Axle differential lock pressure switch detection device

By designing a vehicle axle differential lock pressure switch detection device, and utilizing a test lamp composed of LEDs and batteries, the problems of long detection time, high labor intensity, and low efficiency in existing technologies have been solved, achieving rapid and accurate detection results.

CN223597835UActive Publication Date: 2025-11-25陕西奉航科技有限责任公司
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Patent Information

Application Number
CN202520245663.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-11-25
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

The existing axle differential lock pressure switch testing device requires two people to work together, which results in long testing time, high labor intensity, low efficiency and poor accuracy, becoming a production bottleneck.

Method used

Design a vehicle axle differential lock pressure switch testing device, which consists of a housing, testing fixture one and testing fixture two, and a test lamp composed of light-emitting diodes and batteries. The device determines the on/off state of the switch by the position change of the testing fixture, thus achieving rapid testing.

Benefits of technology

It enables a single person to complete the inspection efficiently, with an inspection time of less than 5 seconds, high inspection accuracy, low cost and low damage, thus solving the problems of inspection efficiency and accuracy.

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Abstract

An axle differential lock pressure switch detection device comprises a shell, a first detection tool and a second detection tool, a plug is fixedly installed at the top end of the shell, a button is fixedly connected to the bottom end of the shell, a first binding post is fixedly installed on one side of the end of the shell, and the first binding post and a second binding post are arranged in parallel. According to the axle differential lock pressure switch detection device, during detection, only a differential lock pressure switch to be detected needs to be held and pressed on a detection tool with the detection tool height of 18.3 (0, + 0.02), at the moment, a test light-emitting diode is lightened, and after the differential lock pressure switch to be detected is pressed on a detection tool with the detection tool height of 19 (0,-0.02), the test light-emitting diode is lightened. At the moment, the light-emitting diode of the testing tool is extinguished, the detected axle differential lock pressure switch is qualified, the whole set of testing tool is low in cost and cannot be damaged after being used for a long time, and therefore the testing tool is good in using effect.
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Description

TECHNICAL FIELD

[0001] The utility model relates to axle differential lock pressure switch technical field especially relates to an axle differential lock pressure switch detection device. BACKGROUND

[0002] The central differential lock is a locking mechanism installed on the central differential, which is used for four-wheel drive vehicles. Its function is to improve the passing ability of the vehicle on bad roads, that is, when one drive axle of the vehicle is idling, the differential can be quickly locked to make the two drive axles rigidly connected. In this way, most or even all of the torque can be transmitted to the non-slip drive axle, fully utilizing its adhesion to generate sufficient traction to enable the vehicle to continue driving.

[0003] For example, the differential lock detection device with the authorization announcement number CN206695989U can quickly and accurately detect whether the drive axle differential lock is locked and released, or whether the drive axle can be double-driven, thereby obtaining stronger power and ensuring that the vehicle can smoothly pass through the section that cannot be crossed. The structure is simple, the operation is very convenient, and the detection of a large number of drive axle differential lock devices can be realized.

[0004] However, the differential lock detection device in the above still has some problems when in use, for example, the axle differential lock pressure switch requires the size of the button in the initial position, at which time the axle differential lock pressure switch terminal 1 and terminal 2 are conductive, and the button is required to be pressed to disconnect the switch terminal 1 and terminal 2, which is the key feature of the axle differential lock pressure switch, and its accuracy directly affects the performance of the product. It is required to be 100% detected in the assembly process and the inspection process and before delivery. In the early stage, the height gauge and the three-purpose detector are used to detect one differential lock pressure switch for 60s by two people, which is labor-intensive, low in efficiency and poor in accuracy, becomes the bottleneck process in the production process of the product, and is time-consuming and low in efficiency. SUMMARY

[0005] The utility model solves the above-mentioned problems in the prior art and provides an axle differential lock pressure switch detection device, which can effectively reduce the operation means, reduce the working strength, improve the detection efficiency and increase the accuracy.

[0006] The utility model solves the technical problems by adopting the technical scheme of:

[0007] An axle differential lock pressure switch detection device is designed, which comprises a shell, a detection tool one and a detection tool two, a plug is fixedly installed at the top end of the shell, a button is fixedly connected at the bottom end of the shell, a terminal one is fixedly installed at one side of the end of the shell, a terminal two is fixedly installed at the other side of the end of the shell, and the terminal one and the terminal two are arranged in parallel.

[0008] Further improvement, one end of the terminal post is fixedly connected with a wire, the other side of the wire is fixedly connected with a light emitting diode, and the end of the wire is fixedly connected with a battery.

[0009] Further improvement, the other end of the battery is fixedly connected with a wire, the other end of the wire is fixedly connected with a terminal post two, and a test switch is fixedly connected between the terminal post two and the terminal post one.

[0010] Further improvement, the end of the terminal post two and the terminal post one is movably connected with a detection tool one, and the end of the plug is movably connected with a detection tool two.

[0011] Further improvement, the battery is electrically connected with the light emitting diode through the wire, and the battery is electrically connected with the test switch through the wire.

[0012] The utility model has the advantages that: the utility model, when detecting, only need to hold the differential lock pressure switch to be detected in the detection tool height 18.3(0, +0.02) detection tool press, the test lamp that the battery and the light emitting diode constitute, measure the terminal post one and the terminal post two of the differential lock pressure switch to be detected, when the test light emitting diode is bright, after the differential lock pressure switch to be detected is pressed on the detection tool height 19(0, -0.02) detection tool, the test tool light emitting diode is extinguished, this represents that the detection axle differential lock pressure switch is qualified, the detection efficiency is extremely high, can detect a product in less than 5s, and the detection precision is very high, and the whole detection tool cost is very low, and will not be damaged in long-term use, therefore the above-mentioned detection tool uses the effect to be very good. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is pressure switch structure schematic diagram of the utility model;

[0014] Figure 2 It is Figure 1 Top view schematic diagram of the top surface;

[0015] Figure 3 It is test electrical schematic diagram of the utility model.

[0016] Mark explanation: in drawing: 1, shell, 2, plug, 3, button, 4, terminal post one, 5, terminal post two, 6, detection tool one, 7, detection tool two, 8, test switch, 9, light emitting diode, 10, battery, 11, wire. DETAILED DESCRIPTION

[0017] The utility model is further described below in conjunction with the drawings:

[0018] Refer to the Figures 1-3In this embodiment, a kind of axle differential lock pressure switch detection device, including shell 1, detection tool one 6 and detection tool two 7, the top end of shell 1 is fixedly installed with plug 2, the bottom end of shell 1 is fixedly connected with button 3, axle differential lock pressure switch requires the size of button 3 in initial position 20±0.25, when axle differential lock pressure switch terminal post one 4 and terminal post two 5 between conduction, require button 3 to be pressed to the position of 18.3 (0, +0.7) when switch terminal post one 4 and terminal post two 5 between break.

[0019] This is the key feature of axle differential lock pressure switch, his accuracy directly affects the performance of product, shell 1 one side of end is fixedly installed with terminal post one 4, shell other side of end is fixedly installed with terminal post two 5, terminal post one 4 and terminal post two 5 are mutually parallelly arranged, one end of terminal post one 4 is fixedly connected with wire 11, other side of wire 11 is fixedly connected with light emitting diode 9, the end of wire 11 is fixedly connected with battery 10, battery 10 can power supply test switch 8, light emitting diode 9 by wire 11.

[0020] The other end of battery 10 is fixedly connected with wire 11, other end of wire 11 is fixedly connected with terminal post two 5, test switch 8 is fixedly connected between terminal post two 5 and terminal post one 4, the end of terminal post two 5 and terminal post one 4 is movably connected with detection tool one 6, the end of plug 2 is movably connected with detection tool two 7;

[0021] Through the design of a set of detection tool, detection tool is 2 respectively detection tool one 6 and detection tool two 7, a set of two detection tools are the upper difference and lower difference of differential lock pressure switch off position, when detecting, only need to hold the differential lock pressure switch to be detected in detection tool one 6 height 18.3 (0, +0.02) detection tool press, test lamp formed by battery 10 and light emitting diode 9, measure the terminal post one 4 and terminal post two 5 of differential lock pressure switch to be detected, then test light emitting diode 9 is bright.

[0022] After the differential lock pressure switch to be detected is pressed on the detection tool two 7 height 19 (0, -0.02) detection tool, then test tool light emitting diode 9 is extinguished, which represents that the detection axle differential lock pressure switch is qualified, detection efficiency is very high, less than 5s can detect a product, and detection precision is very high, the cost of whole detection tool is very low, long-term use will not be damaged, so the above detection tool has good use effect.

[0023] Battery 10 is electrically connected with light emitting diode 9 by wire 11, battery 10 is electrically connected with test switch 8 by wire 11.

[0024] Working principle:

[0025] The axle differential lock pressure switch detection device adopts two gauge detection methods, and can conveniently and labor-savingly detect whether the axle differential lock pressure switch is intact or not.

[0026] The initial relationship between the button and the terminal post of the axle differential lock pressure switch detection device is as follows:

[0027] The bottom end of the shell 1 is fixedly connected with the button 3, and the axle differential lock pressure switch requires that the size of the button 3 in the initial position is 20±0.25, at this time, the switch terminal post one 4 and the terminal post two 5 are in conduction, and when the button 3 is pressed to the position of 18.3(0, +0.7), the switch terminal post one 4 and the terminal post two 5 are disconnected, which is the key characteristic of the axle differential lock pressure switch, and the accuracy directly affects the performance of the product;

[0028] The detection tool operation detection steps of the axle differential lock pressure switch detection device are as follows:

[0029] By designing a detection tool, the detection tool has two detection tools, namely the detection tool one 6 and the detection tool two 7, and the two detection tools are respectively the upper difference and the lower difference of the differential lock pressure switch off position, when detecting, only need to hold the differential lock pressure switch to be detected at the detection tool one 6 with the height of 18.3(0, +0.02), and press the detection tool, and the test lamp composed of the battery 10 and the light emitting diode 9 is used to measure the terminal post one 4 and the terminal post two 5 of the differential lock pressure switch to be detected, at this time, the test light emitting diode 9 is bright, and after the differential lock pressure switch to be detected is pressed on the detection tool two 7 with the height of 19(0, -0.02), at this time, the test tool light emitting diode 9 is extinguished, which represents that the detected axle differential lock pressure switch is qualified, the detection efficiency is very high, and one product can be detected in less than 5s, the detection precision is very high, the whole detection tool cost is very low, and the detection tool will not be damaged in long-term use, and therefore, the above detection tool has good use effect.

[0030] Although the utility model has been illustrated and described by referring to the preferred embodiments, it should be understood by those skilled in the art that various changes in form and details can be made within the scope of claims.

Claims

1. A kind of axle differential lock pressure switch detection device, including shell (1), detection tool one (6) and detection tool two (7), it is characterized by: The top end of the shell (1) is fixedly installed with a plug (2), the bottom end of the shell (1) is fixedly connected with a button (3), one side of the end of the shell is fixedly installed with a wiring post one (4), the other side of the end of the shell is fixedly installed with a wiring post two (5), the wiring post one (4) and the wiring post two (5) are arranged in parallel with each other.

2. The axle-diff-lock pressure switch detection apparatus of claim 1, wherein: One end of the wiring (11) is fixedly connected with the wiring post one (4), the other side of the wiring (11) is fixedly connected with a light emitting diode (9), the end of the wiring (11) is fixedly connected with a battery (10).

3. The axle-diff-lock pressure switch detection apparatus of claim 2, wherein: The other end of the battery (10) is fixedly connected with the wiring (11), the other end of the wiring (11) is fixedly connected with the wiring post two (5), the wiring post two (5) and the wiring post one (4) are fixedly connected with a test switch (8).

4. The axle-diff-lock pressure switch detection apparatus of claim 1, wherein: The end of the wiring post two (5) and the wiring post one (4) is movably connected with a detection tool one (6), the end of the plug (2) is movably connected with a detection tool two (7).

5. The axle-diff-lock pressure switch detection apparatus of claim 3, wherein: The battery (10) is electrically connected with the light emitting diode (9) through the wiring (11), the battery (10) is electrically connected with the test switch (8) through the wiring (11).

Citation Information

Patent Citations

  • Differential lock detection device

    CN206695989U