Ton bag extrusion device with automatic induction function

By designing an automatic sensing ton bag crushing device, and utilizing synchronous drive components and gravity sensors, the material inside the ton bag is crushed efficiently, solving the problems of low crushing efficiency and damage to packaging bags caused by ton bag clumping. This improves production efficiency and reduces labor costs.

CN223602555UActive Publication Date: 2025-11-28SHANDONG LIGAO AGRI TECH CO LTD
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Patent Information

Application Number
CN202422795800.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-11-28
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Existing ton bag caking extrusion machines have low extrusion efficiency and are prone to causing damage and waste to ton bag packaging bags.

Method used

Design an automatic sensing ton bag extrusion device. Use a synchronous drive component to drive two extrusion plates to extrude the ton bag synchronously. Combined with a gravity sensor, automatically control the extrusion process and reduce manual operation.

Benefits of technology

It improves the crushing efficiency of materials inside the ton bag, avoids ton bag breakage and packaging bag damage, and reduces manual operation costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ton bag extrusion, and provides an automatic induction ton bag extrusion device which comprises a rack arranged on the ground. The machine frame is provided with an extrusion platform used for containing ton bags. The rack is provided with two sets of sliding grooves which are perpendicularly arranged, and a mounting area used for containing the extrusion platform is formed in the intersection position of the two sets of sliding grooves. Two first extrusion plates are slidably arranged in one set of sliding grooves and located on the two sides of the extrusion platform correspondingly. Two second extrusion plates are arranged in the other group of sliding grooves in a sliding manner, and the two second extrusion plates are located on the two sides of the extrusion platform correspondingly; the device further comprises a synchronous driving assembly arranged on the rack, and the synchronous driving assembly can drive the two first extrusion plates and the two second extrusion plates to move in the opposite directions or in the opposite directions. By means of the technical scheme, the problems that in the prior art, an existing ton bag caking extruding machine is low in extruding efficiency, and ton bag packaging bags are prone to being damaged and wasted are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ton bag extrusion technical field, specifically, and relates to a kind of ton bag extrusion devices of automatic response. BACKGROUND

[0002] More and more materials are packaged by ton bag, and ton bag is placed for more than a month, or moisture content is higher when bagging, or temperature is higher, and caking phenomenon appears. When ton bag with caking is hung to workshop for use or subpackaging, it is inconvenient to discharge, ton bag bottom needs to be cut open, and raw materials can fall to material head and enter production system for use or subpackaging only by artificial slow dispersion. And existing ton bag caking extruder has low extrusion efficiency, and easily causes ton bag packaging bag damage and waste problem. SUMMARY

[0003] The utility model provides a kind of ton bag extrusion devices of automatic response, solve the low extrusion efficiency of existing ton bag caking extruder in prior art, and easily cause ton bag packaging bag damage and waste problem.

[0004] The technical scheme of the utility model is as follows:

[0005] A kind of ton bag extrusion device of automatic response, including the rack being set on ground;

[0006] The rack has extrusion platform, and the extrusion platform is used to place ton bag;

[0007] The rack has two groups of sliding grooves, two groups of the sliding grooves are vertically arranged, and the intersection of two groups of the sliding grooves forms installation area for accommodating the extrusion platform;

[0008] One group of the sliding groove is slidably provided with two first extrusion plates, and two the first extrusion plates are located at the two sides of the extrusion platform respectively;

[0009] Another group of the sliding groove is slidably provided with two second extrusion plates, and two the second extrusion plates are located at the two sides of the extrusion platform respectively;

[0010] Still include synchronous drive assembly being set on the rack, the synchronous drive assembly can drive two first extrusion plates and second extrusion plates to move towards each other or move away from each other.

[0011] As further technical scheme, the extrusion platform has installation cavity, and the synchronous drive assembly is arranged in the installation cavity.

[0012] As further technical scheme, the synchronous drive assembly includes installation box.

[0013] The first driving shaft is arranged on the mounting box and located between the two first extrusion plates, and the end of the first driving shaft is connected with the first extrusion plate through the side wall of the mounting cavity.

[0014] The second driving shaft is arranged on the mounting box and located between the two second extrusion plates, and the end of the second driving shaft is connected with the second extrusion plate through the side wall of the mounting cavity.

[0015] The mounting box is provided with a driving unit for driving the first driving shaft to rotate, and a transmission mechanism is arranged between the first driving shaft and the second driving shaft for driving the second driving shaft to rotate synchronously with the first driving shaft.

[0016] As a further technical solution, the driving unit comprises a driving motor, a driving gear is arranged on the power output shaft of the driving motor, and a driven gear is arranged on the first driving shaft and engaged with the driving gear.

[0017] As a further technical solution, the transmission mechanism comprises a worm arranged on the first driving shaft and a worm wheel arranged on the second driving shaft, and the worm and the worm wheel are engaged to realize power transmission between the first driving shaft and the second driving shaft.

[0018] As a further technical solution, the extrusion platform comprises a top plate for supporting the ton bag, a side wall is arranged on the lower side of the top plate, an outwardly folded ear plate is arranged at the lower end of the side wall, and the ear plate is fixedly connected with the rack through a bolt assembly.

[0019] As a further technical solution, a plurality of extrusion protrusions are arranged on the inner side of the first extrusion plate and the second extrusion plate.

[0020] As a further technical solution, a gravity sensor is arranged on the extrusion platform.

[0021] As a further technical solution, a step is arranged on the rack.

[0022] The working principle and beneficial effects of the utility model are as follows:

[0023] The utility model discloses a scheme is placed in the extrusion platform to ton bag, through synchronous drive assembly drive two first extrusion plates and second extrusion plates in sliding groove synchronous reciprocation extrude ton bag, thereby crushing the material lump in ton bag, realize the crushing processing of the material in ton bag, and the synchronous extrusion of the first extrusion plate and the second extrusion plate of the scheme can reduce the step of manual rotation ton bag or automatic rotation ton bag, thereby improve the crushing efficiency of the material in ton bag, and synchronous extrusion can also avoid the rupture of ton bag caused by excessive extrusion and thereby increase the workload. BRIEF DESCRIPTION OF DRAWINGS

[0024] The utility model will be further explained in detail in connection with the drawings and specific embodiment.

[0025] Figure 1 It is the schematic view of the structure of the utility model;

[0026] Figure 2 It is the schematic view of the structure of the utility model mounting seat;

[0027] Figure 3 It is the schematic view of the structure of the utility model synchronous drive assembly first view angle;

[0028] Figure 4 It is the schematic view of the structure of the utility model synchronous drive assembly second view angle.

[0029] In the drawing: 1, frame, 2, extrusion platform, 3, sliding groove, 4, installation area, 5, first extrusion plate, 6, second extrusion plate, 7, synchronous drive assembly, 8, installation cavity, 9, installation box, 10, first drive shaft, 11, second drive shaft, 12, drive unit, 13, transmission mechanism, 14, drive motor, 15, driving gear, 16, driven gear, 17, worm, 18, worm wheel, 19, top plate, 20, side wall, 21, ear plate, 22, extrusion protrusion, 23, gravity sensor, 24, step. DETAILED DESCRIPTION

[0030] The technical scheme in the utility model embodiment will be described clearly and completely in connection with the utility model embodiments, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor are involved in the scope of the utility model protection.

[0031] EMBODIMENT

[0032] As Figure 1 Shown, a kind of ton bag extrusion device of automatic induction, including the frame 1 of being set on ground;

[0033] The rack 1 has an extrusion platform 2 for placing ton bags;

[0034] The rack 1 has two groups of sliding grooves 3, which are arranged vertically and form a mounting area 4 for accommodating the extrusion platform 2 at the intersection of the two groups of sliding grooves 3;

[0035] Two first extrusion plates 5 are slidably arranged in one group of the sliding grooves 3, and the two first extrusion plates 5 are respectively located on both sides of the extrusion platform 2;

[0036] Two second extrusion plates 6 are slidably arranged in the other group of the sliding grooves 3, and the two second extrusion plates 6 are respectively located on both sides of the extrusion platform 2;

[0037] A synchronous driving assembly 7 is further arranged on the rack 1, which can drive the two first extrusion plates 5 and the second extrusion plates 6 to move towards or away from each other.

[0038] In this embodiment, the ton bags can be placed on the extrusion platform 2, and the two first extrusion plates 5 and the second extrusion plates 6 in the sliding grooves 3 are driven by the synchronous driving assembly 7 to move towards or away from each other to extrude the ton bags, thereby breaking the material lumps in the ton bags and achieving the crushing treatment of the material in the ton bags. The synchronous extrusion of the first extrusion plates 5 and the second extrusion plates 6 can reduce the step of manually rotating the ton bags or automatically rotating the ton bags, thereby improving the efficiency of crushing the material in the ton bags. Synchronous extrusion can also avoid excessive extrusion that causes the ton bags to break and the material to leak out, thereby increasing the workload.

[0039] As a further technical solution, the extrusion platform 2 has a mounting cavity 8, and the synchronous driving assembly 7 is arranged in the mounting cavity 8.

[0040] In this embodiment, the extrusion platform 2 of the present scheme has a mounting cavity 8 for mounting the synchronous driving assembly 7.

[0041] As a further technical scheme, the synchronous driving assembly 7 comprises a mounting box 9; a first driving shaft 10 is rotatably arranged on the mounting box 9, the first driving shaft 10 is located between the two first extrusion plates 5, and the end of the first driving shaft 10 is threadedly connected with the first extrusion plate 5 after penetrating through the side wall of the mounting cavity 8; a second driving shaft 11 is rotatably arranged on the mounting box 9, the second driving shaft 11 is located between the two second extrusion plates 6, and the end of the second driving shaft 11 is threadedly connected with the second extrusion plate 6 after penetrating through the side wall of the mounting cavity 8; the mounting box 9 is provided with a driving unit 12 for driving the first driving shaft 10 to rotate, and a transmission mechanism 13 is arranged between the first driving shaft 10 and the second driving shaft 11 for driving the second driving shaft 11 to rotate synchronously with the first driving shaft 10.

[0042] In the embodiment, the first driving shaft 10 is driven to rotate by the driving unit 12, and the second driving shaft 11 is driven to rotate synchronously with the first driving shaft 10 by the transmission mechanism 13 after the first driving shaft 10 rotates. The first extrusion plate 5 arranged on the first driving shaft 10 and the second extrusion plate 6 arranged on the second driving shaft 11 are driven to reciprocate towards the extrusion platform 2 after the first driving shaft 10 rotates, so as to realize the reciprocating extrusion of the ton bag on the extrusion platform 2. The synchronous movement of the first extrusion plate 5 and the second extrusion plate 6 makes the ton bag have a higher crushing efficiency during the extrusion.

[0043] As shown in Figure 2 , Figure 3 and Figure 4 As a further technical scheme, the driving unit 12 comprises a driving motor 14, a driving gear 15 is arranged on the power output shaft of the driving motor 14, and a driven gear 16 is arranged on the first driving shaft 10 and engaged with the driving gear 15.

[0044] In the embodiment, the driving unit 12 comprises a driving motor 14, a driving gear 15 is arranged on the power output shaft of the driving motor 14, the driving gear 15 is engaged with the driven gear 16 arranged on the first driving shaft 10, the driving gear 15 transmits torque to the driven gear 16, so as to drive the first driving shaft 10 to rotate synchronously. Since the first driving shaft 10 needs to penetrate through the two ends of the mounting box 9, the driven gear 16 is arranged to enable the first driving shaft 10 to penetrate through the two ends of the mounting box 9 by transmitting torque through the driven gear 16.

[0045] As a further technical scheme, the transmission mechanism 13 comprises a worm 17 arranged on the first driving shaft 10 and a worm wheel 18 arranged on the second driving shaft 11, the worm 17 and the worm wheel 18 are engaged to realize power transmission between the first driving shaft 10 and the second driving shaft 11.

[0046] As Figure 3 and Figure 4 shown, as a specific embodiment, the transmission mechanism 13 of the scheme includes a worm 17 on the first drive shaft 10 and a worm wheel 18 on the second drive shaft 11, and through the torque transmission of the worm 17 and the worm wheel 18, the first drive shaft 10 and the second drive shaft 11 can be driven synchronously by one driving motor 14, so as to drive the first extrusion plate 5 and the second extrusion plate 6 to extrude the ton bag on the extrusion platform 2.

[0047] As Figure 2 shown, as a further technical scheme, the extrusion platform 2 includes a top plate 19 for supporting the ton bag, the lower side of the top plate 19 is provided with a side wall 20, the lower end of the side wall 20 is provided with an outwardly folded ear plate 21, and the ear plate 21 is fixedly connected with the rack 1 through a bolt assembly.

[0048] In this embodiment, in order to facilitate the maintenance of the synchronous driving assembly 7, the extrusion platform 2 of the scheme includes the top plate 19, the side wall 20 and the outwardly folded ear plate 21, the ear plate 21 can be fixedly arranged on the rack 1 through the bolt assembly, but when maintenance is needed, the extrusion platform 2 can be removed through the bolt assembly to maintain the synchronous driving assembly 7.

[0049] As a further technical scheme, the inner side of the first extrusion plate 5 and the second extrusion plate 6 is provided with a plurality of extrusion protrusions 22.

[0050] In this embodiment, in order to further improve the extrusion effect and efficiency of the ton bag by the first extrusion plate 5 and the second extrusion plate 6, the scheme is provided with a plurality of extrusion protrusions 22 on the first extrusion plate 5 and the second extrusion plate 6, and the extrusion effect of the ton bag can be enhanced through the extrusion protrusions 22.

[0051] As Figure 2 shown, as a further technical scheme, the extrusion platform 2 is provided with a gravity sensor 23.

[0052] In this embodiment, in order to further realize the automation of the device, the scheme is provided with a gravity sensor 23 on the extrusion platform 2, and the ton bag can be extruded by setting the value of the gravity sensor 23 in cooperation with the driving unit 12, when the weight of the ton bag exceeds the set value of the gravity sensor 23, the driving unit 12 can be automatically started to drive the first extrusion plate 5 and the second extrusion plate 6 to slide in the sliding groove 3 and extrude the ton bag, thereby improving the extrusion efficiency of the ton bag and further reducing the manual operation and labor cost.

[0053] As Figure 1As shown, as a further technical scheme, the rack 1 is provided with steps 24.

[0054] In this embodiment, the scheme is provided with steps 24 on the mounting rack, so that the ton bag position can be adjusted by the operator, and the equipment can be easily maintained.

[0055] The above is only a preferred embodiment of the present application, and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic sensing ton bag compression device, characterized in that, Including racks (1) installed on the ground; The frame (1) has an extrusion platform (2) for placing ton bags; The frame (1) has two sets of sliding grooves (3), the two sets of sliding grooves (3) are arranged vertically, and the intersection of the two sets of sliding grooves (3) forms an installation area (4) for accommodating the extrusion platform (2); Two first extrusion plates (5) are slidably disposed in one of the sliding grooves (3), and the two first extrusion plates (5) are respectively located on both sides of the extrusion platform (2); Two second extrusion plates (6) are slidably arranged in the other set of sliding grooves (3), and the two second extrusion plates (6) are respectively located on both sides of the extrusion platform (2); It also includes a synchronous drive assembly (7) mounted on the frame (1), which can drive the two first extrusion plates (5) and the second extrusion plate (6) to move toward each other or backwards.

2. The automatic sensing ton bag compression device according to claim 1, characterized in that, The extrusion platform (2) has an installation cavity (8), and the synchronous drive assembly (7) is disposed in the installation cavity (8).

3. The automatic sensing ton bag compression device according to claim 2, characterized in that, The synchronous drive component (7) includes a mounting box (9); The mounting box (9) is rotatably provided with a first drive shaft (10), which is located between the two first extrusion plates (5), and the end of the first drive shaft (10) passes through the side wall of the mounting cavity (8) and is threadedly connected to the first extrusion plate (5). A second drive shaft (11) is rotatably mounted on the mounting box (9). The second drive shaft (11) is located between the two second extrusion plates (6), and the end of the second drive shaft (11) passes through the side wall of the mounting cavity (8) and is threadedly connected to the second extrusion plate (6). The mounting box (9) is provided with a drive unit (12) for driving the first drive shaft (10) to rotate, and a transmission mechanism (13) is provided between the first drive shaft (10) and the second drive shaft (11) for driving the second drive shaft (11) to rotate synchronously with the first drive shaft (10).

4. The automatic sensing ton bag compression device according to claim 3, characterized in that, The drive unit (12) includes a drive motor (14), and a drive gear (15) is provided on the power output shaft of the drive motor (14). A driven gear (16) that meshes with the drive gear (15) is provided on the first drive shaft (10).

5. The automatic sensing ton bag compression device according to claim 3, characterized in that, The transmission mechanism (13) includes a worm (17) disposed on the first drive shaft (10) and a worm wheel (18) disposed on the second drive shaft (11). The worm (17) and the worm wheel (18) mesh to realize the power transmission between the first drive shaft (10) and the second drive shaft (11).

6. The automatic sensing ton bag compression device according to claim 2, characterized in that, The extrusion platform (2) includes a top plate (19) for supporting ton bags. A side panel (20) is provided on the lower side of the top plate (19). An outwardly folded ear plate (21) is provided at the lower end of the side panel (20). The ear plate (21) is fixedly connected to the frame (1) by a bolt assembly.

7. The automatic sensing ton bag compression device according to claim 1, characterized in that, Both the first extrusion plate (5) and the second extrusion plate (6) have a plurality of extrusion protrusions (22) on their inner surfaces.

8. The automatic sensing ton bag compression device according to claim 1, characterized in that, A gravity sensor (23) is installed on the extrusion platform (2).

9. The automatic sensing ton bag compression device according to claim 2, characterized in that, The frame (1) is provided with a step (24).