Anti-freezing solution spraying equipment for railway container
By designing antifreeze spraying equipment for railway containers and adopting multi-spray section and flat fan-shaped nozzle technology, the problem of low spraying efficiency in roof-enclosed containers was solved, achieving complete coverage of the container's inner wall and efficient material unloading.
Patent Information
- Application Number
- CN202422841923.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Existing technologies are ineffective at spraying closed-top end-opening containers, resulting in low spraying efficiency and an inability to evenly cover the inner walls of the container, which leads to difficulties in unloading materials.
Design a railway container antifreeze spraying device, including a liquid supply component, a spraying component and a moving component. The spraying component has multiple spray sections arranged at intervals, with adjacent spray sections having a partial overlap area. Flat fan-shaped nozzles and handrails are used to adjust the spraying direction, and a controller is used to achieve efficient coverage.
It achieves complete coverage of the inner wall of the sealed container, improves spraying efficiency, reduces material unloading time, and lowers transportation costs.
Smart Images

Figure CN223602678U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of railway equipment, in particular to a railway container anti-freezing liquid spraying device. BACKGROUND
[0002] It is a common way to transport coal powder and ore powder over a long distance by using railway containers in China. In northern areas, the phenomenon of adhesion between goods and the inner wall of the container often occurs when transporting coal powder and ore powder containing water in winter, which causes difficulty in unloading the material, increases the transportation cost, and prolongs the transportation cycle.
[0003] Spraying anti-freezing liquid in the container and adopting appropriate spraying equipment and methods are simple and convenient preventive measures. For open-top containers, the containers are uniformly placed on the on-track train at the freight station, and then a mobile spraying device is set up on both sides of the track, or the spraying device is placed on a mobile trolley on the ground, and the anti-freezing liquid is sprayed into the container wall by moving the spraying device and adjusting the nozzle angle, which is a common method used at freight stations.
[0004] The above method has the advantages of being convenient for one-stop operation and relatively simple operation, but it is no longer applicable to closed-top end-face open-door containers. For closed-top end-face open-door containers, in addition to the inner wall of the roof, there are five wall surfaces in different directions that need to be uniformly sprayed, and the spraying device needs to travel multiple strokes in the container in different directions. However, using the above spraying method, it is not possible to spray the closed-top end-face open-door container, and the spraying efficiency is low.
[0005] Therefore, there is an urgent need for a railway container anti-freezing liquid spraying device to solve the technical problems existing in the prior art to some extent. CONTENT OF THE INVENTION
[0006] The purpose of the present application is to provide a railway container anti-freezing liquid spraying device that improves the single spraying operation area and improves the spraying efficiency to some extent.
[0007] The present application provides a railway container anti-freezing liquid spraying device; comprising a liquid supply assembly, a spraying assembly, and a moving assembly;
[0008] The moving assembly is provided with the liquid supply assembly to drive the movement of the liquid supply assembly; the liquid supply assembly is in communication with the spraying assembly and can supply liquid to the spraying part;
[0009] The spraying assembly has a plurality of spaced-apart spraying parts, and adjacent spraying parts have at least partially overlapping spraying areas, so that multiple spraying parts can cover the surface to be sprayed.
[0010] In the technical scheme, further, the spraying assembly comprises a liquid-phase main pipe, a liquid distribution pipe and a nozzle capable of being the spraying part;
[0011] One end of the liquid-phase main pipe is communicated with the liquid supply assembly, and the other end is communicated with the liquid distribution pipe;
[0012] The nozzle is communicated with the liquid distribution pipe through a joint.
[0013] In the technical scheme, further, the nozzle is a flat fan-shaped nozzle, so that the antifreeze sprayed by the nozzle is flat fan-shaped.
[0014] In the technical scheme, further, the liquid-phase main pipe and the liquid distribution pipe are communicated at a preset angle.
[0015] In the technical scheme, further, the spraying assembly further comprises a handrail;
[0016] The handrail is arranged on the liquid-phase main pipe, and holding and driving the handrail can change the spraying direction of the liquid distribution pipe.
[0017] In the technical scheme, further, the liquid supply assembly comprises an antifreeze storage tank, a liquid delivery pump, a first pressure gauge, a valve, a flow meter and a liquid level gauge;
[0018] The antifreeze storage tank stores antifreeze, and a liquid level gauge is arranged in the antifreeze storage tank;
[0019] An input end of the liquid delivery pump is communicated with the antifreeze storage tank, and an output end of the liquid delivery pump is communicated with the liquid-phase main pipe through a reinforced hose;
[0020] The output end of the liquid delivery pump is sequentially provided with the first pressure gauge, the valve and the flow meter in the direction from the liquid delivery pump to the reinforced hose.
[0021] In the technical scheme, further, the moving assembly comprises a skid platform and a roller;
[0022] The skid platform has at least two mounting positions, one of which is capable of mounting the antifreeze storage tank, and the other of which is capable of mounting the liquid delivery pump;
[0023] The roller is arranged on a side of the skid platform away from the antifreeze storage tank, and the skid platform can be driven to move by the roller, so as to drive the liquid supply assembly to move.
[0024] In the technical scheme, further, the railway container antifreeze spraying device further comprises a controller;
[0025] The controller is connected with the infusion pump, the first pressure gauge, the valve, the flow meter and the liquid level meter respectively through signal transmission lines.
[0026] Compared with the prior art, the present application has the following beneficial effects:
[0027] The present application provides a railway container antifreeze spraying equipment; comprising a liquid supply assembly, a spraying assembly and a moving assembly;
[0028] The moving assembly is provided with the liquid supply assembly to drive the movement of the liquid supply assembly; the liquid supply assembly is in communication with the spraying assembly and can supply liquid to the spraying assembly;
[0029] The spraying assembly has a plurality of spaced-apart spraying parts, and adjacent spraying parts have at least partially overlapping spraying areas, so that the plurality of spraying parts can cover the surface to be sprayed.
[0030] In summary, the spraying area sprayed by the plurality of spraying parts of the present application can completely cover the side wall of the container, that is, the present application adopts the operation mode of multiple spraying parts, the single spraying operation area is increased, and the spraying efficiency is improved. See the specific analysis below. BRIEF DESCRIPTION OF DRAWINGS
[0031] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0032] Figure 1 A railway container antifreeze spraying equipment provided by the present application has the structure schematic diagram of the railway container antifreeze spraying equipment;
[0033] Figure 2 A railway container antifreeze spraying equipment provided by the present application has the structure schematic diagram of the railway container antifreeze spraying equipment;
[0034] Figure 3 A railway container antifreeze spraying equipment provided by the present application has the structure schematic diagram of the railway container antifreeze spraying equipment;
[0035] Figure 4 A railway container antifreeze spraying equipment provided by the present application has the structure schematic diagram of the railway container antifreeze spraying equipment;
[0036] Figure 5 A railway container antifreeze spraying equipment provided by the present application has the structure schematic diagram of the railway container antifreeze spraying equipment;
[0037] Figure 6An illustration of the second type of spray coverage area in the antifreeze spraying equipment for railway containers provided in this application;
[0038] Figure 7 The image shows the effect of the third type of spraying coverage area in the antifreeze spraying equipment for railway containers provided in this application.
[0039] Figure reference numerals: 1-Liquid supply assembly; 101-Antifreeze storage tank; 102-Liquid pump; 103-First pressure gauge; 104-Valve; 105-Flow meter; 106-Level gauge; 107-Inlet; 108-Check valve; 109-First shut-off valve; 110-Second shut-off valve; 111-Third shut-off valve; 113-Second pressure gauge; 2-Spray assembly; 201-Main liquid phase pipe; 202-Divider pipe; 203-Handrail; 204-Connector; 205-Nozzle; 3-Controller; 4-Skid-mounted platform; 5-Reinforced hose; 6-Signal transmission line; 7-Container; Detailed Implementation
[0040] The following detailed embodiments are provided to help the reader gain a comprehensive understanding of the methods, apparatus, and / or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and / or systems described herein will be apparent after understanding the disclosure of this application. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein; changes that will be apparent after understanding the disclosure of this application are possible, except for operations that must occur in a specific order. Furthermore, for clarity and brevity, descriptions of features known in the art may be omitted.
[0041] The features described herein may be implemented in different forms and should not be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many feasible ways of implementing the methods, apparatus, and / or systems described herein that will be apparent upon understanding the disclosure of this application.
[0042] Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, it may be directly "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, or there may be one or more other elements in between. In contrast, when an element is described as being "directly on" another element, "directly connected to" another element, "directly bonded to" another element, "directly on" another element, or "directly covering" another element, there may be no other elements in between.
[0043] As used herein, the term "and / or" includes any one and any combination of the associated items.
[0044] Although terms such as "first" and "second" and "third" can be used herein to describe various elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. Rather, these terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, elements, components, regions, layers and / or sections described herein as being called a first element, component, region, layer or section can also be called a second element, component, region, layer or section, without departing from the teachings of the examples.
[0045] For ease of description, spatial relationship terms, such as "on", "upper", "under", and "lower", can be used herein to describe the relationship between one element and another element as shown in the drawings. Such spatial relationship terms are intended to encompass different orientations of the device in use or operation, in addition to the orientation depicted in the drawings. For example, if the device in the drawings is turned over, an element described as on "upper" or "upper" relative to another element would then be oriented "under" or "lower" relative to the other element. Accordingly, the term "on" encompasses both an "on" and "under" orientation based on the spatial orientation of the device. The device can be oriented in other ways (e.g., rotated 90 degrees or at other orientations) and an appropriate re-interpretation of the spatial relationship terms used herein will be made.
[0046] The terminology used herein is for the purpose of describing various examples only and is not intended to be limiting of the present disclosure. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises", "comprising", "includes", "including" and "has", "having" and "contains", "containing" as used herein, list the presence of stated features, integers, operations, elements, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, integers, operations, elements, components and / or combinations thereof.
[0047] Variations in shapes depicted in the drawings can occur as a result of manufacturing processes and / or tolerances. Thus, the examples described herein are not limited to the precise shapes shown in the drawings, but include variations in shapes that occur as a result of manufacturing processes.
[0048] Features of the examples described herein can be combined with one another in any manner within the scope of the disclosure. In addition, while examples are described herein as having various configurations, other configurations are possible according to the disclosure.
[0049] Embodiment One
[0050] The present application provides a railway container 7 antifreeze spraying device; the railway container 7 antifreeze spraying device includes a liquid supply assembly 1, a spraying assembly 2 and a moving assembly.
[0051] Specifically, the moving assembly is provided with the liquid supply assembly 1, and the moving assembly can drive the liquid supply assembly 1 to move, so that the position of the liquid supply assembly 1 can be conveniently adjusted, thereby providing flexibility of the device.
[0052] Specifically, the liquid supply assembly 1 is in communication with the spraying assembly 2, and the liquid supply assembly 1 can supply liquid to the spraying part, so that the spraying part sprays towards the to-be-sprayed surface.
[0053] Specifically, the spraying assembly 2 has a plurality of spaced-apart spraying parts, and adjacent spraying parts have at least partially overlapping spraying areas, so that the plurality of spraying parts can completely cover the to-be-sprayed surface.
[0054] Further, in combination with Figure 1 As shown in the figure, four spraying parts are provided, and the four spraying parts are spaced apart and have partially overlapping spraying areas between adjacent spraying parts.
[0055] In summary, the present application mainly sprays the inner side wall of the end face of the ceiling-closed door-open type container 7; in combination with Figure 3 As shown in the figure, the container 7 has a rear inner side wall b, a left inner side wall a, a right inner side wall c, a bottom inner side wall d, a left door inner side wall e and a right door inner side wall f; the width of the container 7 is H2, the length of the container 7 is H1, and the height of the container 7 is H3. In combination with Figure 4 As shown in the figure, when the side wall of the container 7 needs to be sprayed, the spraying assembly 2 is vertically placed, that is, the four spraying parts are spaced apart along the vertical direction, and the four spraying parts spray at the same time, and the spraying area sprayed by the four spraying parts can completely cover the side wall of the container 7, that is, the present application adopts a multi-spraying part operation mode, the single spraying operation area is increased, and the spraying efficiency is improved.
[0056] In this embodiment, in combination with Figure 1 As shown in the figure, the spraying assembly 2 includes a liquid phase main pipe 201, a liquid distribution pipe 202 and a nozzle 205 which can be used as a spraying part.
[0057] Specifically, one end of the liquid phase main pipe 201 is in communication with the liquid supply assembly 1, and the other end is in communication with the liquid distribution pipe 202; the nozzle 205 is connected to the liquid distribution pipe 202 through a joint 204.
[0058] Further, the joint 204 is provided on the liquid distribution pipe 202, and the nozzle 205 and the joint 204 are connected together in a threaded connection manner.
[0059] Further, the inner diameter of the liquid-phase main pipe 201 is set between 10 mm and 50 mm; the length of the liquid-phase main pipe 201 is L1, and the length of the distribution pipe 202 is L2, and L1 and L2 satisfy the following relationship: L1 = (0.5-1.0)L2.
[0060] Further, the inner diameter of the distribution pipe 202 is the same as the inner diameter of the liquid-phase main pipe 201; the length of the distribution pipe 202 and the width of the container 7 satisfy the following relationship: L2 = (0.6-0.9)H2.
[0061] Further, the nominal diameter of the joint 204 can be one of DN15, DN20, DN25, DN32, DN40, and DN50. The length of the joint 204 is set between 20 mm and 150 mm. In the installation, the axial direction of the joint 204 is perpendicular to the distribution pipe 202.
[0062] Further, the model of the nozzle 205 is any one of 85 / 02, 110 / 02, 90 / 03, and 110 / 03, and the interface size of the nozzle 205 is threadedly matched with the joint 204.
[0063] In this embodiment, further, the nozzle 205 is a flat fan-shaped nozzle 205, so that the antifreeze sprayed by the nozzle 205 is flat fan-shaped.
[0064] Specifically, the fan surface of the flat fan-shaped nozzle 205 is parallel to the axial line of the distribution pipe 202, and the spray shape on the projection surface is a long and narrow strip.
[0065] In this embodiment, further, the liquid-phase main pipe 201 and the distribution pipe 202 are communicated at a preset angle.
[0066] Specifically, the preset angle here is 90°, that is, the liquid-phase main pipe 201 and the distribution pipe 202 are communicated perpendicularly. In the actual installation process, the axial direction of the joint 204 is perpendicular to the distribution pipe 202 and parallel to the liquid-phase main pipe 201, and is distributed on both sides of the axial line of the liquid-phase main pipe 201, the number of the joint 204 is >2, and the joint 204 is one-to-one corresponding to the nozzle 205, the distance L4 between adjacent joints 204 is (400-700) mm; in combination with Figure 5 As shown in the figure, the distance between adjacent joints 204 is 480 mm.
[0067] In this embodiment, the spray assembly 2 further comprises a handrail 203; the handrail 203 is arranged on the liquid-phase main pipe 201, and holding and driving the handrail 203 can change the spray direction of the distribution pipe 202.
[0068] Specifically, in combination with 3 and Figure 4As shown, when spraying the left and right back inner walls of the container 7 (i.e. a, b, c), hold the handrails 203 and place the liquid-phase main pipe 201 vertically; when spraying the bottom wall of the container 7, place the liquid-phase main pipe 201 horizontally.
[0069] In this embodiment, the liquid supply assembly 1 comprises an anti-freezing liquid storage tank 101, a liquid delivery pump 102, a first pressure gauge 103, a valve 104, a flow meter 105 and a liquid level gauge 106.
[0070] Specifically, the anti-freezing liquid storage tank 101 stores anti-freezing liquid and is provided with a liquid level gauge 106 which can display the liquid level in the anti-freezing liquid storage tank 101.
[0071] Specifically, the input end of the liquid delivery pump 102 is communicated with the anti-freezing liquid storage tank 101 and the output end is communicated with the liquid-phase main pipe 201 through the reinforced hose 5; opening the liquid delivery pump 102 can extract the anti-freezing liquid in the anti-freezing liquid storage tank 101 to the liquid-phase main pipe 201 through the reinforced hose 5.
[0072] Further, the liquid delivery pump 102 is at least two, one of which can be used as a backup.
[0073] Specifically, the output end of the liquid delivery pump 102 is sequentially provided with the first pressure gauge 103, the valve 104 and the flow meter 105 in the direction from the liquid delivery pump 102 to the reinforced hose 5. The first pressure gauge 103 detects the pressure on the pipeline in real time; the valve 104 is used to control the on-off of the anti-freezing liquid; and the flow meter 105 is used to detect the flow on the pipeline.
[0074] In combination with Figure 2 As shown, the anti-freezing liquid storage tank 101 is further provided with a feeding port 107 through which anti-freezing liquid is added into the anti-freezing liquid storage tank 101. In addition, the liquid supply assembly 1 is further provided with a check valve 108, a first stop valve 109, a second stop valve 110, a third stop valve 111 and a second pressure gauge 113; the check valve 108 and the first stop valve 109 are arranged on the anti-freezing liquid storage tank 101 and the liquid delivery pump 102, and the check valve 108 is close to the anti-freezing liquid storage tank 101 and the first stop valve 109 is close to the liquid delivery pump 102; the second stop valve 110 is connected in parallel to the two ends of the first pressure gauge 103 and the liquid delivery pump 102; the second pressure gauge 113 is further arranged between the flow meter 105 and the nozzle 205; a pipeline is further arranged between the anti-freezing liquid storage tank 101 and the first pressure gauge 103, and the third stop valve 111 is arranged on the pipeline.
[0075] In this embodiment, in combination with Figure 1 As shown, the moving assembly comprises a pry platform 4 and a roller.
[0076] Specifically, the pry platform 4 has at least two installation positions, one of which can install the anti-freezing liquid storage tank 101, and the other of which can install the infusion pump 102; further, the pry platform 4 is provided with an installation groove, and the installation position is formed in the installation groove; still further, the installation groove is in interference fit with the anti-freezing liquid storage tank 101 and the infusion pump 102, that is, when the anti-freezing liquid storage tank 101 and the infusion pump 102 are placed on the pry platform 4, the anti-freezing liquid storage tank 101 and the infusion pump 102 are stable and do not shake. Preferably, the pry platform 4 is provided with a limiting rod, and the limiting rod is arranged around the anti-freezing liquid storage tank 101, that is, the limiting rod can surround a limiting space, and the limiting space is used to limit the anti-freezing liquid storage tank 101. The infusion pump 102 is the same as above and will not be repeated here.
[0077] Specifically, the rollers are arranged on the side of the pry platform 4 away from the anti-freezing liquid storage tank 101, and the rollers can drive the pry platform 4 to move to drive the liquid supply assembly 1 to move. Further, the rollers are provided with four, and the four rollers are arranged in a matrix.
[0078] In summary, the infusion pump 102 and the anti-freezing liquid storage tank 101 are integrated on the pry platform 4, which is flexible to carry and move, and is convenient to switch between different containers 7.
[0079] In this embodiment, the railway container 7 anti-freezing liquid spraying device further comprises a controller 3. The controller 3 is connected with the infusion pump 102, the first pressure gauge 103, the valve 104, the flow meter 105 and the liquid level meter 106 through the signal transmission line 6.
[0080] Specifically, the signal transmission line 6 is a network cable commonly used in real life. Preferably, the model of the controller 3 is SIMATIC S7-200 SMART.
[0081] Further, the controller 3 can set an over-limit alarm value of the liquid level meter 106, and when the liquid level of the anti-freezing liquid storage tank 101 reaches the over-limit alarm value, an alarm sound will be emitted (the controller 3 is electrically connected with an alarm, and the alarm emits an alarm), and in addition, the controller 3 can also display the liquid level value in the anti-freezing liquid storage tank 101 on the panel of the controller 3 for the operator to observe.
[0082] The controller 3 can also control the opening and closing of the infusion pump 102, and display the state of the infusion pump 102 on the panel of the controller 3.
[0083] The controller 3 can also control and set an over-limit alarm value for the first pressure gauge 103, and if the value of the first pressure gauge 103 reaches the over-limit alarm value, the alarm will sound, and in addition, the controller 3 can also display the pressure value of the first pressure gauge on the panel of the controller 3.
[0084] The controller 3 can control the opening of the valve 104, thereby adjusting the flow, and can display the opening of the valve 104 on the panel of the controller 3.
[0085] The controller 3 can control the flow of the flow meter 105, and set an over-limit alarm for the flow meter 105, so that when the value of the flow meter 105 reaches the over-limit alarm value, the alarm will alarm, and in addition, the controller 3 can also display the pressure value of the flow meter 105 on the panel.
[0086] It is worth noting that the above-mentioned functions of the control part are the functions of the controller 3 itself, and the program of the controller 3 is not improved in this application.
[0087] In summary, the controller 3 is used to control and regulate various components, and the parameters of various components are adjusted, displayed, recorded, and warned more quickly and directly, the parameter control precision is higher, and the equipment control is more convenient.
[0088] In this embodiment, in combination with Figure 5 As shown in the figure, the inner diameter of the liquid phase main pipe 201 is 21 mm, the length L1 = 800 mm; the inner diameter of the liquid distribution pipe 202 is the same as that of the liquid phase main pipe 201, and the length L2 = 1500 mm; the joint 204 interface has an internal thread structure, the nominal diameter is DN25, the length L3 of the joint 204 is 50 mm, the axial direction is perpendicular to the liquid distribution pipe 202 and parallel to the liquid phase main pipe 201 during installation, and is uniformly distributed on both sides of the axial line of the liquid phase main pipe 201, the number is 4, the distance L4 between the plurality of joints 204 is 480 mm; the shape of the nozzle 205 is a flat fan-shaped nozzle 205, the liquid sprayed is a flat fan, the fan is parallel to the axial line of the liquid distribution pipe 202, and the spray shape on the projection surface is a long and narrow strip, the nozzle 205 is of type 90 / 03, has an external thread structure, and the interface size matches the thread of the joint 204. The spray liquid covers a width range of 2285 mm.
[0089] In this embodiment, in combination with Figure 6 As shown in the figure, the length L2 of the liquid distribution pipe 202 is 1200 mm, the joint 204 interface has an internal thread structure, the nominal diameter is DN25, the length L3 of the joint 204 is 50 mm, the axial direction is perpendicular to the liquid distribution pipe 202 and parallel to the liquid phase main pipe 201 during installation, and is uniformly distributed on both sides of the axial line of the liquid phase main pipe 201, the number is 3, and the spray liquid covers a width range of 1980 mm.
[0090] In this embodiment, in combination with Figure 7As shown, the length L2 of the distribution pipe 202 is 1800 mm, the joint 204 interface has an internal threaded structure, the nominal diameter is DN25, the length L3 of the joint 204 is 50 mm, the axial direction is perpendicular to the distribution pipe 202 and parallel to the liquid-phase main pipe 201 during installation, and the number of the joint 204 is 4, which is uniformly distributed on both sides of the axial line of the liquid-phase main pipe 201, and the spray liquid coverage width range is 2400 mm.
[0091] Example Two
[0092] The application also provides a railway container antifreeze liquid spraying method based on the railway container antifreeze liquid spraying device, which comprises the following method.
[0093] The moving step 100: moving the liquid supply assembly to a predetermined position by using the moving assembly;
[0094] The distribution pipe adjusting step 200: adjusting the distribution pipe to be parallel to the surface to be sprayed;
[0095] The nozzle adjusting step 300: adjusting the positions of the plurality of nozzles to control the distance between the intersection points of the flat fan-shaped spray areas sprayed by the plurality of nozzles and the surface to be sprayed to be between 20 mm and 100 mm;
[0096] The starting step: turning on the liquid supply assembly to provide the antifreeze liquid to the spraying assembly.
[0097] In this embodiment, the spraying pressure range is set to be between 0.15 MPa and 0.50 MPa, the nozzle flow range is set to be between 10 mL / s and 40 mL / s, and the moving speed of the moving assembly is set to be between 0.1 m / s and 0.5 m / s.
[0098] Suppose that the distribution pipe is parallel to the inner wall surface of the container to be sprayed, the distance between the nozzles and the inner wall surface of the container is determined according to the intersection point positions of the liquid fan surfaces sprayed by the nozzles, the distance between the intersection points and the wall surface is 100 mm, the spraying pressure range is 0.30 MPa, the nozzle flow range is 25 mL / s, and the moving speed of the spraying system is 0.25 m / s.
[0099] Then in the spraying process, first, the distribution pipe is kept in the vertical direction, and the vertical wall surfaces are sprayed in the order of the inner wall surfaces a, b and c of the container; second, the distribution pipe is kept in the horizontal direction, and the bottom surface d is sprayed twice in the order of from the door to the back surface and then from the back surface to the door; and third, the inner wall surfaces e and f of the two doors are sprayed respectively.
[0100] After the above-mentioned method is used for spraying, since the transported iron ore in the container is a kind of water-containing iron ore, the sprayed anti-freezing liquid is a kind of organic anti-freezing liquid, the anti-freezing liquid is uniformly distributed on the inner wall of the container, and the iron ore stays at a temperature of-17℃ to-25℃ from loading to unloading for more than 48h. When unloading, the dumping method is used, and under the condition that no other auxiliary measures are taken, the first unloading is successful, and there is no iron ore powder residue in the container.
[0101] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A railway container anti-freezing fluid spraying device; characterized in that, The railway container anti-freezing liquid spraying equipment comprises a liquid supply assembly, a spraying assembly and a moving assembly; The liquid supply assembly is arranged on the moving assembly to drive the liquid supply assembly to move; the liquid supply assembly is communicated with the spraying assembly to supply liquid to the spraying assembly; The spraying assembly comprises a plurality of spaced spraying parts, and adjacent spraying parts have at least partially overlapped spraying areas, so that the plurality of spraying parts can cover the surface to be sprayed.
2. The railway container anti-freezing fluid spraying apparatus according to claim 1, characterized in that, The spraying assembly comprises a liquid-phase main pipe, a liquid distribution pipe and a nozzle as the spraying part; One end of the liquid-phase main pipe is communicated with the liquid supply assembly, and the other end is communicated with the liquid distribution pipe; The nozzle is communicated with the liquid distribution pipe through a joint.
3. The railway container anti-freezing fluid spraying apparatus according to claim 2, characterized in that, The nozzle is a flat fan-shaped nozzle, so that the sprayed anti-freezing liquid is flat fan-shaped.
4. The railway container anti-freezing fluid spraying apparatus according to claim 2, wherein The liquid-phase main pipe and the liquid distribution pipe are communicated at a preset angle.
5. The anti-icing fluid spraying apparatus for a railway container according to claim 2, characterized by The spraying assembly further comprises a handrail; The handrail is arranged on the liquid-phase main pipe, and holding and driving the handrail can change the spraying direction of the liquid distribution pipe.
6. The anti-icing fluid spraying apparatus for a railway container according to claim 2, wherein The liquid supply assembly comprises an anti-freezing liquid storage tank, a liquid delivery pump, a first pressure gauge, a valve, a flow meter and a liquid level gauge; The anti-freezing liquid storage tank stores anti-freezing liquid, and a liquid level gauge is arranged in the anti-freezing liquid storage tank; The input end of the liquid delivery pump is communicated with the anti-freezing liquid storage tank, and the output end is communicated with the liquid-phase main pipe through a reinforced hose; The output end of the liquid delivery pump is sequentially provided with the first pressure gauge, the valve and the flow meter in the direction from the liquid delivery pump to the reinforced hose.
7. The railway container anti-freezing fluid spraying apparatus according to claim 6, wherein The moving assembly comprises a pry platform and a roller; The pry platform has at least two mounting positions, one of which can mount the anti-freezing liquid storage tank, and the other of which can mount the liquid delivery pump; The roller is arranged on the side of the pry platform away from the anti-freezing liquid storage tank, and the pry platform can be driven to move by the roller to drive the liquid supply assembly to move.
8. The railway container anti-freezing fluid spraying apparatus according to claim 6, wherein The railway container anti-freezing liquid spraying equipment further comprises a controller; The controller is connected with the liquid delivery pump, the first pressure gauge, the valve, the flow meter and the liquid level gauge through signal transmission lines respectively.