the support base 105. A dual-head motor 301 is fixedly connected to the bottom of the motor mounting base 307. A motor rotating rod 302 is fixedly connected to the output end of the dual-head motor 301. A drive wheel 303 is fixedly connected to the right side of the motor rotating rod 302.

[0037] The outer wall of the drive wheel 303 is in contact with the top of the fixed frame 101. The bottom of the support base 105 is fixedly connected to the second support rod 304. The bottom of the second support rod 304 is fixedly connected to the rotating rod 305. The right side of the rotating rod 305 is rotatably connected to the driven wheel 306. The outer wall of the driven wheel 306 is in contact with the top of the fixed frame 101.

[0038] The discharge mechanism 4 includes a discharge port 401, which is located at the bottom of the slag storage bin 109. A discharge trough 402 is provided at the bottom of the inner wall of the slag storage bin 109. A discharge baffle 403 is slidably connected to the inner wall of the discharge trough 402. An operating handle 404 is fixedly connected to the outer wall of the discharge baffle 403.

[0039] The implementation principle of a kiln car cleaner capable of flexible reversibility in this embodiment is as follows: By operating the vacuum cleaner 116, air is drawn outward through the air pressure suction pipe 114. The air pressure suction pipe 114 then creates a negative pressure inside the guide chamber 106, which in turn creates a negative pressure inside the slag storage chamber 109. This negative pressure inside the slag storage chamber 109 is drawn upward through the slag suction pipe 111. The slag suction pipe 111 compresses the air pressure through the air pressure compression head 112, drawing in dust from the bottom of the air pressure compression head 112. This dust extends through the slag suction pipe 111 into the slag storage chamber 109. The debris inside the slag storage chamber 109 is blocked by the isolation plate 113. The air passing through the isolation plate 113 is then filtered by the dust filter screen 115, preventing... To prevent dust from clogging the vacuum cleaner 116, when too much garbage accumulates inside the slag storage bin 109, the operating handle 404 is pulled outward. The operating handle 404 pulls the discharge baffle 403, causing the discharge baffle 403 to move outward along the discharge chute 402. Then, the garbage inside the slag storage bin 109 is discharged outward along the discharge port 401. By operating the regulating motor 102, the output end of the regulating motor 102 rotates the motor rotating rod 103. The motor rotating rod 103 rotates the gear 104. The gear 104 meshes with the second gear 110. The second gear 110 rotates the slag storage bin 109. The slag storage bin 109 drives the rotating shaft 108, causing the bottom of the rotating shaft 108 to contact the top of the connecting block 107 and rotate. Then, the slag storage bin 109 drives the slag suction pipe 111. 111 drives the pneumatic compression head 112, thereby changing the angle to accommodate kiln cars of different specifications. Adjusting the direction facilitates operation and maintenance of the kiln car by workers. Rotating the nut 205 causes it to move upwards along the rotating screw 203. Then, rotating the adjusting handle 206 rotates the rotating screw 203, causing it to rotate within the rotating groove 202 on the top of the fixed base 201. Simultaneously, the rotating screw 203 moves downwards around the fixed ring 204, pushing the fixed base 201, which in turn pushes the pneumatic compression head 112, causing it to slide downwards along the inner wall of the slag suction pipe 111. This allows the equipment to handle materials of different heights. The material is cleaned by operating a dual-head motor 301. The output end of the dual-head motor 301 rotates the second motor rotating rod 302, which in turn rotates the drive wheel 303. This causes the drive wheel 303 to move back and forth along the fixed frame 101. The drive wheel 303 then drives the second motor rotating rod 302, which in turn drives the dual-head motor 301. The dual-head motor 301 drives the motor mounting base 307, which in turn drives the support base 105. The support base 105 drives the second support rod 304, which in turn drives the rotating rod 305. The rotating rod 305 drives the driven wheel 306. At the same time, the support base 105 drives the airflow guide chamber 106, thereby enabling the cleaning equipment to clean the dust in different locations on the kiln car.

[0040] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A kiln car cleaner capable of flexible reversal, characterized in that, It includes a steering mechanism (1), an adjustment mechanism (2), a moving mechanism (3) and a discharge mechanism (4). The adjustment mechanism (2) is located on the left side of the steering mechanism (1), the moving mechanism (3) is located at the bottom of the steering mechanism (1), and the discharge mechanism (4) is located inside the steering mechanism (1). The steering mechanism (1) includes a fixed frame (101), a support slider (117) is slidably connected to the inner wall of the fixed frame (101), an adjusting motor (102) is fixedly connected to the bottom of the support slider (117), a motor rotating rod (103) is fixedly connected to the output end of the adjusting motor (102), a gear (104) is fixedly connected to the bottom of the motor rotating rod (103), a support seat (105) is fixedly connected to the top of the support slider (117), an airflow guide chamber (106) is fixedly connected to the bottom of the support seat (105), a connecting block (107) is fixedly connected to the bottom of the airflow guide chamber (106), a rotating shaft (108) is rotatably connected to the outer wall of the connecting block (107), and a slag storage bin (108) is fixedly connected to the bottom of the rotating shaft (108). 9) A gear 2 (110) is fixedly connected to the outer wall of the slag storage bin (109). The outer wall of the gear 2 (110) is meshed with the outer wall of the gear (104). A slag suction pipe (111) is connected to the left side of the inner wall of the slag storage bin (109). A pneumatic compression head (112) is slidably connected to the inner wall of the end of the slag suction pipe (111) away from the slag storage bin (109). An isolation plate (113) is fixedly connected to the inner wall of the slag storage bin (109). A pneumatic suction pipe (114) is connected to the inner wall of the support base (105). The bottom of the pneumatic suction pipe (114) is connected to the inside of the airflow guide chamber (106). A dust filter (115) is fixedly connected to the inner wall of the pneumatic suction pipe (114). A vacuum cleaner (116) is connected to the top of the pneumatic suction pipe (114).

2. The kiln car cleaner capable of flexible reversing as described in claim 1, characterized in that: Two fixing frames (101) are provided, and the two fixing frames (101) are arranged symmetrically with respect to the center of the support base (105). Two support sliders (117) are provided, and the two support sliders (117) are arranged symmetrically with respect to the center of the support base (105).

3. The kiln car cleaner capable of flexible reversing as described in claim 1, characterized in that: The adjustment mechanism (2) includes a fixed base (201), the bottom of which is fixedly connected to the top of the air pressure compression head (112). A rotating groove (202) is provided on the top of the fixed base (201). A rotating screw (203) is rotatably connected to the inner wall of the rotating groove (202). A fixing ring (204) is threadedly connected to the outer wall of the rotating screw (203). The inner wall of the fixing ring (204) is fixedly connected to the outer wall of the slag suction pipe (111). A nut (205) is threadedly connected to the outer wall of the fixing ring (204). An adjustment handle (206) is fixedly connected to the top of the rotating screw (203).

4. A kiln car cleaner capable of flexible reversing as described in claim 3, characterized in that: The rotating groove (202) is provided in a plurality of places, and the plurality of rotating grooves (202) are evenly arranged around the center of the fixed base (201). The rotating screw (203) is provided in a plurality of places, and the plurality of rotating screws (203) are evenly arranged around the center of the slag suction pipe (111).

5. A kiln car cleaner capable of flexible reversing as described in claim 1, characterized in that: The moving mechanism (3) includes a motor mounting base (307), the top of which is fixedly connected to the bottom of the support base (105), a double-headed motor (301) is fixedly connected to the bottom of the motor mounting base (307), a motor rotating rod (302) is fixedly connected to the output end of the double-headed motor (301), and a drive wheel (303) is fixedly connected to the right side of the motor rotating rod (302).

6. A kiln car cleaner capable of flexible reversing as described in claim 5, characterized in that: The outer wall of the drive wheel (303) is in contact with the top of the fixed frame (101). The bottom of the support base (105) is fixedly connected to the second support rod (304). The bottom of the second support rod (304) is fixedly connected to the rotating rod (305). The right side of the rotating rod (305) is rotatably connected to the driven wheel (306). The outer wall of the driven wheel (306) is in contact with the top of the fixed frame (101).

7. A kiln car cleaner capable of flexible reversing as described in claim 1, characterized in that: The discharge mechanism (4) includes a discharge port (401), which is located at the bottom of the slag storage bin (109). A discharge trough (402) is provided at the bottom of the inner wall of the slag storage bin (109). A discharge baffle (403) is slidably connected to the inner wall of the discharge trough (402), and an operating handle (404) is fixedly connected to the outer wall of the discharge baffle (403).

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