Cutter flaw automatic detection device

By designing an automated tool defect detection device, the problem of time constraints caused by manual replacement during the inspection of milling cutters was solved, realizing automated inspection and replacement, improving inspection efficiency and reducing safety risks.

CN223602907UActive Publication Date: 2025-11-28SHANXI DR JIAN DIAMOND TOOLS CO LTD
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Patent Information

Application Number
CN202422760033.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-11-28
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

In the current milling cutter inspection process, manual replacement affects the inspection time and poses safety risks.

Method used

Design an automatic tool defect detection device, including a feeding structure and a laser detection module, to realize the automatic detection and replacement of milling cutters, reduce machine downtime, and replenish new tools during the detection process through the feeding structure.

Benefits of technology

It enables automated inspection and replacement of milling cutters, reducing manual intervention, improving inspection efficiency, and lowering safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutter flaw automatic detection device, and specifically relates to the cutter detection technology field, the cutter flaw automatic detection device comprises a machine body and a feeding structure, the side edge of the machine body is fixedly provided with two groups of first slide rails, the sides of the two groups of first slide rails far away from the machine body are connected with a dustproof baffle plate, and the feeding structure is arranged below the dustproof baffle plate. And the feeding structure comprises a cleaning top cover, a feeding base, hinges, a feeding ring and an overhaul window, the feeding base is arranged below the cleaning top cover, the hinges are installed at the center of the cleaning top cover and the center of the feeding base, and the feeding ring is arranged on the side edge of the hinges. When the milling cutter is detected, the detected milling cutter can be reinstalled into the feeding ring, so that the feeding ring carries the detected milling cutter to leave the machine body, and the detected milling cutter is replaced outside the machine body 1, so that the milling cutter for detection can be directly replaced without influencing the operation of equipment.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cutter detection technical field more specifically, the utility model relates to a kind of cutter flaw automatic detection device. BACKGROUND

[0002] Milling cutter is a rotary cutter with one or more teeth used for milling. Each tooth cuts off the excess of the workpiece intermittently in turn during work. Milling cutter is mainly used for milling plane, step, groove, shaped surface and cutting off workpiece on milling machine;

[0003] Through searching, the existing application No. CN201710708982.3 discloses a cutter detection equipment, which comprises a base, a cutter clamping mechanism, a detection feeding mechanism and a detector. The cutter clamping mechanism is arranged on the top of the base and extends downward along the side wall of the base. The end of the cutter clamping mechanism is used for clamping a cutter. The cutter clamping mechanism is used for driving the cutter to rotate at normal working speed during detection. The cutter detection equipment can detect when the cutter rotates at normal working speed. The inventor found the following problems in the process of implementing the utility model:

[0004] The existing milling cutter is often placed manually during detection. After the detection of the milling cutter by the equipment is completed, the equipment is pre-stopped, and the milling cutter is replaced manually. The replacement speed affects the total process of cutter detection.

[0005] Therefore, a cutter flaw automatic detection device is proposed to solve the above problems. UTILITY MODEL CONTENT

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a cutter flaw automatic detection device to solve the problems raised in the background art.

[0007] To achieve the above object, the utility model provides following technical scheme: a tool flaw automatic detection device, including machine body and feeding structure, the side of machine body is fixedly arranged with two groups of first sliding rail, and the side that two groups of first sliding rail is away from machine body is connected with dustproof baffle, and the below of dustproof baffle is provided with feeding structure, and the below of cleaning top cap is provided with feeding base, and the center of cleaning top cap and feeding base is installed with hinge, and the side of hinge is provided with feeding ring, and the side that feeding base is away from machine body is provided with overhaul window, and machine body includes first detection chamber, second detection chamber and motor chamber, and the below of first detection chamber is provided with second detection chamber, and the below of second detection chamber is provided with motor chamber, and the center of two groups of first sliding rail is provided with observation window.

[0008] Preferably, the feeding structure further comprises a sealing ring, a distribution shaft and a blocking block, and the distribution shaft penetrates through the center of the sealing ring, and the blocking block is fixedly arranged on both sides of the distribution shaft.

[0009] Preferably, the feeding ring comprises a discharging groove, a clamping support, a mounting ring and a first rotating shaft, the clamping support is movably arranged on both sides of the inner wall of the discharging groove, the mounting ring is arranged at the center of the feeding ring, the first rotating shaft penetrates through the center of the mounting ring, and the feeding ring and the feeding base are rotationally connected through the first rotating shaft.

[0010] Preferably, the first detection chamber and the second detection chamber are fixedly provided with a partition plate at the center through bolts, and the camera is installed on the inner wall of the partition plate.

[0011] Preferably, the second detection chamber and the motor chamber are provided with a fixed base at the center, the second sliding rail is installed on both sides of the fixed base, the connecting plate is arranged on the side of the second sliding rail, the laser detection module is fixedly arranged on the side away from the second sliding rail of the connecting plate, and the feeding support is installed at the center of the laser detection module and the feeding structure.

[0012] Preferably, the second rotating shaft is installed at the center of the fixed base, the rotating plate is connected to the top of the feeding support, the two groups of material receiving shafts are installed on the upper end surface of the rotating plate, and the butt joint groove is longitudinally arranged on the rotating plate below the material receiving shafts.

[0013] The utility model discloses technical effect and advantage:

[0014] 1、Compared with the prior art, the tool flaw automatic detection device detects the circular milling cutter tool, fills the feeding ring 9 in the feeding structure with multiple sets of tools for installation, so that when the feeding ring carries the milling cutter tool into the machine body for detection, the downtime of the machine body is reduced, and after the detection of a set of milling cutter tools is completed, the detected milling cutter tools can be reinstalled into the inside of the feeding ring, so that the feeding ring carries the detected milling cutter tools out of the machine body, and the detected milling cutter tools are replaced outside the machine body 1, so that the milling cutter tools for detection can be directly replaced without affecting the equipment.

[0015] 2、Compared with the prior art, the tool flaw automatic detection device uses the feeding structure, so that while the machine body detects the milling cutter tool, the empty feeding groove in the feeding ring can be supplemented with new milling cutter tools, which not only reduces the danger of manual approach to the machine body, but also supplements the milling cutter tools during the detection of the machine body, so that the detection time is utilized to achieve uninterrupted detection of the milling cutter. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole three-dimensional structure schematic diagram of the utility model.

[0017] Figure 2 It is a structure schematic diagram of the feeding structure of the utility model.

[0018] Figure 3 It is a structure schematic diagram of the utility model's distribution shaft.

[0019] Figure 4 It is a structure schematic diagram of the utility model's feeding ring.

[0020] Figure 5 It is a structure schematic diagram of the utility model's laser detection module.

[0021] Figure 6 It is a structure schematic diagram of the utility model's feeding support.

[0022] The attached diagram is labeled as follows: 1. Machine body; 2. Dustproof baffle; 3. First slide rail; 4. Observation window; 5. Feeding structure; 6. Cleaning top cover; 7. Feeding base; 8. Hinge; 9. Feeding ring; 10. Inspection window; 11. Sealing ring; 12. Distributing shaft; 13. Blocking block; 14. Discharge chute; 1401. Engaging bracket; 15. Mounting ring; 16. First rotating shaft; 17. First detection chamber; 18. Camera; 19. Partition plate; 20. Second detection chamber; 21. Second slide rail; 22. Connecting plate; 23. Laser detection module; 24. Feeding bracket; 25. Fixed base; 26. Motor chamber; 27. Second rotating shaft; 2701. Docking groove; 28. Receiving shaft; 29. ​​Rotating plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] As attached Figures 1 to 6 An automatic tool defect detection device is shown, comprising a body 1 and a feeding structure 5. Two sets of first slide rails 3 are fixedly arranged on the side of the body 1, and a dustproof baffle 2 is connected to the side of the two sets of first slide rails 3 away from the body 1. The feeding structure 5 is arranged below the dustproof baffle 2. The feeding structure 5 includes a cleaning top cover 6, a feeding base 7, a hinge 8, a feeding ring 9, and an inspection window 10. The feeding base 7 is arranged below the cleaning top cover 6, and a hinge 8 is installed at the center of the cleaning top cover 6 and the feeding base 7. The feeding ring 9 is arranged on the side of the hinge 8, and an inspection window 10 is arranged on the side of the feeding base 7 away from the body 1. The body 1 includes a first detection chamber 17, a second detection chamber 20, and a motor chamber 26. The second detection chamber 20 is arranged below the first detection chamber 17, and the motor chamber 26 is arranged below the second detection chamber 20. An observation window 4 is arranged at the center of the two sets of first slide rails 3.

[0026] Wherein: when the circular milling cutter is detected, the milling cutter is installed by filling a plurality of sets of cutters into the feeding ring 9, so that when the feeding ring 9 carries the milling cutter into the machine body 1 for detection, the downtime of the machine body 1 is reduced, and after the detection of a set of milling cutters is completed, the detected milling cutter can be reinstalled into the inside of the feeding ring 9, so that the feeding ring 9 carries the detected milling cutter out of the machine body 1, and the detected milling cutter is replaced outside the machine body 1, so that the milling cutter for detection can be directly replaced without affecting the operation of the equipment.

[0027] Embodiment 2

[0028] Based on the embodiment 1, the scheme in embodiment 1 is further refined in combination with the specific working mode as follows: Figures 1 to 6 As shown in the figure, see the following description in detail:

[0029] As a preferred embodiment, the feeding structure 5 further comprises a sealing ring 11, a distribution shaft 12 and a blocking block 13, and the center of the sealing ring 11 is provided with the distribution shaft 12, and the two sides of the distribution shaft 12 are fixedly provided with the blocking block 13, and the sealing ring 11 is used to seal the connection between the distribution shaft 12 and the feeding base 7, wherein when the distribution shaft 12 needs to strip the milling cutter which has completed detection from the feeding ring 9, the distribution shaft 12 is pushed by the bottom electric telescopic rod, and the distribution shaft 12 penetrates into the center of the milling cutter, and the blocking block 13 installed on the distribution shaft 12 contacts the milling cutter, and the milling cutter is ejected out of the discharging groove 14 of the feeding ring 9.

[0030] As a preferred embodiment, the feeding ring 9 comprises a discharging groove 14, a clamping support 1401, an installation ring 15 and a first rotating shaft 16, and the two sides of the inner wall of the discharging groove 14 are movably provided with the clamping support 1401, and the center of the feeding ring 9 is provided with the installation ring 15, and the center of the installation ring 15 is provided with the first rotating shaft 16, and the feeding ring 9 and the feeding base 7 are rotatably connected through the first rotating shaft 16, then the discharging groove 14 in the feeding ring 9 is used to place the milling cutter, and the clamping support 1401 in the discharging groove 14 is used to clamp the milling cutter, when the milling cutter is placed into the inside of the discharging groove 14, at this time the milling cutter extrudes the clamping support 1401, and the gap between the milling cutter and the discharging groove 14 is filled by the clamping support 1401, after the filling is completed, the feeding ring 9 is rotated through the first rotating shaft 16 installed at the center, so as to change the position of the milling cutter in the discharging groove 14.

[0031] As a preferred implementation, the first detection chamber 17 and the second detection chamber 20 are provided with a partition plate 19 at the center by bolt fixation, and the inner wall of the partition plate 19 is provided with a camera 18, so that the machine body 1 is divided into two different detection areas, and the first detection chamber 17 and the second detection chamber 20 are separated by the partition plate 19 to form two different detection spaces, and the camera 18 in the first detection chamber 17 detects the top position of the milling cutter to confirm the defect of the top position of the milling cutter.

[0032] As a preferred implementation, the second detection chamber 20 and the motor chamber 26 are provided with a fixed base 25 at the center, and the two sides of the fixed base 25 are provided with a second sliding rail 21, and the side of the second sliding rail 21 is provided with a connecting plate 22, and the side of the connecting plate 22 away from the second sliding rail 21 is provided with a laser detection module 23, and the center of the laser detection module 23 and the feeding structure 5 is provided with a feeding support 24, and the motor chamber 26 is a driving structure for the second detection chamber 20, and when the feeding support 24 moves the milling cutter to the position specified by the second detection chamber 20, the laser detection module 23 installed on the second sliding rail 21 through the connecting plate 22 detects the defects on the outer surface of the milling cutter during the detection of the milling cutter, and the model of the laser detection module 23 is HPS-LCA100.

[0033] As a preferred embodiment, a second rotating shaft 27 is installed at the center of the fixed base 25, and a rotating plate 29 is connected to the top of the feeding support 24, and two sets of receiving shafts 28 are installed on the upper end surface of the rotating plate 29, and a docking groove 2701 is longitudinally excavated through the rotating plate 29 right below the receiving shafts 28, and the second rotating shaft 27 installed on the fixed base 25 is used when the milling cutter connected to the feeding support 24 moves right above the second rotating shaft 27, at this time, the driving motor of the second rotating shaft 27 is pushed upward by the electric telescopic rod in the motor chamber 26, and the second rotating shaft 27 enters the docking groove 2701 to be clamped with the receiving shafts 28, at this time, the second rotating shaft 27 drives the receiving shafts 28 to rotate, and at this time, the milling cutter on the receiving shafts 28 rotates, at this time, the laser detection module 23 detects the flaws on the outer surface of the milling cutter, and when the receiving shafts 28 separate the milling cutter on the feeding ring 9, at this time, the bottom of the feeding support 24 is driven by the motor in the motor chamber 26 to rotate the feeding support 24, and the feeding support 24 rotates to align the center of the milling cutter in the feeding ring 9 with the receiving shafts 28, at this time, the feeding support 24 is pushed upward by the electric telescopic rod below to move upward, and the clamping end of the feeding support 24 is clamped with the milling cutter at the same time, at this time, the clamping end is expanded outward under pressure, so that the gap between the milling cutter and the receiving shafts 28 is filled, so that after the feeding support 24 is reset, the receiving shafts 28 separate the milling cutter from the feeding ring 9.

[0034] The working process of the utility model is as follows: the sealing ring 11 is used for sealing the connecting part of the distributing shaft 12 and the feeding base 7, wherein when the distributing shaft 12 needs to strip the milling cutter of the feeding ring 9 which has completed detection, the distributing shaft 12 is pushed by the electric telescopic rod at the bottom, and the distributing shaft 12 penetrates into the center of the milling cutter, and the blocking block 13 installed on the distributing shaft 12 contacts the milling cutter, and the milling cutter is pushed out of the discharging groove 14 of the feeding ring 9, then the discharging groove 14 in the feeding ring 9 is used for placing the milling cutter, and the clamping support 1401 in the discharging groove 14 for clamping the milling cutter is used for clamping the milling cutter when the milling cutter is put into the inside of the discharging groove 14, at this time, the milling cutter extrudes the clamping support 1401, and the gap between the milling cutter and the discharging groove 14 is filled by the clamping support 1401, after filling is completed, the feeding ring 9 is rotated through the first rotating shaft 16 installed at the center, so that the position of the milling cutter in the discharging groove 14 is changed, the machine body 1 is divided into two groups of different detection areas, and the first detection chamber 17 and the second detection chamber 20 are separated into two different detection spaces through the partition plate 19, the camera 18 installed in the first detection chamber 17 detects the top position of the milling cutter, so as to confirm the defect point of the top position of the milling cutter, the motor chamber 26 is the driving structure for the operation of the second detection chamber 20, when the feeding support 24 moves the milling cutter to the position detected by the second detection chamber 20, at this time, the laser detection module 23 installed on the second slide rail 21 through the connecting plate 22 detects the defect on the outer surface of the milling cutter in the detection process of the milling cutter, the second rotating shaft 27 installed on the fixed base 25 is used for when the milling cutter connected with the feeding support 24 moves to the position directly above the second rotating shaft 27, at this time, the driving motor of the second rotating shaft 27 is pushed upward through the electric telescopic rod in the motor chamber 26, and the second rotating shaft 27 enters the docking groove 2701 and is clamped with the receiving shaft 28, at this time, the second rotating shaft 27 drives the receiving shaft 28 to rotate, at this time, the milling cutter on the receiving shaft 28 rotates, at this time, the laser detection module 23 detects the defect on the outer surface of the milling cutter, and when the receiving shaft 28 separates the milling cutter on the feeding ring 9, at this time, the motor in the motor chamber 26 at the bottom of the feeding support 24 drives the feeding support 24 to rotate, and the feeding support 24 rotates, so that the receiving shaft 28 is aligned with the center of the milling cutter in the feeding ring 9, at this time, the feeding support 24 is pushed upward by the electric telescopic rod below, so that the clamping end of the feeding support 24 is clamped with the milling cutter, at this time, the clamping end is expanded outward under pressure, so that the gap between the milling cutter and the receiving shaft 28 is filled, so that after the feeding support 24 is reset, the receiving shaft 28 separates the milling cutter from the feeding ring 9, the above is the working principle of the cutter defect automatic detection device.

Claims

1. An automatic tool defect detection device, comprising a body (1) and a feeding structure (5), characterized in that: Two sets of first slide rails (3) are fixedly installed on the side of the machine body (1), and a dust baffle (2) is connected to the side of the two sets of first slide rails (3) away from the machine body (1). A feeding structure (5) is provided below the dust baffle (2), and the feeding structure (5) includes a cleaning top cover (6), a feeding base (7), a hinge (8), a feeding ring (9), and an inspection window (10). The feeding base (7) is provided below the cleaning top cover (6), and the middle of the cleaning top cover (6) and the feeding base (7) A hinge (8) is installed at the center, and a feeding ring (9) is provided on the side of the hinge (8). An inspection window (10) is provided on the side of the feeding base (7) away from the machine body (1). The machine body (1) includes a first inspection chamber (17), a second inspection chamber (20) and a motor chamber (26). The second inspection chamber (20) is provided below the first inspection chamber (17), and the motor chamber (26) is provided below the second inspection chamber (20). An observation window (4) is provided at the center of the two sets of first slide rails (3).

2. The automatic tool defect detection device according to claim 1, characterized in that: The feeding structure (5) also includes a sealing ring (11), a distributing shaft (12) and a blocking block (13), and the distributing shaft (12) is provided through the center of the sealing ring (11), and the blocking block (13) is fixedly provided on both sides of the distributing shaft (12).

3. The automatic tool defect detection device according to claim 1, characterized in that: The feeding ring (9) includes a feeding groove (14), a locking bracket (1401), a mounting ring (15), and a first rotating shaft (16). The locking bracket (1401) is movably arranged on both sides of the inner wall of the feeding groove (14). The mounting ring (15) is arranged at the center of the feeding ring (9). The first rotating shaft (16) is arranged through the center of the mounting ring (15). The feeding ring (9) and the feeding base (7) are rotatably connected by the first rotating shaft (16).

4. The automatic tool defect detection device according to claim 1, characterized in that: A partition plate (19) is fixedly installed at the center of the first detection chamber (17) and the second detection chamber (20) by bolts, and a camera (18) is installed on the upper inner wall of the partition plate (19).

5. The automatic tool defect detection device according to claim 1, characterized in that: A fixed base (25) is installed at the center of the second detection chamber (20) and the motor chamber (26), and a second slide rail (21) is installed on both sides of the fixed base (25). A connecting plate (22) is provided on the side of the second slide rail (21), and a laser detection module (23) is fixedly installed on the side of the connecting plate (22) away from the second slide rail (21). A feeding bracket (24) is installed at the center of the laser detection module (23) and the feeding structure (5).

6. The automatic tool defect detection device according to claim 5, characterized in that: The second rotating shaft (27) is installed at the center of the fixed base (25), and the top of the feeding bracket (24) is connected to a rotating plate (29). Two sets of receiving shafts (28) are installed on the upper surface of the rotating plate (29), and a docking groove (2701) is dug through the rotating plate (29) vertically below the receiving shaft (28).

Citation Information

Patent Citations

  • Tool detection equipment

    CN109396951A