Configuration device for coal gangue admixture production

The automated mixing tank system enables automated proportioning of coal gangue additives, solving the problems of low production efficiency and inconsistent quality, and improving the proportioning effect and product consistency.

CN223602439UActive Publication Date: 2025-11-28XIAN UNIV OF SCI & TECH
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Patent Information

Application Number
CN202423053892.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-28
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing technology for coal gangue admixtures has low production efficiency and inconsistent quality and performance between different batches, resulting in poor formulation effects.

Method used

The system combines a mixing tank, drive motor, drive gear, top plate, gear ring, rotating shaft, stirring blades, weighing sensor, storage tank, and solenoid valve to achieve automated batching and mixing. The weighing sensor measures the weight of the batched materials in real time, the solenoid valve controls the batching input, and the rotating shaft drives the stirring blades to mix the materials.

Benefits of technology

It improves the production efficiency of coal gangue admixtures, enhances the proportioning effect, and ensures the consistency of product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223602439U_ABST
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Abstract

The utility model provides a configuration device for coal gangue admixture production. The configuration device comprises a stirring tank, the fixing plate is fixedly mounted at the top of one side of the stirring tank, a driving motor is fixedly mounted at the bottom of the fixing plate, and a driving gear is fixedly mounted at the output end of the driving motor. According to the configuration device for coal gangue admixture production, the stirring tank, the driving motor, the driving gear, the top plate, the gear ring, the rotating shaft, the stirring blades, the weighing sensor, the storage barrel, the electromagnetic valve and other structures are matched with one another; the weighing sensor can measure the weight of coal gangue additive production ingredients stored in the weighing storage barrel in real time, then the ingredients are input into the stirring tank through the electromagnetic valve, and meanwhile, the rotating shaft drives the stirring blades to stir and mix the ingredients, so that manual proportioning operation is not needed, the proportioning efficiency is improved, and the production cost is reduced. And the proportioning effect is enhanced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of admixture production, especially relates to a configuration device for coal gangue admixture production. BACKGROUND

[0002] Coal gangue is a solid waste discharged in the process of coal mining and coal washing, and is one of the largest industrial solid wastes discharged in China. Activating and treating coal gangue to improve its activity is the most effective way to improve the utilization of coal gangue. The most important means to activate coal gangue at present is thermal activation, that is, removing organic matter such as residual carbon in coal gangue by high-temperature calcination. The addition of chemical admixtures can accelerate the secondary pozzolanic reaction between coal gangue and hydration products by changing the hydration environment of thermal activated coal gangue powder, thereby improving the pozzolanic activity of coal gangue. This has an extremely important role in further improving the activity of thermal activated coal gangue.

[0003] For example, in the prior art patent application with publication number CN 106348645 B, calcium acetate 5%-10%, dibasic calcium phosphate 2%-5%, sodium metaaluminate 2%-5%, silane coupling agent 0.1%-1%, maltodextrin 0.5%-2%, triethanolamine 1%-5%, boric acid triethanolamine ester 1%-2%, sodium metaborate 3%-6%, carboxymethyl hydroxymalonic acid 0.5%-1%, diethylenetriamine pentaacetate 0.2%-0.8%, diatomite 10%-20%, and limestone powder in the remaining amount are used to prepare an admixture. When the admixture is used, the activity of thermal activated coal gangue can be effectively improved.

[0004] When the coal gangue admixture is produced, various ingredients need to be added quantitatively and then mixed by stirring. However, in the traditional coal gangue admixture compounding process, the ingredients are usually added manually and then mixed. This way leads to low production efficiency, and it is difficult to ensure the consistency of quality and performance of different batches of products, thereby reducing the effect of admixture compounding.

[0005] Therefore, it is necessary to provide a configuration device for coal gangue admixture production to solve the above technical problems. UTILITY MODEL CONTENTS

[0006] The utility model provides a configuration device for coal gangue admixture production, which solves the problems of low manual compounding efficiency and reduced compounding effect.

[0007] To solve the above technical problems, the utility model provides a configuration device for coal gangue admixture production, which comprises:

[0008] a stirring tank;

[0009] A fixed plate is fixedly installed on the top of one side of the stirring tank, and a driving motor is fixedly installed on the bottom of the fixed plate, and a driving gear is fixedly installed on the output end of the driving motor;

[0010] A support frame is fixedly installed on the top of the inner side of the stirring tank, and a top plate is rotatably connected to the top of the support frame, and a gear ring is fixedly installed on the bottom of the top plate, and the gear ring is engaged with one side of the driving gear;

[0011] A rotating shaft is fixedly installed on the bottom of the top plate, and a plurality of stirring blades are fixedly installed on the outer side of the rotating shaft;

[0012] A plurality of mounting frames are fixedly installed on the top of the top plate, and a weighing sensor is fixedly installed on the bottom of each mounting frame, and a connecting frame is fixedly installed on the bottom of the weighing sensor, and a storage barrel is fixedly installed on the bottom of the connecting frame, and an output pipe is fixedly installed on the bottom of the storage barrel, and an electromagnetic valve is fixedly installed on the bottom of the output pipe.

[0013] Preferably, two discharge valves are fixedly installed on the bottom of the stirring tank, and a plurality of fixing frames are fixedly installed on the edge of the bottom of the stirring tank.

[0014] Preferably, the output end of the electromagnetic valve is arranged on the bottom of the support frame, and the stirring blades are arranged on the inner side of the stirring tank.

[0015] Preferably, the storage barrel is arranged inside the top plate.

[0016] Preferably, a water collecting frame is fixedly installed on the inner side of the stirring tank, and a plurality of spray heads are fixedly installed on the bottom of the water collecting frame.

[0017] Preferably, a water pipe is fixedly installed on one side of the water collecting frame, and the output end of the water pipe is arranged on the other side of the stirring tank.

[0018] Preferably, the spray heads are arranged on the top of the output end of the electromagnetic valve.

[0019] Compared with the related art, the configuration device for coal gangue additive production has the following beneficial effects:

[0020] This utility model provides a configuration device for the production of coal gangue additives. Through the cooperation of structures such as a mixing tank, drive motor, drive gear, top plate, gear ring, rotating shaft, stirring blade, weighing sensor, storage tank, and solenoid valve, during use, the weighing sensor can measure the weight of the coal gangue additives stored in the storage tank in real time. Then, the additives are input into the mixing tank through the solenoid valve. At the same time, the rotating shaft drives the stirring blade to stir and mix the additives. In this way, no manual proportioning operation is required, which improves both proportioning efficiency and proportioning effect. Attached Figure Description

[0021] Figure 1 A schematic diagram of the structure of a first embodiment of a configuration device for producing coal gangue additives provided by this utility model;

[0022] Figure 2 for Figure 1 The diagram shows the support frame structure.

[0023] Figure 3 for Figure 2 The enlarged schematic diagram of part A shown below;

[0024] Figure 4 This is a schematic diagram of the second embodiment of a configuration device for producing coal gangue additives provided by this utility model.

[0025] The following are the labels in the diagram: 1. Mixing tank, 11. Fixing frame, 12. Discharge valve, 2. Fixing plate, 21. Drive motor, 22. Drive gear, 3. Support frame, 31. Top plate, 32. Gear ring, 4. Rotating shaft, 41. Mixing blade, 5. Mounting frame, 51. Weighing sensor, 52. Connecting frame, 53. Storage tank, 54. Output pipe, 55. Solenoid valve, 6. Water pipe, 61. Water collection frame, 62. Nozzle. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0027] First Embodiment

[0028] Please refer to the following: Figure 1 , Figure 2 , Figure 3 ,in, Figure 1 A schematic diagram of the structure of a first embodiment of a configuration device for producing coal gangue additives provided by this utility model; Figure 2 for Figure 1 The diagram shows the support frame structure. Figure 3 for Figure 2 The enlarged schematic diagram of part A is shown. A preparation device for producing coal gangue additives includes: a mixing tank 1;

[0029] A fixing plate 2 is fixedly installed on the top of one side of the mixing tank 1, and a drive motor 21 is fixedly installed on the bottom of the fixing plate 2. A drive gear 22 is fixedly installed on the output end of the drive motor 21.

[0030] Support frame 3 is fixedly installed on the top of the inner side of the mixing tank 1. The top of the support frame 3 is rotatably connected to a top plate 31. A gear ring 32 is fixedly installed on the bottom of the top plate 31. The gear ring 32 meshes with one side of the drive gear 22.

[0031] A rotating shaft 4 is fixedly installed at the bottom of the top plate 31, and a plurality of stirring blades 41 are fixedly installed on the outer side of the rotating shaft 4;

[0032] Multiple mounting brackets 5 are fixedly installed on the top of the top plate 31. A weighing sensor 51 is fixedly installed at the bottom of each mounting bracket 5. A connecting bracket 52 is fixedly installed at the bottom of the weighing sensor 51. A storage tank 53 is fixedly installed at the bottom of the connecting bracket 52. An output pipe 54 is fixedly installed at the bottom of the storage tank 53. A solenoid valve 55 is fixedly installed at the bottom of the output pipe 54.

[0033] Multiple storage bins 53 are provided, so that multiple raw materials for the production of additives can be stored when in use;

[0034] The load cell 51 and the solenoid valve 55 are electrically connected. When the weight of the storage tank 53 decreases to the preset weight, the load cell 51 will control the solenoid valve 55 to close.

[0035] Two discharge valves 12 are fixedly installed at the bottom of the mixing tank 1, and multiple fixing brackets 11 are fixedly installed at the edge of the bottom of the mixing tank 1.

[0036] With the installation of two discharge valves 12, one discharge valve 12 can be used for material discharge during use, while the other discharge valve 12 can be used for wastewater generated during cleaning.

[0037] The output end of the solenoid valve 55 is located at the bottom of the support frame 3, and the stirring blade 41 is located on the inner side of the stirring tank 1.

[0038] By placing the output end of the solenoid valve 55 at the bottom of the support frame 3, it is possible to prevent raw materials from falling onto the support frame 3.

[0039] The storage bin 53 is located inside the top plate 31.

[0040] The working principle of the preparation device for producing coal gangue additives provided by this utility model is as follows:

[0041] In the process of using, the user adds the ingredients for producing coal gangue admixture to the inner side of the discharge barrels 53, then starts the driving motor 21, drives the driving gear 22 to rotate, drives the gear ring 32 to rotate, drives the top plate 31 to rotate, opens the electromagnetic valve 55, and transports the ingredients in the inner side of the storage barrels 53 to the inner side of the stirring tank 1 through the output pipe 54 and the electromagnetic valve 55, and at the same time, the weighing sensor 51 weighs the weight of the storage barrels 53 in real time, when the weight decreases to the amount of the ingredients added in the storage barrels 53, the electromagnetic valve 55 is closed, and at the same time, the rotating shaft 4 drives the stirring blades 41 to stir and mix the ingredients in the stirring tank 1, and after the proportioning is completed, the discharge valve 12 is opened to discharge.

[0042] Compared with the related art, the configuration device for producing coal gangue admixture has the following beneficial effects:

[0043] Through the cooperation of the stirring tank 1, the driving motor 21, the driving gear 22, the top plate 31, the gear ring 32, the rotating shaft 4, the stirring blades 41, the weighing sensor 51, the storage barrels 53 and the electromagnetic valve 55, the weighing sensor 51 can measure the weight of the ingredients for producing coal gangue admixture stored in the storage barrels 53 in real time during use, then the ingredients are input into the stirring tank 1 through the electromagnetic valve 55, and at the same time, the rotating shaft 4 drives the stirring blades 41 to stir and mix the ingredients, so that the proportioning operation is not needed manually, the proportioning efficiency is improved, and the proportioning effect is enhanced.

[0044] Second embodiment

[0045] Please refer to Figure 4 Based on the configuration device for producing coal gangue admixture provided in the first embodiment of the application, the second embodiment of the application provides another configuration device for producing coal gangue admixture. The second embodiment is only a preferred mode of the first embodiment, and the implementation of the second embodiment does not affect the implementation of the first embodiment.

[0046] Specifically, the configuration device for producing coal gangue admixture provided in the second embodiment of the application is different from the configuration device for producing coal gangue admixture provided in the first embodiment of the application in that the configuration device for producing coal gangue admixture is characterized by comprising a water collecting frame 61 fixedly installed on the inner side of the stirring tank 1, and a plurality of nozzles 62 fixedly installed on the bottom of the water collecting frame 61.

[0047] One side of the water collecting frame 61 is fixedly installed with a water pipe 6, and the output end of the water pipe 6 is arranged on the other side of the stirring tank 1.

[0048] The spray head 62 is arranged on the top of the output end of the electromagnetic valve 55.

[0049] The working principle of the configuration device for coal gangue additive production is as follows:

[0050] After use, the user can water the inside of the water collecting frame 61 through the water pipe 6, and then spray the inner wall of the stirring tank 1 through the spray head 62 to flush the inner wall of the stirring tank 1, and at the same time, the rotating shaft 4 drives the stirring blade 41 to rotate, so that the stirring blade 41 and the cleaning liquid stored in the stirring tank 1 are in contact, thereby cleaning the stirring blade 41, and then discharging through one of the discharge valves 12.

[0051] Compared with the related art, the configuration device for coal gangue additive production has the following beneficial effects:

[0052] Through the cooperation of the water pipe 6, the water collecting frame 61 and the spray head 62, when in use, the external cleaning liquid can be conveyed to the inner side of the water collecting frame 61 through the water pipe 6, and then sprayed through the spray head 62, thereby facilitating the user to flush the inside of the stirring tank 1.

[0053] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process conversion using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.

Claims

1. A coal gangue admixture production configuration device, characterized in that, Include: Stirring tank; The fixed plate is fixedly installed on one side of the top of the stirring tank, the bottom of the fixed plate is fixedly installed with a driving motor, and the output end of the driving motor is fixedly installed with a driving gear; Support frame, the support frame is fixedly installed on the top of the inner side of the stirring tank, the top of the support frame is rotatably connected with a top plate, the bottom of the top plate is fixedly installed with a gear ring, and the gear ring is engaged with one side of the driving gear; The rotating shaft is fixedly installed on the bottom of the top plate, the outer side of the rotating shaft is fixedly installed with a plurality of stirring blades; A plurality of mounting frames are fixedly installed on the top of the top plate, the bottom of the mounting frame is fixedly installed with a weighing sensor, the bottom of the weighing sensor is fixedly installed with a connecting frame, the bottom of the connecting frame is fixedly installed with a storage barrel, the bottom of the storage barrel is fixedly installed with an output pipe, and the bottom of the output pipe is fixedly installed with a solenoid valve.

2. The coal gangue additive production configuration device according to claim 1, characterized in that, The bottom of the stirring tank is fixedly installed with two discharge valves, and the edge of the bottom of the stirring tank is fixedly installed with a plurality of fixing frames.

3. The coal gangue additive production configuration device according to claim 1, characterized in that, The output end of the solenoid valve is arranged at the bottom of the support frame, and the stirring blade is arranged on the inner side of the stirring tank.

4. The coal gangue additive production configuration device according to claim 1, characterized in that, The storage barrel is arranged in the inside of the top plate.

5. The coal gangue additive production configuration device according to claim 3, characterized in that, The inner side of the stirring tank is fixedly installed with a water collecting frame, and the bottom of the water collecting frame is fixedly installed with a plurality of spray heads.

6. The coal gangue additive production configuration device according to claim 5, characterized in that, The water pipe is fixedly installed on one side of the water collecting frame, and the output end of the water pipe is arranged on the other side of the stirring tank.

7. The coal gangue additive production configuration device according to claim 6, characterized in that, The spray head is arranged on the top of the output end of the solenoid valve.

Citation Information

Patent Citations

  • An admixture for improving the activity of thermally excited coal gangue

    CN106348645B