Magnet assembly
By designing automated magnet assemblies, the problems of magnet scratches and uneven assembly caused by manual operation were solved, enabling efficient and accurate assembly of magnet blocks and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422988516.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In traditional magnetic particle flaw detectors, manual sorting and insertion of magnets can easily cause scratches on the magnet surface, and uneven force during assembly may cause tilting, affecting performance.
A magnet assembly was designed, comprising an assembly component and a feeding component. The design utilizes a clip-type design to achieve automatic sorting and release of strong magnet blocks, and combines it with a cylinder pushing mechanism to achieve accurate assembly, avoiding manual intervention and errors, and protecting the magnet blocks from damage.
It improved production efficiency, reduced human error, ensured accurate assembly of magnet blocks, protected the integrity of magnet blocks, and improved product quality and the practicality of the device.
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Figure CN223597592U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of magnetic particle flaw detector, concretely is magnet assembly. BACKGROUND
[0002] The magnetic particle flaw detector is a kind of nondestructive testing equipment for detecting the surface and near-surface defects of ferromagnetic material, which magnetizes ferromagnetic material, and uses the magnetic leakage field of defects to attract magnetic powder to show the position, shape and size of defects.
[0003] The traditional magnetic steel feeding mode usually relies on manual operation, and there are problems such as low work efficiency and high labor intensity, and manual sorting and inserting magnetic steel can easily scratch the surface of magnetic steel, and can produce inclination in the assembly process due to uneven stress, which affects its performance, so it is necessary to provide magnet assembly. UTILITY MODEL CONTENT
[0004] The utility model discloses a magnet assembly to solve the problem that manual sorting and inserting magnetic steel can easily scratch the surface of magnetic steel, and can produce inclination in the assembly process due to uneven stress, which affects its performance. To achieve the above object, the utility model provides the following technical scheme: magnet assembly, including base, the top of base is provided with assembly assembly, the assembly assembly includes clamping plate, the top of base is fixedly connected with clamping plate, the inner wall of clamping plate is fixedly connected with feeding spring clip, the top of feeding spring clip is provided with feeding port, the inner wall of feeding port is fixedly connected with limit pad, the front of feeding spring clip is fixedly connected with connecting plate no. 1, the bottom of connecting plate no. 1 is fixedly connected with down pressure air cylinder, the bottom of down pressure air cylinder is fixedly connected with push block, the front of clamping plate is fixedly connected with fixed plate, the top of fixed plate is fixedly connected with receiving block, the top of receiving block is provided with receiving groove, the top of base is fixedly connected with support plate, the top of support plate is fixedly connected with push material air cylinder, the top of push material air cylinder is movably connected with connecting block, one end of push material air cylinder is fixedly connected with push plate, the top of push plate is provided with clamping groove, through installation assembly assembly, can first utilize artificial and arrange strong magnet block and place in feeding spring clip, then utilize the limit pad in feeding spring clip can play the role of increasing the friction of strong magnet block, so that the internal strong magnet block can be sorted and released automatically, and when the strong magnet block falls, the strong magnet block in feeding spring clip can be pushed out by push material air cylinder, and after the strong magnet block is adsorbed on the push plate, the push plate can be sent to the receiving block of assembly mechanism, then the strong magnet block is pressed and assembled in the receiving block by down pressure air cylinder and push block, so that the accurate assembly of strong magnet block is realized, not only improve production efficiency, but also can reduce error, and avoid the damage of strong magnet block in the assembly process, improve product quality.
[0005] Further preferably, the front surface of the feeding clip is fixedly connected with a connecting plate two, a pressing hole is formed in the top of the connecting plate two, and a push block is movably connected to the inner wall of the pressing hole.
[0006] Further preferably, one side of the clamping plate is provided with a discharging assembly, the discharging assembly comprises a supporting strip, the supporting strip is fixedly connected to one side of the clamping plate, a discharging cylinder is fixedly connected to the front surface of the supporting strip, and a discharging plate is fixedly connected to one end of the discharging cylinder.
[0007] Further preferably, one side of the base is fixedly connected with a storage box, and a storage groove is formed in the top of the storage box.
[0008] Further preferably, one side of the limiting pad is movably connected with a strong magnet block, and one side of the strong magnet block is movably connected with a plastic partition plate.
[0009] Further preferably, a threaded hole is formed in one side of the clamping plate, and a reinforcing plate is fixedly connected to the top of the base.
[0010] Compared with the prior art, the utility model has the advantages of:
[0011] In the utility model, the feeding clip is provided with the assembly, the automatic sorting and releasing of the material can be realized through the feeding clip design, the manual intervention is reduced, the production efficiency is improved, the error is reduced, the risk of human error is reduced through the automatic operation, the accurate assembly of the strong magnet block is ensured, the strong magnet block is protected, the damage of the strong magnet block in the assembly process is avoided through the mechanical operation, and the product quality is improved.
[0012] In the utility model, the feeding clip is provided with the assembly, the automatic sorting and releasing of the material can be realized through the feeding clip design, the manual intervention is reduced, the production efficiency is improved, the error is reduced, the risk of human error is reduced through the automatic operation, the accurate assembly of the strong magnet block is ensured, the strong magnet block is protected, the damage of the strong magnet block in the assembly process is avoided through the mechanical operation, and the product quality is improved. ACCURATE DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a three-dimensional structure schematic of the utility model Figure 1 ;
[0014] Figure 2 It is a three-dimensional structure schematic of the utility model Figure 2 ;
[0015] Figure 3 partial sectional structure schematic view of the utility model Figure 1
[0016] Figure 4 partial sectional structure schematic view of the utility model
[0017] Figure 5 partial sectional structure schematic view of the utility model Figure 2
[0018] In the figure: 1, base; 2, assembly component; 3, blanking component; 4, strong magnet block; 5, plastic partition; 6, threaded hole; 7, reinforcing plate; 201, clamping plate; 202, feeding clamp; 203, feeding opening; 204, limiting pad plate; 205, connecting plate one; 206, down-pressing air cylinder; 207, push block; 208, fixed plate; 209, receiving block; 210, receiving groove; 211, supporting plate; 212, push material air cylinder; 213, connecting block; 214, push plate; 215, clamping groove; 216, connecting plate two; 217, extrusion hole; 301, supporting strip; 302, blanking air cylinder; 303, blanking plate; 304, storage box; 305, storage groove. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill workers in the art without creative work fall within the protection scope of the utility model.
[0020] Please refer to Figures 1-5 The utility model provides a technical scheme: magnet assembly, including base 1, the top of base 1 is provided with assembly component 2, assembly component 2 includes clamping plate 201, clamping plate 201 fixedly connected at the top of base 1, the inner wall of clamping plate 201 is fixedly connected with loading spring clip 202, the top of loading spring clip 202 is opened with loading port 203, the inner wall of loading port 203 is fixedly connected with limiting batten 204, the front of loading spring clip 202 is fixedly connected with connecting plate no. 205, the bottom of connecting plate no. 205 is fixedly connected with down pressure air cylinder 206, the bottom of down pressure air cylinder 206 is fixedly connected with pusher 207, the front of clamping plate 201 is fixedly connected with fixed plate 208, the top of fixed plate 208 is fixedly connected with receiving block 209, the top of receiving block 209 is opened with receiving groove 210, the top of base 1 is fixedly connected with support plate 211, the top of support plate 211 is fixedly connected with pusher air cylinder 212, the top of pusher air cylinder 212 is movably connected with connecting block 213, one end of pusher air cylinder 212 is fixedly connected with push plate 214, the top of push plate 214 is opened with clamping groove 215, through installing assembly component 2, can first utilize artificial arrangement and place strong magnet block 4 in loading spring clip 202, then utilize the limiting batten 204 in loading spring clip 202 can play the role of increasing friction to strong magnet block 4, to can make the inside strong magnet block 4 automatic sorting and release, and when strong magnet block 4 falls down can utilize pusher air cylinder 212 and push out strong magnet block 4 in loading spring clip 202, and strong magnet block 4 is adsorbed on push plate 214, can be sent to the top of receiving block 209 of assembly mechanism through push plate 214, then utilizes down pressure air cylinder 206 and pusher 207 and presss the equipment in receiving block 209 to strong magnet block 4, to realize the accurate assembly of strong magnet block 4.
[0021] In the embodiment, as shown in the figure, Figure 1 The front of loading spring clip 202 is fixedly connected with connecting plate no. 216, the top of connecting plate no. 216 is opened with extrusion hole 217, the inner wall of extrusion hole 217 is movably connected with pusher 207.
[0022] In the embodiment, as shown in the figure, Figure 2 One side of clamping plate 201 is provided with discharging assembly 3, and discharging assembly 3 includes support strip 301, support strip 301 is fixedly connected to one side of clamping plate 201, the front of support strip 301 is fixedly connected with discharging air cylinder 302, one end of discharging air cylinder 302 is fixedly connected with discharging plate 303, through installing discharging assembly 3, can utilize the clamping groove 215 on push plate 214 to take the plastic partition 5 between strong magnet block 4 to discharging position when push plate 214 is driven to return by pusher air cylinder 212, and the plastic partition 5 between strong magnet block 4 is pushed into storage box 304 by discharging plate 303 of discharging air cylinder 302.
[0023] In the embodiment, asFigure 2 As shown in the drawings, the base 1 is fixedly connected with a storage box 304, and the top of the storage box 304 is provided with a storage groove 305.
[0024] In this embodiment, as shown in the drawings, Figure 4 The side of the limiting pad plate 204 is movably connected with a strong magnet block 4, and the side of the strong magnet block 4 is movably connected with a plastic partition plate 5.
[0025] In this embodiment, as shown in the drawings, Figure 1 The side of the clamping plate 201 is provided with a threaded hole 6, and the top of the base 1 is fixedly connected with a reinforcing plate 7.
[0026] The use method and advantages of the high-precision magnetic particle flaw detector magnet assembly are as follows:
[0027] As shown in the drawings, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown in the drawings, the strong magnet block 4 can be arranged and placed in the feeding clamp 202 by manual operation first, and then the limiting pad plate 204 inside the feeding clamp 202 can increase the friction of the strong magnet block 4, so that the internal strong magnet block 4 can be automatically sorted and released. When the strong magnet block 4 falls, the strong magnet block 4 in the feeding clamp 202 can be pushed out by the pushing cylinder 212, and after the strong magnet block 4 is adsorbed on the push plate 214, the strong magnet block 4 can be sent to above the receiving block 209 of the assembly mechanism through the push plate 214. Then, the strong magnet block 4 is pressed and assembled in the receiving block 209 by the pressing cylinder 206 and the pushing block 207, so that the accurate assembly of the strong magnet block 4 is realized. When the push plate 214 is returned by the pushing cylinder 212, the plastic partition plate 5 between the strong magnet blocks 4 is taken to the discharging position by the clamping groove 215 on the push plate 214, and the plastic partition plate 5 between the strong magnet blocks 4 is pushed into the storage box 304 by the discharging plate 303 of the discharging cylinder 302.
[0028] The basic principles, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the utility model and are not intended to limit the utility model. Without departing from the spirit and scope of the utility model, various changes and improvements can be made to the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A magnet assembly comprising a base (1), characterised in that: The top of the base (1) is provided with an assembly component (2), the assembly component (2) comprises a clamping plate (201), the clamping plate (201) is fixedly connected to the top of the base (1), the inner wall of the clamping plate (201) is fixedly connected with a feeding spring clip (202), the top of the feeding spring clip (202) is provided with a feeding port (203), the inner wall of the feeding port (203) is fixedly connected with a limiting baffle (204), the front of the feeding spring clip (202) is fixedly connected with a connecting plate (205), the bottom of the connecting plate (205) is fixedly connected with a downward pressing cylinder (206), the bottom of the downward pressing cylinder (206) is fixedly connected with a push block (207), the front of the clamping plate (201) is fixedly connected with a fixed plate (208), the top of the fixed plate (208) is fixedly connected with a receiving block (209), the top of the receiving block (209) is provided with a receiving groove (210), the top of the base (1) is fixedly connected with a supporting plate (211), the top of the supporting plate (211) is fixedly connected with a pushing cylinder (212), one end of the pushing cylinder (212) is movably connected with a connecting block (213), one end of the pushing cylinder (212) is fixedly connected with a push plate (214), the top of the push plate (214) is provided with a clamping groove (215).
2. The magnet assembly of claim 1, wherein: The front of the feeding spring clip (202) is fixedly connected with a connecting plate (216), the top of the connecting plate (216) is provided with an extrusion hole (217), the inner wall of the extrusion hole (217) is movably connected with a push block (207).
3. The magnet assembly of claim 1, wherein: One side of the clamping plate (201) is provided with a discharging assembly (3), the discharging assembly (3) comprises a supporting strip (301), the supporting strip (301) is fixedly connected to one side of the clamping plate (201), the front of the supporting strip (301) is fixedly connected with a discharging cylinder (302), one end of the discharging cylinder (302) is fixedly connected with a discharging plate (303).
4. The magnet assembly of claim 1, wherein: One side of the base (1) is fixedly connected with a storage box (304), the top of the storage box (304) is provided with a storage groove (305).
5. The magnet assembly of claim 1, wherein: One side of the limiting baffle (204) is movably connected with a strong magnet block (4), one side of the strong magnet block (4) is movably connected with a plastic partition plate (5).
6. The magnet assembly of claim 1, wherein: One side of the clamping plate (201) is provided with a threaded hole (6), the top of the base (1) is fixedly connected with a reinforcing plate (7).