Device for detecting inner diameter of automobile oil pipe joint
By using a pneumatic internal diameter measuring instrument and an automatic detection device for the product carrier, the problems of low efficiency in detecting the internal diameter of oil pipe joints and product damage have been solved, achieving efficient and reliable internal diameter detection, improving product quality and reducing costs.
Patent Information
- Application Number
- CN202422654663.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In existing technologies, the efficiency of detecting the inner diameter of oil pipe joints is low, it is greatly affected by the skill level of workers, and manual inspection is prone to product damage, making it difficult to control the consistency of quality.
An automatic testing device, consisting of a pneumatic internal diameter measuring instrument and a product carrier, including a leak prevention mechanism and an alarm, is used to automatically detect the internal diameter of the oil pipe joint, thus avoiding product damage during the testing process.
It improved testing efficiency, enhanced testing quality, reduced production costs, and ensured product pass rate and quality consistency.
Smart Images

Figure CN223596853U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of machining, especially relates to a car oil pipe joint inner diameter detection device. BACKGROUND
[0002] In the system composition of the automobile, the fuel system of the automobile is one of the most important parts, it is one of the key parts of the normal operation of the engine, mainly responsible for providing clean and appropriate fuel to the engine.
[0003] Among them, the direct injection type oil pipe joint is one of the common oil pipe joint types, mainly used on the direct injection type engine. Figure 1 As shown in the direct injection type oil pipe joint structure schematic view, including the oil inlet hole on the one end of horizontal shaft part and the oil outlet hole on the one end of vertical shaft part, the oil inlet hole and the oil outlet hole are communicated in the oil pipe joint, the oil inlet hole is responsible for receiving high pressure fuel from the fuel system and introducing it into the oil pipe joint, and the oil outlet hole is responsible for delivering the fuel in the oil pipe joint to the oil injector, and finally the fuel is sprayed into the cylinder by the oil injector.
[0004] In the prior art, the inner diameter of the oil pipe joint is generally detected by manual measurement with a vernier caliper, which is not only low in efficiency, but also greatly affected by the operation level of the workers, which is not conducive to the consistency control of quality. UTILITY MODEL CONTENTS
[0005] The utility model provides a kind of car oil pipe joint inner diameter detection device, can realize the automatic detection of car oil pipe joint inner diameter, can improve detection efficiency, improve production quality, reduce production cost.
[0006] The utility model provides an automobile oil pipe joint inner diameter detection device for the inner diameter detection of vertical shaft hole on oil pipe joint, including pneumatic inner diameter measuring instrument and product carrier, the pneumatic inner diameter measuring instrument includes inner diameter detection head and display device, the side wall of inner diameter detection head is provided with gas outlet, and the outer diameter of inner diameter detection head is adapted to the inner diameter of vertical shaft hole, and the display device can show the inner diameter value of vertical shaft hole, the first through hole and the second through hole of vertical coaxial are arranged in the product carrier, the first through hole inner diameter is adapted to the outer diameter of vertical shaft part, the second through hole inner diameter is adapted to the outer diameter of inner diameter detection head, and the first through hole inner diameter is larger than the second through hole, and the junction of first through hole and second through hole forms the boss, the product carrier is set on the inner diameter detection head, and the height between the top end surface of inner diameter detection head and the boss is less than the depth of vertical shaft hole.
[0007] Further, the inner diameter detection head is movably connected with the product carrier.
[0008] Further, the device further comprises a leak detection prevention mechanism, the leak detection prevention mechanism comprises a product sensor and a lifting assembly, the product sensor can detect whether the oil pipe joint is placed in the product carrier, and the lifting assembly can drive the product carrier to move up and down.
[0009] Further, the product sensor is a laser sensor arranged on the side of the product carrier.
[0010] Further, the lifting assembly comprises a lifting plate and a lifting cylinder, the lifting plate is fixed to the bottom of the product carrier, and a third through hole, through which the inner diameter detection head can pass, is arranged on the lifting plate, and the lifting cylinder can drive the lifting plate to move up and down.
[0011] Further, the top of the inner diameter detection head is made of tungsten steel, and the top of the inner diameter detection head has a circular chamfer structure.
[0012] Further, the side wall of the inner diameter detection head is uniformly provided with at least two gas outlets in the circumferential direction.
[0013] Further, the product carrier is in the shape of a ring.
[0014] Further, the device further comprises a large aperture alarm and a small aperture alarm, when the inner diameter value of the vertical shaft hole detected on the display device is greater than a set value, the large aperture alarm is brightened to alarm, and when the inner diameter value of the vertical shaft hole detected on the display device is less than a set value, the small aperture alarm is brightened to alarm.
[0015] Further, the device further comprises a detection table, and the pneumatic inner diameter measuring instrument and the product carrier are arranged on the detection table.
[0016] The automobile oil pipe joint inner diameter detection device provided by the utility model, through the cooperation of the pneumatic inner diameter measuring instrument and the product carrier, not only can realize the automatic detection of the vertical shaft hole inner diameter of the vertical shaft part of the oil pipe joint, greatly improve the detection efficiency and detection quality, and because the top end face of the inner diameter detection head is not in contact with the top of the vertical shaft hole during detection, can also prevent the vertical shaft hole of the oil pipe joint from being scratched and marred by the inner diameter detection head, thereby can improve the product qualified rate and reduce the production cost.
[0017] Further, through the setting of the leakage detection prevention mechanism, the leakage detection problem caused by directly taking away the product after the product is placed down and not detected can be avoided, and the detection quality can be further improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a direct injection oil pipe joint structure schematic view.
[0019] Figure 2 It is an automobile oil pipe joint inner diameter detection device structure schematic view.
[0020] Figure 3 It is a pneumatic inner diameter measuring instrument, product carrier, leakage detection prevention mechanism structure schematic view.
[0021] Figure 4 It is an inner diameter detection head structure schematic view.
[0022] Figure 5 It is a product carrier structure schematic view.
[0023] Figure 6 It is an oil pipe joint, inner diameter detection head, product carrier position relation schematic view.
[0024] Figure 7 It is an automobile oil pipe joint inner diameter detection device working state schematic Figure 1 .
[0025] Figure 8 It is an automobile oil pipe joint inner diameter detection device working state schematic Figure 2 .
[0026] Figure 9 It is an automobile oil pipe joint inner diameter detection device working state schematic Figure 3 .
[0027] Figure 10 It is an inner diameter detection head, product carrier, lifting assembly exploded view.
[0028] The reference signs are as follows: 1 is an oil pipe joint, 11 is a vertical shaft part, 12 is a vertical shaft hole, 2 is a pneumatic internal diameter measuring instrument, 21 is an internal diameter detection head, 211 is an air outlet hole, 22 is a display device, 3 is a product carrier, 31 is a first through hole, 32 is a second through hole, 33 is a boss, 4 is a leak detection prevention mechanism, 41 is a product sensor, 42 is a lifting assembly, 421 is a lifting plate, 422 is a lifting cylinder, 423 is a third through hole, 5 is a large hole diameter alarm, 6 is a small hole diameter alarm, and 7 is a detection table. DETAILED DESCRIPTION
[0029] The specific embodiments of the utility model will be further described below in combination with the drawings. In order to facilitate the description, the terms "front", "back", "positive", "negative", "left", "right", "top", "bottom", "up", "down", "inner", "outer", "inside" and the like in the utility model indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model and the actual orientation of the product or device in the process of production, use, sale and the like. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implying the number of the indicated technical features. Furthermore, in the embodiments of the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "comprising" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be directly connected, or it can be indirectly connected through an intermediate medium. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0030] The utility model provides a kind of automobile oil pipe joint internal diameter detection device, for the internal diameter detection of vertical shaft hole 12 on the vertical shaft part 11 of oil pipe joint 1, as shown in Figure 1 The oil pipe joint 1 includes oil inlet hole on one end of horizontal shaft part and oil outlet hole on one end of vertical shaft part 11, since the oil outlet hole is located on the vertical shaft part 11, it is called vertical shaft hole 12 in this embodiment; of course, the internal diameter detection of similar structural components can also be applicable, which is not limited here.
[0031] As shown in Figures 2 to 10 The automobile oil pipe joint internal diameter detection device includes pneumatic internal diameter measuring instrument 2 and product carrier 3, specifically:
[0032] The pneumatic inner diameter measuring instrument 2 is a tool for precision dimensional measurement using pneumatic principles. Its main working principle is that when the measuring probe contacts the surface of the inner diameter being measured, the inner diameter of the product can be detected through signal conversion based on the different gaps, and then the specific dimensional data is displayed on the display device. In this embodiment, the pneumatic inner diameter measuring instrument includes an inner diameter detection head 21 and a display device 22. Figure 4 As shown, the inner diameter detection head 21 has an air outlet 211 on its side wall, and the outer diameter of the inner diameter detection head 21 is adapted to the inner diameter of the vertical shaft hole 12, so that the inner diameter detection head 21 can be inserted into the vertical shaft hole 12; the display device 22 can display the inner diameter value of the vertical shaft hole 12.
[0033] like Figure 5 As shown, the product carrier 3 is provided with a first through hole 31 and a second through hole 32 arranged vertically and coaxially. The inner diameter of the first through hole 31 is adapted to the outer diameter of the vertical shaft portion 11, allowing the vertical shaft portion 11 to be inserted into the first through hole 31. The inner diameter of the second through hole 32 is adapted to the outer diameter of the inner diameter detection head 21, allowing the inner diameter detection head 21 to be inserted into the second through hole 32. Furthermore, since the inner diameter of the first through hole 31 is larger than the inner diameter of the second through hole 32, a boss 33 is formed at the junction of the first through hole 31 and the second through hole 32. The boss 33 can be used to support the bottom of the vertical shaft portion 11. During inspection, if... Figure 6 As shown, the inner diameter detection head 21 passes through the second through hole 32, so that the product carrier 3 is sleeved on the inner diameter detection head 21, and the height between the top end face of the inner diameter detection head 21 and the boss 33 is less than the depth of the vertical shaft hole 12, so that the top end face of the inner diameter detection head 21 does not contact the top of the vertical shaft hole 12.
[0034] The automotive oil pipe joint inner diameter detection device with the above structure, through the cooperation of the pneumatic inner diameter measuring instrument 2 and the product carrier 3, can not only realize the automatic detection of the inner diameter of the vertical shaft hole 12 on the vertical shaft part 11 of the oil pipe joint 1, greatly improving the detection efficiency and quality, but also, since the top end face of the inner diameter detection head 21 does not contact the top of the vertical shaft hole 12 during detection, it can also prevent the vertical shaft hole 12 of the oil pipe joint 1 from being scratched or abraded by the inner diameter detection head 21, thereby improving the product qualification rate and reducing production costs.
[0035] In some embodiments, the inner diameter detection head 21 is movably connected to the product carrier 3, thereby facilitating the replacement, cleaning, or maintenance of the product carrier 3.
[0036] In some embodiments, the automotive oil pipe joint inner diameter detection device further includes a leak-proof detection mechanism 4, specifically, as shown in the following example.Figure 7 As shown, the leak detection mechanism 4 includes a product sensor 41 and a lifting assembly 42; wherein, the product sensor 41 can be used to detect whether the oil pipe connector 1 is placed in the product carrier 3, and the product sensor 41 can be a photoelectric sensor, pressure sensor, etc., which is not limited here; the lifting assembly 42 can drive the product carrier 3 to move up and down.
[0037] The automotive oil pipe joint inner diameter detection device with the above structure, when... Figure 7 When the oil pipe connector 1 is not placed in the product carrier 3 as shown, the lifting assembly 42 drives the product carrier 3 to move upward to the unloading position to accommodate the oil pipe connector 1; when... Figure 8 As shown, after the product sensor 41 detects that the oil pipe connector 1 has been placed in the product carrier 3, as indicated... Figure 9 The lifting assembly 42 shown drives the product carrier 3 to move downward to the inspection station. At this time, the inner diameter detection head 21 is inserted into the vertical shaft hole 12 to detect the inner diameter. After the inspection is completed, the lifting assembly 42 drives the product carrier 3 to move upward to the unloading station. At this time, the oil pipe joint 1 that has been inspected is removed and the oil pipe joint 1 to be inspected is put in. Then, the lifting assembly 42 drives the product carrier 3 to move downward to the inspection station to carry out the inspection. This cycle is repeated.
[0038] Through the cooperation of the product sensor 41 and the lifting assembly 42, the product carrier 3 and the oil pipe connector 1 are lowered to the inspection station during each inspection. After the inspection is completed, they are raised to the unloading station. During the inspection, the worker can judge whether the inspection has been completed based on the position changes of the product carrier 3 and the oil pipe connector 1. This avoids the problem of missing inspections caused by taking away the product directly before the inspection is completed after it is lowered, which can further improve the inspection quality.
[0039] In some embodiments, the product sensor 41 is a laser sensor disposed on the side of the product carrier 3; the laser sensor adopts a non-contact measurement method, is suitable for long-distance detection, and has the advantages of high measurement accuracy and good reliability.
[0040] In some embodiments, such as Figure 8 , Figure 9 , Figure 10 As shown, the lifting assembly 42 includes a lifting plate 421 and a lifting cylinder 422; the lifting plate 421 is fixed to the bottom of the product carrier 3, and the lifting plate 421 is provided with a third through hole 423 that allows the inner diameter detection head 21 to pass through; the lifting cylinder 422 can drive the lifting plate 421 to move up and down, thereby driving the product carrier 3 fixed on the lifting plate 421 to move up and down.
[0041] The automotive oil pipe joint inner diameter detection device with the above structure, through the cooperation of the lifting plate 421 and the lifting cylinder 422, can not only realize the up and down movement of the product carrier 3, but also make the lifting process more stable and reliable because the lifting plate 421 is fixed to the bottom of the product carrier 3.
[0042] In some embodiments, the top of the inner diameter detection head 21 is made of tungsten steel, and as... Figure 4 As shown, the top of the inner diameter detection head 21 has a rounded chamfer structure.
[0043] The automotive oil pipe joint inner diameter detection device with the above structure uses tungsten steel material, which makes the top of the inner diameter detection head 21 harder and more wear-resistant, resulting in high cost performance and long service life. Furthermore, setting the top of the inner diameter detection head 21 to a rounded chamfer structure can reduce friction during insertion, avoid damage to the product hole wall, and extend the service life of the detection head.
[0044] In some embodiments, at least two air outlets 211 are evenly arranged circumferentially on the side wall of the inner diameter detection head 21; in this embodiment, the number of air outlets 211 is two, arranged symmetrically on the left and right, but of course, there can also be three, four, etc.
[0045] The automotive oil pipe joint inner diameter detection device with the above structure has two or more air outlets 211 that can help balance the airflow, improve the stability of the measurement, and enhance the measurement accuracy.
[0046] In some embodiments, such as Figure 5 As shown, the product carrier 3 is annular. Setting the product carrier 3 in an annular shape prevents the outer edge of the product carrier 3 from scratching the oil pipe connector 1 during operation, thus preventing an increase in the product defect rate and improving the reliability of the automotive oil pipe connector inner diameter detection device.
[0047] In some embodiments, the automotive oil pipe joint inner diameter detection device further includes a large-diameter alarm 5 and a small-diameter alarm 6; when the inner diameter value of the vertical shaft hole 12 detected on the display device 22 is greater than a set value, the large-diameter alarm 5 lights up and alarms, and when the inner diameter value of the vertical shaft hole 12 detected on the display device 22 is less than a set value, the small-diameter alarm 6 lights up and alarms.
[0048] The automotive oil pipe joint inner diameter detection device with the above structure can directly judge the detection results through the large-diameter alarm 5 and the small-diameter alarm 6, which can make the detection results clearer and more obvious, and further improve the detection efficiency.
[0049] In some embodiments, the automobile oil pipe joint inner diameter detection device further comprises a detection table 7, the pneumatic inner diameter measuring instrument 2, the product carrier 3, the leak detection mechanism 4, the large-diameter alarm 5 and the small-diameter alarm 6 are arranged on the detection table 7, and the detection table 7 can also be used to place the oil pipe joint 1 to be detected or the oil pipe joint 1 that has been detected.
[0050] The automobile oil pipe joint inner diameter detection device with the above structure can improve the operation convenience of detection, thereby further improving the detection efficiency.
[0051] The above embodiments are only preferred embodiments of the present application, and do not limit the scope of the present application. Any equivalent changes made according to the shape, structure and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A device for detecting the inner diameter of an automotive oil pipe joint, used for detecting the inner diameter of the vertical shaft hole (12) on the vertical shaft part (11) of the oil pipe joint (1), characterized in that, The utility model provides a kind of oil pipe joint (1) inner diameter detection device, including pneumatic inner diameter measuring instrument (2) and product carrier (3);The pneumatic inner diameter measuring instrument (2) includes inner diameter detection head (21) and display device (22), the inner diameter detection head (21) side wall is provided with gas outlet (211), and the inner diameter detection head (21) outer diameter is adapted to the inner diameter of vertical shaft hole (12), and the display device (22) can show the inner diameter value of vertical shaft hole (12);The product carrier (3) is provided with vertical coaxial first through hole (31) and second through hole (32) in, the first through hole (31) inner diameter is adapted to the outer diameter of vertical shaft part (11), and the second through hole (32) inner diameter is adapted to the outer diameter of inner diameter detection head (21), and the first through hole (31) inner diameter is greater than the second through hole (32), so that the first through hole (31) and second through hole (32) the junction forms boss (33);The product carrier (3) is set on the inner diameter detection head (21), and the height between the inner diameter detection head (21) top end surface and the boss (33) is less than the depth of vertical shaft hole (12).
2. The automobile oil pipe joint inner diameter detecting device according to claim 1, characterized in that, The inner diameter detection head (21) is movably connected with the product carrier (3).
3. The automobile oil pipe joint inner diameter detecting device according to claim 2, characterized in that, Further comprising leak detection mechanism (4);The leak detection mechanism (4) includes product inductor (41) and lifting assembly (42);The product inductor (41) can detect whether the oil pipe joint (1) is placed in the product carrier (3);The lifting assembly (42) can drive the product carrier (3) to move up and down.
4. The automobile oil pipe joint inner diameter detecting device according to claim 3, characterized in that, The product inductor (41) is a laser inductor arranged on the side of the product carrier (3).
5. The automobile oil pipe joint inner diameter detecting device according to claim 3, characterized in that, The lifting assembly (42) includes lifting plate (421) and lifting cylinder (422);The lifting plate (421) is fixed on the bottom of the product carrier (3), and the lifting plate (421) is provided with a third through hole (423) allowing the inner diameter detection head (21) to pass through;The lifting cylinder (422) can drive the lifting plate (421) to move up and down.
6. The apparatus according to any one of claims 1 to 5, wherein The top of the inner diameter detection head (21) is made of tungsten steel, and the top of the inner diameter detection head (21) is circularly chamfered.
7. The apparatus according to any one of claims 1 to 5, wherein The side wall of the inner diameter detection head (21) is uniformly provided with at least two gas outlets (211) in the circumferential direction.
8. The apparatus according to any one of claims 1 to 5, wherein The product carrier (3) is circular.
9. The apparatus according to any one of claims 1 to 5, wherein Further comprising large aperture alarm (5) and small aperture alarm (6);When the inner diameter value of vertical shaft hole (12) detected on the display device (22) is greater than the set value, the large aperture alarm (5) is bright and alarming, and when the inner diameter value of vertical shaft hole (12) detected on the display device (22) is less than the set value, the small aperture alarm (6) is bright and alarming.
10. The apparatus according to any one of claims 1 to 5, wherein Further comprising detection table (7), and the pneumatic inner diameter measuring instrument (2) and product carrier (3) are arranged on the detection table (7).