Primary cooler leakage test system

Abstract

The utility model discloses a primary cooler leakage testing system, which comprises a primary cooler shell, an air inlet pipe arranged at the upper end of the primary cooler shell, an exhaust pipe arranged at the lower end of the primary cooler shell, a valve body arranged on each of the air inlet pipe and the exhaust pipe, a hollow cavity arranged in the primary cooler shell, a middle interlayer arranged in the middle of the primary cooler shell, and a valve body arranged in the middle interlayer. The middle interlayer divides the hollow cavity into an upper cavity and a lower cavity, a communicating pipe is arranged in the middle of the interlayer, a normal-temperature cooling water pipe is arranged in the upper cavity, and a low-temperature cooling water pipe is arranged in the lower cavity; the upper part of the primary cooler shell is provided with an upper-section liquid discharge pipe, and the lower end of the upper-section liquid discharge pipe is connected with an upper detection branch pipe; a lower section liquid discharge pipe is arranged at the lower part of the primary cooler shell, and the lower end of the lower section liquid discharge pipe is connected with a lower detection branch pipe; the low-temperature cooling water pipe leakage detection device is simple in structure and convenient to use, whether the low-temperature cooling water pipe leaks water or not can be immediately judged according to whether liquid discharged by the lower detection branch pipe is mixed with water or not, so that quick troubleshooting is performed in a targeted manner, the working efficiency is greatly improved, and the labor burden is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to a primary cooler leak detection technical field, specifically a primary cooler leak detection system. BACKGROUND

[0002] The horizontal pipe primary cooler of the recovery workshop of the coking company is used for cooling the raw gas generated by the coke oven, and in the operation process, the gas passes through the shell pass, and the water passes through the pipe pass. Since the oil and ammonia water are contained in the condensed combined water in the raw gas, the corrosion of the ammonia water can cause the corrosion and damage of the horizontal pipe in the primary cooler. After the damage, a large amount of water enters the condensing system, which increases the load of the ammonia stripping tower, the steam consumption and the consumption of liquid alkali; at the same time, a large amount of raw water enters the residual ammonia water system, which can cause the scaling and blocking of the ammonia stripping raw water pipe, and the ammonia stripping treatment capacity becomes small; on the other hand, the cold water entering the tar system can form the oil-in-water phenomenon, which causes the difficulty in the dehydration of the tar in the oil depot, the increase of the steam consumption and the increase of the water content in the tar, thereby affecting the quality of the tar. When the horizontal pipe primary cooler leaks, it is difficult to determine whether it is the normal temperature cooling water pipe or the low temperature cooling water pipe, and a large amount of inspection work is required to check the two parts of the water pipe one by one, which is time-consuming and laborious and greatly affects the work efficiency. In order to solve the above problems, the primary cooler leak detection system is provided. SUMMARY

[0003] The utility model discloses a primary cooler leak detection system.

[0004] The specific scheme of the utility model is as follows: a primary cooler leak detection system comprises a primary cooler shell, an air inlet pipe is arranged at the upper end of the primary cooler shell, an air outlet pipe is arranged at the lower end of the primary cooler shell, a valve body is arranged on the air inlet pipe and the air outlet pipe, the primary cooler shell has a hollow chamber inside, a middle layer is arranged in the middle of the primary cooler shell, the middle layer divides the hollow chamber into an upper chamber and a lower chamber, a communication pipe protruding upward is arranged in the middle of the middle layer, the communication pipe is vertically arranged in the upper chamber in an upward direction, and the communication pipe is communicated with the lower chamber; a normal temperature cooling water pipe is arranged in the upper chamber, and a low temperature cooling water pipe is arranged in the lower chamber; an upper section liquid discharge pipe communicated with the upper chamber is arranged at the upper part of the primary cooler shell, an upper detection branch pipe is connected to the lower end of the upper section liquid discharge pipe, and a valve body is arranged on the upper detection branch pipe; a lower section liquid discharge pipe communicated with the lower chamber is arranged at the lower part of the primary cooler shell, a lower detection branch pipe is connected to the lower end of the lower section liquid discharge pipe, and a valve body is arranged on the lower detection branch pipe.

[0005] Further, a water seal is connected to the lower end of the upper section liquid discharge pipe, the water seal is arranged at the lower part of the upper detection branch pipe, and a valve body is arranged on the upper section liquid discharge pipe between the water seal and the upper detection branch pipe; a water seal is connected to the lower end of the lower section liquid discharge pipe, the water seal is arranged at the lower part of the lower detection branch pipe, and a valve body is arranged on the lower section liquid discharge pipe between the water seal and the lower detection branch pipe.

[0006] Further, the valve body is a ball valve.

[0007] Further, the upper end of the primary cooler shell is also communicated with a diffusion pipe, and the diffusion pipe is provided with a valve body.

[0008] The working principle of the utility model is: high-temperature coal gas enters the hollow chamber of the primary cooler shell from the gas inlet pipe, and enters the lower chamber from the upper chamber, in the upper chamber, the gas condensate formed by the normal-temperature cooling water pipe is gathered on the upper part of the middle partition layer, in the lower chamber, the gas condensate formed by the low-temperature cooling water pipe is gathered on the bottom of the lower chamber; when detecting, the gas inlet pipe valve body is closed, the valve body connected with the water seal is closed, and the valve bodies of the upper detection branch pipe and the lower detection branch pipe are opened, whether the liquid discharged from the upper detection branch pipe mixes water can immediately judge whether the normal-temperature cooling water pipe leaks, whether the liquid discharged from the lower detection branch pipe mixes water can immediately judge whether the low-temperature cooling water pipe leaks, thereby targeted fast investigation is carried out, the work efficiency is greatly improved, and the manpower burden is reduced.

[0009] The utility model has the advantages of simple structure, convenient operation, when detecting, the gas inlet pipe valve body is closed, the valve body connected with the water seal is closed, and the valve bodies of the upper detection branch pipe and the lower detection branch pipe are opened, whether the liquid discharged from the upper detection branch pipe mixes water can immediately judge whether the normal-temperature cooling water pipe leaks, whether the liquid discharged from the lower detection branch pipe mixes water can immediately judge whether the low-temperature cooling water pipe leaks, thereby targeted fast investigation is carried out, the work efficiency is greatly improved, and the manpower burden is reduced. DRAWINGS

[0010] Figure 1 The utility model discloses a principle diagram;

[0011] In the drawing: 1, primary cooler shell;2, gas inlet pipe;3, gas outlet pipe;4, upper chamber;5, normal-temperature cooling water pipe;6, low-temperature cooling water pipe;7, lower chamber;8, middle partition layer;9, communication pipe;10, upper section liquid discharge pipe;11, lower section liquid discharge pipe;12, upper detection branch pipe;13, lower detection branch pipe;14, water seal;15, diffusion pipe;16, valve body. CONCRETE IMPLEMENTATION

[0012] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.

[0013] It should be noted that if the embodiments of the utility model have the directionality indication (such as up, down, left, right, front, back, etc.), the directionality indication is only used to explain the relative position relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), if the specific posture changes, the directionality indication also changes accordingly.

[0014] In addition, if the embodiments of the utility model have the description of "first", "second" and the like, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. For example, "A and / or B" includes A scheme, or B scheme, or A and B simultaneously satisfy the scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary technical personnel in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.

[0015] Please refer to Figure 1 A kind of primary cooler leak detection system, comprising: primary cooler shell 1, the upper end of the primary cooler shell 1 is equipped with inlet pipe 2, the lower end of the primary cooler shell 1 is equipped with exhaust pipe 3, the inlet pipe 2 and exhaust pipe 3 are all equipped with valve body 16, the primary cooler shell 1 inside has hollow chamber, the middle part of the primary cooler shell 1 is equipped with middle layer 8, the middle layer 8 separates hollow chamber into upper chamber 4 and lower chamber 7, the middle part of the middle layer 8 is equipped with the upwardly protruding communication pipe 9, the communication pipe 9 is vertically arranged in upper chamber 4 upwardly, and the communication pipe 9 is communicated with lower chamber 7;Wherein, upper chamber 4 is equipped with normal temperature cooling water pipe 5, lower chamber 7 is equipped with low temperature cooling water pipe 6;The upper part of the primary cooler shell 1 is equipped with with upper segment drain pipe 10 that is communicated with upper chamber 4, the lower end of the upper segment drain pipe 10 is connected with upper detection branch pipe 12, the upper detection branch pipe 12 is equipped with valve body 16;The lower part of the primary cooler shell 1 is equipped with with lower segment drain pipe 11 that is communicated with lower chamber 7, the lower end of the lower segment drain pipe 11 is connected with lower detection branch pipe 13, the lower detection branch pipe 13 is equipped with valve body 16.

[0016] In the embodiment, the lower end of the upper segment drain pipe 10 is connected with water seal 14, the water seal 14 is located in the lower part of the upper detection branch pipe 12, and the upper segment drain pipe 10 between the water seal 14 and the upper detection branch pipe 12 is equipped with valve body 16;The lower end of the lower segment drain pipe 11 is connected with water seal 14, the water seal 14 is located in the lower part of the lower detection branch pipe 13, and the lower segment drain pipe 11 between the water seal 14 and the lower detection branch pipe 13 is equipped with valve body 16.

[0017] In this embodiment, the valve body 16 is a ball valve.

[0018] In this embodiment, the upper end of the primary cooler shell 1 is also connected with a diffusion pipe 15, and the valve body 16 is arranged on the diffusion pipe 15.

[0019] The working principle of the utility model is: high-temperature coal gas enters the hollow chamber of the primary cooler shell 1 from the air inlet pipe 2, and enters the lower chamber 7 from the upper chamber 4; in the upper chamber 4, the condensed gas formed by cooling through the normal-temperature cooling water pipe 5 is gathered on the upper part of the partition layer 8; in the lower chamber 7, the condensed liquid formed by cooling through the low-temperature cooling water pipe 6 is gathered on the bottom of the lower chamber 7; when detecting, the valve body 16 of the air inlet pipe 2 is closed, the valve body 16 connected with the water seal 14 is also closed, and the valve bodies 16 of the upper detection branch pipe 12 and the lower detection branch pipe 13 are opened; whether the liquid discharged through the upper detection branch pipe 12 contains water can immediately determine whether the normal-temperature cooling water pipe 5 leaks; whether the liquid discharged through the lower detection branch pipe 13 contains water can immediately determine whether the low-temperature cooling water pipe 6 leaks; thus, targeted and rapid investigation can be carried out, the work efficiency is greatly improved, and the labor burden is reduced.

[0020] The utility model has the advantages of simple structure, convenient operation, and the following beneficial effects: when detecting, the valve body 16 of the air inlet pipe 2 is closed, the valve body 16 connected with the water seal 14 is also closed, and the valve bodies 16 of the upper detection branch pipe 12 and the lower detection branch pipe 13 are opened; whether the liquid discharged through the upper detection branch pipe 12 contains water can immediately determine whether the normal-temperature cooling water pipe 5 leaks; whether the liquid discharged through the lower detection branch pipe 13 contains water can immediately determine whether the low-temperature cooling water pipe 6 leaks; thus, targeted and rapid investigation can be carried out, the work efficiency is greatly improved, and the labor burden is reduced.

Claims

1. A lube oil cooler leak detection system, comprising: The utility model relates to a kind of primary cooler shell, the primary cooler shell upper end is equipped with air inlet pipe, the primary cooler shell lower end is equipped with exhaust pipe, the air inlet pipe and exhaust pipe are equipped with valve body on, the primary cooler shell inside has hollow chamber, the primary cooler shell middle part is equipped with middle layer, the middle layer is divided into upper chamber and lower chamber with hollow chamber, the middle layer middle part is equipped with the communication pipe that protrudes upwards, the communication pipe is vertically arranged in upper chamber upwards, and the communication pipe is communicated with lower chamber;Upper chamber is equipped with normal temperature cooling water pipe, and lower chamber is equipped with low-temperature cooling water pipe;The primary cooler shell upper part is equipped with the upper section drain pipe that is communicated with upper chamber, the upper section drain pipe lower end is connected with upper detection branch pipe, and upper detection branch pipe is equipped with valve body;The primary cooler shell lower part is equipped with the lower section drain pipe that is communicated with lower chamber, the lower section drain pipe lower end is connected with lower detection branch pipe, and lower detection branch pipe is equipped with valve body. The upper section drain pipe lower end is connected with water seal, and the water seal is located in the lower part of upper detection branch pipe, and valve body is equipped on the upper section drain pipe between water seal and upper detection branch pipe;The lower section drain pipe lower end is connected with water seal, and the water seal is located in the lower part of lower detection branch pipe, and valve body is equipped on the lower section drain pipe between water seal and lower detection branch pipe.

2. A lube oil cooler leak detection system as claimed in claim 1, wherein: The valve body is.

3. A lube oil cooler leak detection system as claimed in claim 2, wherein: The primary cooler shell upper end is also communicated with diffusion pipe, and the diffusion pipe is equipped with valve body.

4. A lube oil cooler leak detection system as claimed in claim 1, wherein: ​

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